Allen-Bradley PowerFlex 755T User manual

PowerFlex 750-Series Products with TotalFORCE Control
Catalog Numbers 20G , 20J
Installation Instructions
Original Instructions

Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are
required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may
be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from
the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
WARNING: Identifies information aboutpractices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that iscritical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURNHAZARD:Labels may be onor inside theequipment, for example, adriveormotor,toalert peoplethatsurfacesmay
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potentialArcFlash.ArcFlashwillcausesevereinjury or death. WearproperPersonalProtectiveEquipment(PPE).FollowALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 3
TableofContents
Preface
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Chapter 1
Product Overview General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Product Rating Cross-references. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Commonly Used Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Hardware Installation Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fastener Torque Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chapter 2
Receiving, Handling, and Storage Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Shipment Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Chapter 3
Prepare for Installation CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Location Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Minimum Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Recommended Cabinet Mounting Hardware. . . . . . . . . . . . . . . . . . . . 39
Approximate Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Installation Site Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Chapter 4
Mechanical and Electrical
Installation Prepare Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Component Removal Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Remove Protective Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Remove Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Remove LCL Filter Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Place the Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Join Enclosures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Affix the Enclosures to the Floor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Electrical Interconnections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Fiber-optic Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Chapter 5
Power Wiring Grounding Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Power Cable Types Acceptable for 400…690 Volt Installations. . . 101
Motor Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Bus Bar Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

4Rockwell Automation Publication 750-IN100B-EN-P - July 2017
Table of Contents
Field Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Recommended Cable Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Motor Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Short Circuit Current Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Input Contactor Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Output Contactor Precaution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Bypass Contactor Precaution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Applying and Removing Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Drive Power Jumper Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Chapter 6
I/O Wiring I/O Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Access Control Pod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Main Control Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Hardware Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Safety Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Fiber Optic Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Option Module Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
11-Series I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
11-Series I/O Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
22-Series I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
22-Series I/O Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Safe Torque Off Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Safe Speed Monitor Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Integrated Safety - Safe Torque Off Option Module. . . . . . . . . . . . . 165
DeviceNet Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
ControlNet Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Dual-Port EtherNet/IP Option Module . . . . . . . . . . . . . . . . . . . . . . . 168
Profibus Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
BACnet/IP Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Single Incremental Encoder Option Module. . . . . . . . . . . . . . . . . . . . 171
Dual Incremental Encoder Option Module. . . . . . . . . . . . . . . . . . . . . 173
Universal Feedback Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Motor Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Feedback Device Resolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Motor Feedback Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 5
Preface
This manual provides procedures for the mechanical and electrical installation
of PowerFlex® 750-Series products with TotalFORCE™ control. This manual
includes the basic steps to transport, position, and join the product enclosures,
to make internal electrical connections, to connect power and the motor, and
to wire basic I/O.
This manual provides instructions for an initial product installation. Assembly
procedures in chapters 1...4 assume that supply power is not connected. Once
the product is connected to a power supply, always verify that system power is
not present before performing any work on the product. See safety-related
practices that are contained in publication NFPA 70E, Standard for Electrical
Safety in the Work Place.
This manual is intended for two types of personnel:
• Qualified personnel familiar with handling heavy equipment.
• Qualified electricians or other personnel who have experience with
electrical terminology, equipment, methods, and safety precautions.
The Additional Resources section is a directory of Rockwell Automation
publications that provide detailed drive information from wiring and
grounding recommendations to troubleshooting and repair.
Additional Resources The following table lists publications that provide general drive-related
information.
Resource Description
PowerFlex 750-Series Products with TotalFORCE Control
Technical Data, publication 750-TD100 Provides detailed information on: • Drive and bus supply specifications
• Option specifications
• Fuse and circuit breaker ratings
PowerFlex 755TM IP00 Open Type Kits Technical Data,
publication 750-TD101 Provides detailed information on: • Kit selection
• Kit ratings and specifications
• Option specifications
PowerFlex 755TM IP00 Open Type Kits Installation
Instructions, publication 750-IN101 Provides instructions to install IP00 Open Type kits in
user-supplied enclosures.
PowerFlex Drives with TotalFORCE Control Programming
Manual, publication 750-PM100 Provides detailed information on:
• I/O, control, and feedback options
• Parameters and programming
• Faults, alarms, and troubleshooting
Drives in Common Bus Configurationswith PowerFlex
755TM BusSupplies Application Techniques, publication
DRIVES-AT005
Provides basic information to properly wire and
ground the following products in common bus
applications:
• PowerFlex 755TM drive system for common bus
solutions
• PowerFlex 750-Series AC and DC input drives
• Kinetix 5700 servo drives
PowerFlex 755T Flux Vector Tuning, publication 750-AT006 Provides guidance on how to tune Flux Vector
position and velocity loops, filters, and other features
to achieve the level of performance that is required
for a given application. This publication is intended
for novice drives users and users with advanced skills.

6Rockwell Automation Publication 750-IN100B-EN-P - July 2017
Preface
You can view or download publications at
http://www.rockwellautomation.com/global/literature-library/overview.page.
To order paper copies of technical documentation, contact your local Allen-
Bradley distributor or Rockwell Automation sales representative.
PowerFlex Drives with TotalFORCE Control Built-in
EtherNet/IP Adapter User Manual, publication 750COM-
UM009
Providesinformationonhow toinstall,configure,and
troubleshoot applications for the PowerFlex drives
with the built-in EtherNet/IP adapter.
PowerFlex 750-Series Products with TotalFORCE Control
Hardware Service Manual, publication 750-TG100 Provides detailed information on: • Preventive maintenance
•Componenttesting
• Hardware replacement procedures
PowerFlex 750-Series Safe Speed Monitor Option Module
Safety Reference Manual, publication 750-RM001 These publications provide detailed informationon installation, set-up, and operation of the 750-Series
safety option modules.
PowerFlex 750-Series Safe Torque Off Option Module User
Manual, publication 750-UM002
PowerFlex 750-Series ATEX Option Module User Manual,
publication 750-UM003
PowerFlex 755 Integrated Safety - Safe Torque Off Option
Module User Manual, publication 750-UM004
PowerFlex 20-HIM-A6 / -C6S HIM (Human Interface
Module) User Manual, 20HIM-UM001 Provides detailed information on HIM components, operation, and features.
PowerFlex 755TM AC Precharge Modules Unpacking and
Lifting Instructions, publication 750-IN102 These publications provide detailed information on: • Component weights
• Precautions and recommendations
• Hardware attachment points
• Lifting the component out of the packaging
PowerFlex 755TM DC Precharge Modules Unpacking and
Lifting Instructions, publication 750-IN103
PowerFlex 755TM Power and Filter Modules Unpacking
and Lifting Instructions, publication 750-IN104
PowerFlex750-SeriesServiceCart Instructions,publication
750-IN105 Provides detailed set-up and operating instructions for the module service cart and DC precharge module
lift.
PowerFlex 755TM Power and Filter Module Storage
Hardware Instructions, publication 750-IN106 Provides detailed installation and usage instructions for this hardware accessory.
PowerFlex 755T Module Service Ramp Instructions,
publication 750-IN108 Provides detailed usage instructions for the module
service ramp.
Industry InstallationGuidelinesforPulseWidthModulated
(PWM) AC Drives, publication DRIVES-AT003 Provides basic information on enclosure systems, considerations to help protect against environmental
contaminants, and power and grounding
considerations for installing Pulse Width Modulated
(PWM) AC drives.
Wiring and Grounding Guidelines for Pulse Width
Modulated (PWM) AC Drives, publication DRIVES-IN001 Provides basic information to properly wire and ground PWM AC drives.
Product Certifications website, http://
www.rockwellautomation.com/global/certification/
overview.page
Provides declarations of conformity, certificates, and
other certification details.
Rockwell Automation Knowledge Base The Rockwell Automation Support Forum
Resource Description

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 7
Chapter 1
Product Overview
PowerFlex 750-Series products with TotalFORCE control are Architecture
Class AC drives, bus supplies, and common bus inverters. These products are
designed for applications that require harmonic mitigation, regeneration, or
common-bus system configurations. These products provide a broad set of
features and application-specific parameters, and they are ideal for high-
performance applications.
In this manual we refer to the PowerFlex 750-Series products with
To ta l FO RCE c ontrol a s :
• PowerFlex 755T products when referring to the group of drives, bus
supplies, and common bus inverters.
• PowerFlex 755TL drive when referring to the low harmonic drive
product.
• PowerFlex 755TR drive when referring to the regenerative drive
product.
• PowerFlex 755TM drive system when referring to regenerative bus
supply and common bus inverter products.
General Precautions Read the following precautions before you begin installation of the product.
Qualified Personnel
ATTENTION: Only qualified personnel familiar withadjustable frequency AC
drives and associated machinery should plan or implement the installation,
start-up and subsequent maintenance of the system.Failure to comply may
result in personal injury and/or equipment damage.

8Rockwell Automation Publication 750-IN100B-EN-P - July 2017
Chapter 1 Product Overview
Personal Safety
Product Safety
ATTENTION: To avoidan electric shock hazard, verify that the voltage on the
bus capacitors has discharged completely beforeservicing. Remove power
and wait five minutes beforeyou open theenclosure door.Measure theDC
bus voltage at the -DC and +DC TESTPOINT socketson the front ofthe power
module (see Remove Power from the Drive System on page 102for location).
ATTENTION: Hazard of personal injury or equipment damage exists when
using bipolar input sources. Noise and drift in sensitive input circuits can
cause unpredictable changes in motor speed and direction. Use speed
command parameters to help reduce input source sensitivity.
ATTENTION: Risk of injury or equipment damage exists. DPI™ or SCANport™
host products must not be directly connected together via 1202 cables.
Unpredictable behavior can result if two or more devices are connected in
this manner.
ATTENTION: Thedrivestart/stop/enablecontrolcircuitry includessolidstate
components. If hazards due to accidental contact with moving machinery or
unintentionalflowofliquid,gasorsolidsexists,anadditionalhardwiredstop
circuit may be required to remove the AC line to the drive. An auxiliary
braking method may be required.
ATTENTION: Hazard of personal injury or equipment damage due to
unexpected machine operation exists if the drive is configured to
automatically issue a Start or Run command. Do not use these functions
without considering applicable local, national and internationalcodes,
standards, regulations or industry guidelines.
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
errors such as under sizing the motor, incorrect or inadequate AC supply, a
corrosiveenvironment,orexcessive surroundingair temperaturesmayresult
in malfunction of the system.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts
and assemblies. Static control precautions are required when installing,
testing, servicing or repairing this assembly. Component damage may result
if ESD control procedures are not followed. If you are not familiar with static
control procedures, reference any applicableESD protection handbook.
ATTENTION: Configuring ananalog input for 0…20 mA operation and
driving it from a voltage source could cause component damage. Verify
proper configuration prior to applying input signals.

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 9
Product Overview Chapter 1
Class 1 LED Product
ATTENTION: Hazard of permanent eye damage exists when using optical
transmission equipment. This product emits intense light and invisible
radiation. Do not look into module ports or fiber optic cable connectors.
ATTENTION: To avoid an electric shock hazard, the installer must provide
guarding to shield exposed electrical equipment against accidental contact.
Exposed electrical components that carry potentially hazardous voltages are
identified in the PowerFlex 750-Series Product with TotalFORCE Control
Hardware Service Manual, publication 750-TG100. When installingthis
equipment, consider the design and placement of guarding to help prevent
personal injury of equipment damage.

10 Rockwell Automation Publication 750-IN100B-EN-P - July 2017
Chapter 1 Product Overview
Catalog Number Explanation
a
b
c
d
e
f1
f3
f2
f4
Drive
Code Type Frames
20G PowerFlex 755 8…12
20J PowerFlex 755TM Bus Supplies 8…12
Cooling Type
Code Description Frames
1 Forced Air 8…12
Input
Type
Code Description Frames
D Common Bus with DC Precharge 8…12
E Common Bus without DC Precharge 8…12
F Regenerative and Low Harmonic AFE 8…12
GLowHarmonicAFE
(1)
(1) Applies to 755TL products.
8…10
Enclosure
Code Description Frames
3 IP21, UL Type 1; Floor Mount 8…12
4 IP54, UL Type 12; Floor Mount 8…12
Voltage Rating
Code Voltage
C 400V AC; 3 PH
D 480V AC; 3 PH
E 600V AC; 3 PH
F 690V AC; 3 PH
PowerFlex 755TL/TR ND Rating
400V, 50 Hz Input
Code Amps kW Frame
302 302 160
8
367 367 200
460 460 250
540 540 315
585 585 315
650 650 355
750 750 400
770 770 400
920 920 500
9
1K0 1040 560
1K1 1112 630
1K2 1175 710
1K4 1465 800
1K6 1590 850
101K7 1715 1000
2K1 2156 1250
2K8 2849 1650 11
3K5 3542 2000 12
PowerFlex 755TL/TR ND Rating
600V, 60 Hz Input
Code Amps Hp Frame
242 242 250
8
295 295 300
355 355 350
395 395 400
435 435 450
545 545 550
595 580 600
9
690 690 700
760 760 800
825 825 900
980 980 1000
1K1 1045 1100
101K2 1220 1250
1K5 1430 1500
2K0 1946 2000 11
2K4 2420 2500 12
PowerFlex 755TL/TR ND Rating
480V, 60 Hz Input
Code Amps Hp Frame
302 302 250
8
361 361 300
430 430 350
505 505 400
545 545 450
617 617 500
710 710 600
740 740 650
800 800 700
9
960 960 800
1K0 1045 900
1K1 1135 1000
1K3 1365 1100
1K4 1420 1250
101K6 1655 1500
2K0 2072 1800
2K6 2738 2400 11
3K4 3404 3000 12
PowerFlex 755TL/TR ND Rating
690V, 50 Hz Input
Code Amps kW Frame
215 215 200
8
265 265 250
330 330 315
370 370 355
415 415 400
505 505 500
565 565 560
9
650 650 630
735 735 710
820 820 800
920 920 900
1K0 1030 1000
101K1 1150 1100
1K4 1419 1400
1K8 1865 1800 11
2K3 2318 2300 12
1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18
20G
1 G 3 D 740 L N A N N N N N -C0-P15…
abcde ghif1…f4
Control andPowerOptions

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 11
Product Overview Chapter 1
Catalog Number Explanation (continued)
f5
f7
f6
f8
PowerFlex 755TM Bus Supplies ND Rating
400V, 50 Hz Input
Code Amps kW Frame
302 324 188
8
367 394 228
460 494 286
540 579 336
585 628 364
650 698 405
750 805 467
770 826 479
920 987 572
9
1K0 1116 647
1K1 1193 692
1K2 1261 731
1K4 1570 910
1K6 1697 984
101K7 1840 1067
2K1 2314 1342
2K8 3057 1772 11
3K5 3801 2204 12
PowerFlex 755TM Bus Supplies ND Rating
600V, 60 Hz Input
Code Amps kW Frame
242 249 217
8
295 303 263
355 365 317
395 406 353
435 447 389
545 560 487
595 596 518
9
690 710 617
760 782 680
825 848 737
980 1008 877
1K1 1075 935
101K2 1255 1091
1K5 1471 1279
2K0 2001 1740 11
2K4 2489 2164 12
PowerFlex 755TM Bus Supplies ND Rating
480V, 60 Hz Input
Code Amps kW Frame
302 311 216
8
361 371 258
430 442 307
505 519 361
545 560 390
617 635 442
710 730 508
740 761 529
800 823 573
9
960 987 687
1K0 1075 748
1K1 1167 812
1K3 1404 977
1K4 1460 1016
101K6 1702 1184
2K0 2131 1483
2K6 2816 1959 11
3K4 3501 2436 12
PowerFlex 755TM Bus Supplies ND Rating
690V, 50 Hz Input
Code Amps kW Frame
215 221 221
8
265 272 272
330 339 339
370 380 380
415 426 426
505 518 518
565 580 580
9
650 667 667
735 754 754
820 842 842
920 944 944
1K0 1057 1057
101K1 1180 1180
1K4 1456 1456
1K8 1914 1914 11
2K3 2379 2379 12
1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18
20J
1 F 3 C 1K6 L N A N N N N N -C1-P16…
abcde ghif5…f8
Control andPowerOptions

12 Rockwell Automation Publication 750-IN100B-EN-P - July 2017
Chapter 1 Product Overview
Catalog Number Explanation (continued)
f9
f11
f10
f12
g
h
i
ControlOptionSelections
PowerOption Selections
PowerFlex 755TM Common Bus Inverter ND Rating
400V, 50 Hz Input
Code Amps kW Frame
302 302 160
8
367 367 200
460 460 250
540 540 315
585 585 315
650 650 355
750 750 400
770 770 400
920 920 500
9
1K0 1040 560
1K1 1112 630
1K2 1175 710
1K4 1465 800
1K6 1590 850
101K7 1715 1000
2K1 2156 1250
2K8 2849 1650 11
3K5 3542 2000 12
PowerFlex 755TM Common Bus Inverter ND Rating
600V, 60 Hz Input
Code Amps Hp Frame
242 242 250
8
295 295 300
355 355 350
395 395 400
435 435 450
545 545 550
595 580 600
9
690 690 700
760 760 800
825 825 900
980 980 1000
1K1 1045 1100
101K2 1220 1250
1K5 1430 1500
2K0 1946 2000 11
2K4 2420 2500 12
PowerFlex 755TM Common Bus Inverter ND Rating
480V, 60 Hz Input
Code Amps Hp Frame
302 302 250
8
361 361 300
430 430 350
505 505 400
545 545 450
617 617 500
710 710 600
740 740 650
800 800 700
9
960 960 800
1K0 1045 900
1K1 1135 1000
1K3 1365 1100
1K4 1420 1250
101K6 1655 1500
2K0 2072 1800
2K6 2738 2400 11
3K4 3404 3000 12
PowerFlex 755TM Common Bus Inverter ND Rating
690V, 50 Hz Input
Code Amps kW Frame
215 215 200
8
265 265 250
330 330 315
370 370 355
415 415 400
505 505 500
565 565 560
9
650 650 630
735 735 710
820 820 800
920 920 900
1K0 1030 1000
101K1 1150 1100
1K4 1419 1400
1K8 1865 1800 11
2K3 2318 2300 12
Filtering and CM Cap Configuration
Code EMC Filtering CM CapDefault
Configuration ReflectedWave Filtering
JYes Jumper
Installed No
KYes Jumper
Installed Yes
LNo Jumper
Installed
(1)
(1) Jumper is removed when code 20J is selected.
No
MNo Jumper
Installed Yes
DynamicBraking(1)
(1) Not available on Frames 8…12, specify Code “N.”
Code Internal Resistor Internal Transistor
NNo No
Door Mounted HIM (Frames 8…10)
Code Operator
Interface and Control
ANo Door Mounted
HIM
with TotalFORCE Control
DEnhanced LCD, Full Numeric, IP66, NEMA Type
4X/12 with
TotalFORCE Control
Code Option Frames InputType
C0 Torque Accuracy Module 8…12 D, E, F, G
C1 Control Transformer (Internal
240V) (1)
(1) If this option is not selected the 240V source must be
customer supplied.
8…12 D, E, F, G
C11 Single Pod (with Control Bay) 8…12 D, E
C12 Dual Pod (with Control Bay) 8…12 D, E
Code Option Frames InputType
P15 Top Cable Exit w/wiring bay 8…12 D, E, F, G
P16 Top Cable Entry w/wiring bay 10…12 F, G
P17 Top Cable Entry no wiring bay 8… 9 F, G
P46 System DC Bus (4700 Amp) 8…10 D, E, F, G
P50 DC Bus Conditioner 8…12 D, E, F, G
1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18
20G
1 D 3 F 2K3 M N D N N N N N -C0-C11-P15…
abcde ghif9…f12
Control and PowerOptions

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 13
Product Overview Chapter 1
Product Rating Cross-
references PowerFlex 755TL and 755TR Drives
Cat No: 20G1G 3 D740 LNANNNNN
Specifications and Custom Catalog Number
representing options installed at factory.
See Nameplate 2 (Located behind HIM)
for equivalent base catalog number and separate options
Nameplate 1:
Mfd. on 2017/04/14
Series: A
Input: 3-Phase, 47-63 Hz
AC Voltage Range
Amps LD/ND/HD
Power LD/ND/HD
3.34
Output: 3-Phase, 0-400 Hz 0-400 Hz
AC Voltage Range
Base Frequency (default)
Continuous Amps LD/ND/HD
60 Sec Ovld Amps LD/ND/HD
3 Sec Ovld Amps LD/ND/HD
0-400
50 Hz
xxx/xxx/xxx
xxx/xxx/xxx
/xxx/xxx
360-440
xxx/xxx/xxx
432-528
xxx/xxx/xxx
0-460
60 Hz
xxx/xxx/xxx
xxx/xxx/xxx
/xxx/xxx
450/400/355 kW 700/650/500 HP
Serial Number: xxxxxxxxxx
Original Firmware: x.xxx
Rockwell Automation, 1201 S 2nd St, Milwaukee, WI 53204, USA
400V Class 480V Class
12
PRODUCT OF USA FAC 1100
Nameplate 1 - Drives
Input Bay
Table 1 - PowerFlex 755TL and 755TR DriveRatings to Frame Size Cross-references
Drive Code 1 – Cat.No. Position 6 2– Cat. No. Positions 7…10
Enclosure Code Input Voltage and ND Amp Rating
3
IP21, UL Type 1
4
IP54, UL Type 12
400V AC 480V AC 600V AC 690V AC
20G 8 8 C302 D302 E242 F215
20G C367 D361 E295 F265
20G C460 D430 E355 F330
20G C540 D505 E395 F370
20G C585 D545 E435 F415
20G C650 D617 E545 F505
20G C750 D710 – –
20G C770 D740 – –
20G 9 9 C920 D800 E595 F565
20G C1K0 D960 E690 F650
20G C1K1 D1K0 E760 F735
20G C1K2 D1K1 E825 F820
20G C1K4 D1K3 E980 F920
20G 10 10 C1K6 D1K4 E1K1 F1K0
20G C1K7 D1K6 E1K2 F1K1
20G C2K1 D2K0 E1K5 F1K4
20G 11 11 C2K8 D2K6 E2K0 F1K8
20G 12 12 C3K5 D3K4 E2K4 F2K3

14 Rockwell Automation Publication 750-IN100B-EN-P - July 2017
Chapter 1 Product Overview
PowerFlex 755TM Bus Supplies
Cat No: 20J1F 3 C1K6 LNANNNNN
Specifications and Custom Catalog Number
representing options installed at factory.
See Nameplate 2 (Located behind HIM)
for equivalent base catalog number and separate options
Nameplate 1:
Mfd. on 2017/04/14
Series: A
Input: DC 47-63 Hz
DC Voltage
Amps LD/ND/HD
Power LD/ND/HD
3.34
Output: 3-Phase, 0-400 Hz 0-400 Hz
AC Voltage Range
Base Frequency (default)
Continuous Amps LD/ND/HD
60 Sec Ovld Amps LD/ND/HD
3 Sec Ovld Amps LD/ND/HD
0-400
50 Hz
xxx/xxx/xxx
xxx/xxx/xxx
/xxx/xxx
540
xxx/xxx/xxx
650
xxx/xxx/xxx
0-460
60 Hz
xxx/xxx/xxx
xxx/xxx/xxx
/xxx/xxx
450/400/355 kW 700/650/500 HP
Serial Number: xxxxxxxxxx
Original Firmware: x.xxx
Rockwell Automation, 1201 S 2nd St, Milwaukee, WI 53204, USA
400V Class 480V Class
12
PRODUCT OF USA FAC 1100
Nameplate 1 - Bus Supplies
Input Bay
Table 2 - Modular AFE Bus Supply Ratings to Frame Size Cross-references
Drive Code 1 – Cat.No. Position 6 2– Cat. No. Positions 7…10
Enclosure Code Input Voltage and ND Amp Rating
3
IP21, UL Type 1
4
IP54, UL Type 12
400V AC 480V AC 600V AC 690V AC
20J 8 8 C302 D302 E242 F215
20J C367 D361 E295 F265
20J C460 D430 E355 F330
20J C540 D505 E395 F370
20J C585 D545 E435 F415
20J C650 D617 E545 F505
20J C750 D710 – –
20J C770 D740 – –
20J 9 9 C920 D800 E595 F565
20J C1K0 D960 E690 F650
20J C1K1 D1K0 E760 F735
20J C1K2 D1K1 E825 F820
20J C1K4 D1K3 E980 F920
20J 10 10 C1K6 D1K4 E1K1 F1K0
20J C1K7 D1K6 E1K2 F1K1
20J C2K1 D2K0 E1K5 F1K4
20J 11 11 C2K8 D2K6 E2K0 F1K8
20J 12 12 C3K5 D3K4 E2K4 F2K3

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 15
Product Overview Chapter 1
PowerFlex 755TM Common Bus Inverters
Cat No: 20G1D 3 F2K3 MNDNNNNN
Specifications and Custom Catalog Number
representing options installed at factory.
See Nameplate 2 (Located behind HIM)
for equivalent base catalog number and separate options
Nameplate 1:
Mfd. on 2017/04/14
Series: A
Input: 3-Phase, 47-63 Hz
AC Voltage Range
Amps LD/ND/HD
Power LD/ND/HD
3.34
Output: 3-Phase, 0-400 Hz 0-400 Hz
AC Voltage Range
Base Frequency (default)
Continuous Amps LD/ND/HD
60 Sec Ovld Amps LD/ND/HD
3 Sec Ovld Amps LD/ND/HD
0-400
50 Hz
xxx/xxx/xxx
xxx/xxx/xxx
/xxx/xxx
360-440
xxx/xxx/xxx
432-528
xxx/xxx/xxx
0-460
60 Hz
xxx/xxx/xxx
xxx/xxx/xxx
/xxx/xxx
450/400/355 kW 700/650/500 HP
Serial Number: xxxxxxxxxx
Original Firmware: x.xxx
Rockwell Automation, 1201 S 2nd St, Milwaukee, WI 53204, USA
400V Class 480V Class
12
PRODUCT OF USA FAC 1100
Nameplate 1 - Common Bus Inverters
Power Bay
Table 3 - Modular CBI Ratings toFrameSize Cross-references
Drive Code 1 – Cat.No. Position 6 2– Cat. No. Positions 7…10
Enclosure Code Input Voltage and ND Amp Rating
3
IP21, UL Type 1
4
IP54, UL Type 12
400V AC 480V AC 600V AC 690V AC
20G 8 8 C302 D302 E242 F215
20G C367 D361 E295 F265
20G C460 D430 E355 F330
20G C540 D505 E395 F370
20G C585 D545 E435 F415
20G C650 D617 E545 F505
20G C750 D710 – –
20G C770 D740 – –
20G 9 9 C920 D800 E595 F565
20G C1K0 D960 E690 F650
20G C1K1 D1K0 E760 F735
20G C1K2 D1K1 E825 F820
20G C1K4 D1K3 E980 F920
20G 10 10 C1K6 D1K4 E1K1 F1K0
20G C1K7 D1K6 E1K2 F1K1
20G C2K1 D2K0 E1K5 F1K4
20G 11 11 C2K8 D2K6 E2K0 F1K8
20G 12 12 C3K5 D3K4 E2K4 F2K3

16 Rockwell Automation Publication 750-IN100B-EN-P - July 2017
Chapter 1 Product Overview
Commonly Used Tools Installation Tools
This list includes the tools that are needed for installation and test
measurements.
IMPORTANT Care must be taken to be sure that tools and/or hardware components do
notfall intoopendriveassemblies.Donot energizethedriveunless allloose
tools and/or hardware components have been removed from the drive
assemblies and enclosure.
Tool Description Details
Allen socket wrench 4 mm, 5 mm (with long extension)
Allen socket wrench extension 254 mm (10 in.)
Box wrench 7 mm, 8 mm, 10 mm, 13 mm, 17mm, 19 mm, 22 mm
Ratcheting wrench 17 mm
Crimping tools For cable terminals 1.5...240
Current clamp 1000A (AC, rms), signal output
ESD-protected place of work Work surface, floor cover, seat, and ground connections
ESD-protective clothing Wrist wrap, shoes, overall clothing (coat)
Flash light –
Flat-nose screwdriver 3 mm (0.12 in.), 5 mm (0.19 in.), 6.4 mm (0.25 in.)
Fuse puller –
Hexalobular (star or Torx) screw
driver/bit #15, #20, #25, #30, #40, #45
Hexagonal socket wrench 2.5 mm, 7 mm, 8 mm, 10 mm, 12 mm, 13 mm, 17 mm, 18 mm
Insulation tester 1000V DC
Moduleservicecart Theoptionalmoduleservice cart(20-750-MCART1)isrecommendedto
handle and transport power modules. Imporant: The service cart is required
to handle and transport LCL filter modules.
DCPC module lift Used together with the module service cart to remove DC precharge modules.
Module storage hardware Module storage hardware (20-750-MINV-ATIP) helps to stabilize power and
filter modules during temporary storage after removal.
Multi-meter Digital multi-meter, capable of AC and DC voltage, continuity, resistance,
capacitancemeasurements,andforwarddiodebiastests.Flukemodel87 IIIor
equivalent.
Nose pliers –
Oscilloscope Portable, digitizing, dual channel scope, with isolation
Phillips screwdriver/bit #1, #2
Torque wrench 1...12 N•m (8.8…106 lb•in)
Torque wrench 6...50 N•m (53…443 lb•in)
Wire cutter –

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 17
Product Overview Chapter 1
Configuration Tool Options
Any of the following configuration tools can be used:
• PowerFlex® 20-HIM-A6 or 20-HIM-C6S HIM
See the PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM (Human
Interface Module) User Manual, publication 20HIM-UM001.
• Connected Components Workbench™ (CCW) software R10.00 or later
• Connected Components Workbench is the recommended standalone
software tool for use with PowerFlex® drives. You can obtain a free copy
by internet download at the Product Compatibility and Download
Center
http://compatibility.rockwellautomation.com/Pages/home.aspx
• Controller configuration software, such as RSLogix 5000® software,
version 20.00 or later, or Studio 5000™ Logix Designer application,
version 21.00 and later.
• Automatic Device Configuration (ADC), an RSLogix 5000® software
feature, which supports the automatic download of configuration data.
The download occurs after the Logix controller establishes an
EtherNet/IP network connection to a PowerFlex® 755TL, 755TR, or
755TM product and its associated peripherals.
• A computer connection to the EtherNet/IP network.
Hardware Installation
Diagrams
The assembly illustrations throughout this manual contain diagrams as shown
here. These diagrams identify the corresponding sequence number when
required, type of fastener, fastener size, tool type and size, and final assembly
torque.
1
M4 x 10 mm
T20 or F - 6.4 mm (0.25 in.)
4.8 N•m (42 lb•in)
Fastener Type
Flat-head screw
Hexagonal bolt
Hexagonal nut or standoff
Hexagonal screw
Hexalobular (star or Torx) screw
Phillips screw
POZIDRIV screw
Slotted hexalobular (star or Torx) screw
Corresponding
Sequence
Number
Tool Type and Size
F Flat-nose screwdriver
Px Phillips screwdriver/bit and size
PZx POZIDRIV screwdriver/bit and size
Txx Torx screwdriver/bit and size
xx mm Hexagonal socket wrench
Final Assembly Torque
Fastener Size

18 Rockwell Automation Publication 750-IN100B-EN-P - July 2017
Chapter 1 Product Overview
Fastener Torque Sequences
The following illustrates initial and final tightening sequences for components
that are fastened to a heat sink by using two, four, and six screws. Initial torque
is 1/3 (33%) of final torque, except six-point mountings, which require
0.7 N•m (6 lb•in) initial torque. The numeric illustration labels are for your
assistance. Drive components do not contain these labels.
Figure 1 - Two-Point Mounting
Figure 2 - Four-Point Mounting
Figure 3 - Six-Point Mounting
ATTENTION: Components can be damaged if initial tightening procedure is
not performed to specification.
1 2
1 2
2 1
Initial Sequence
Final Sequence
1 2 43
4 3 12
1 3
4 2
Initial Sequence
Final Sequence
4 65
4 65
1 2 3
1 2 3
2 4
1 5
6
3
Initial Sequence
Final Sequence
Do not exceed 0.7 N•m (6 lb•in) on initial torque of all six screws.

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 19
Chapter 2
Receiving, Handling, and Storage
PowerFlex 755T product enclosures are bolted to wooden skids for shipment.
For ease of handling, Rockwell Automation recommends leaving the
enclosures bolted to the skids until moved to the final installation area. The
enclosures must remain in an upright position during handling.
Receiving Standard packaged PowerFlex 755T product enclosures are shipped upright as
a whole unit or in shipping sections as required. See page 20 for details on
shipment configurations. Each unit or shipping section is bolted to a shipping
skid with removable shipping cleats and is covered with clear plastic wrap.
Protection is for upright shipping and is not waterproof or watertight.
Heavy duty/export packaging is similar to standard packaging, but uses a poly
wrap suitable for occasional light water-spray. In addition, wood framing and
sheeting surround the unit or shipping section. Heavy duty/export packaging
is not waterproof, watertight, or intended for long-term storage.
Upon delivery of the PowerFlex 755T product, refer to the packing slip for
sizes and exact shipping weights. The packing slip will also list the items that
are included in the shipment.
Inspect the shipment for damaged or lost items. If the packaging appears to be
damaged, unpack the equipment for further inspection. Open the doors and
inspect the major components for signs of damage. PowerFlex 755T enclosures
utilize a key-operated door latch. A double-bit door key is taped to the
enclosure door.
ATTENTION: Toavoidpersonalinjury or structuraldamage,neverattemptto
lift or move the product by any means other than the handling methods
outlined in this publication.PowerFlex 755Tproducts aretop- and front-
heavy.
ATTENTION: Exercise caution when moving theproduct to ensure the
equipmentisnotscratched,dented, or damaged in anymanner.Stabilizethe
product during handling to prevent tipping and injury to personnel.

20 Rockwell Automation Publication 750-IN100B-EN-P - July 2017
Chapter 2 Receiving, Handling, and Storage
Figure 4 - Key-operated Door Latch and Key
In the event that there is evidence of damage or loss, follow this procedure:
• Note on the delivery receipt that the equipment being received is
damaged.
• Contact the carrier that made the delivery and schedule an inspection.
• Inform your local Rockwell Automation representative that the
equipment is damaged.
• Retain all product packaging for review by the carrier.
For further assistance, contact your Rockwell Automation representative.
Shipment Configurations Some PowerFlex 755T products are divided into sections for shipment. The
approximate weight of each section and the approximate total weight of the
product is listed in the following tables.
Shipment Sections and Approximate Weights
This diagram illustrates how products are divided, if necessary, for shipment.
Wire Bay
(Optional)
Left Section Center Section Right Section Wire Bay
(Optional)