Allen-Bradley PowerFlex 4 Instruction manual

Quick Start
PowerFlex 4 Adjustable
Frequency AC Drive
FRN 2.xx
This Quick Start guide summarizes the basic steps needed to install,
start-up and program the PowerFlex 4 Adjustable Frequency AC Drive.
The information provided Does Not replace the User Manual and is
intended for qualified drive service personnel only.
For detailed PowerFlex 4 information including EMC instructions,
application considerations and related precautions refer to the
PowerFlex 4 User Manual , Publication 22A-UM001x on the CD
supplied with the drive or at
www.ab.com/manuals/dr.
General Precautions
!
ATTENTION: The drive contains high voltage capacitors which take
time to discharge after removal of mains supply. Before working on
drive, ensure isolation of mains supply from line inputs [R, S, T (L1,
L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage
levels. Failure to do so may result in personal injury or death.
Darkened display LEDs is not an indication that capacitors have
discharged to safe voltage levels.
!
ATTENTION: Equipment damage and/or personal injury may result
if this parameter (A092 [Auto Rstrt Tries], A094 [Start At PowerUp]) is
used in an inappropriate application. Do not use this function without
considering applicable local, national and international codes,
standards, regulations or industry guidelines.
!
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
!
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic
Damage” or any other applicable ESD protection handbook.
!
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of
the system.
Allen-Bradley Drives
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English-2
• Mount the drive upright on a flat, vertical and level surface.
– Install on 35 mm DIN Rail.
or
– Install with screws.
• Protect the cooling fan by avoiding dust or metallic particles.
• Do not expose to a corrosive atmosphere.
• Protect from moisture and direct sunlight.
Minimum Mounting Clearances
Ambient Operating Temperatures
Refer to the PowerFlex 4 User Manual on the CD supplied with the
drive for details on how to comply with the Low Voltage (LV) and
Electromagnetic Compatibility (EMC) Directives.
Mounting Considerations
Minimum Panel Thickness Screw Size Mounting Torque
1.9 mm (0.0747 in.) m4 x 0.7 (#8-32) 1.56-1.96 Nm (14-17 lb.-in.)
Ambient Temperature Enclosure Rating Minimum Mounting
Clearances
Minimum Maximum
-10°C (14°F) 40°C (104°F) IP 20/Open Type Use Mounting Option A IP 30/NEMA 1/UL Type 1
(1)
(1)
Rating requires installation of the PowerFlex 4 IP 30/NEMA 1/UL Type 1 option kit.
Use Mounting Option B
50°C (122°F) IP 20/Open Type Use Mounting Option B
25 mm
(1.0 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
Mounting Option A
No clearance required
between drives.
Mounting Option B
See page 12 for mounting dimensions.
General Grounding Requirements
U/T1
V/T2
W/T3
R/L1
S/L2
T/L3
SHLD
Important: Remove the MOV to ground jumper if the
drive is installed on an ungrounded distribution system.
Tighten screw after jumper removal.
Jumper
Location
CE Conformity
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English-3
Specifications, Fuses and Circuit Breakers
Drive Ratings
Catalog
Number
Output Ratings Input Ratings Branch Circuit Protection Power
Dissipation
kW (HP) Amps
Voltage
Range kVA Amps Fuses
140M Motor
Protectors Contactors
IP20 Open
Watts
100 - 115V AC 1-Phase Input, 0 - 230V 3-Phase Output
22A-V1P5N104 0.2 (0.25) 1.5 90-126 0.75 6.0 10 140M-C2E-C10 100-C09 25
22A-V2P3N104 0.37 (0.5) 2.3 90-126 1.15 9.0 15 140M-C2E-C16 100-C12 30
22A-V4P5N104 0.75 (1.0) 4.5 90-126 2.25 18.0 30 140M-D8E-C20 100-C23 50
200 - 240V AC – 1-Phase
(1)
Input, 0 - 230V 3-Phase Output
22A-A1P5N104 0.2 (0.25) 1.5 180-265 0.75 5.0 10 140M-C2E-B63 100-C09 25
22A-A2P3N104 0.37 (0.5) 2.3 180-265 1.15 6.0 10 140M-C2E-B63 100-C09 30
22A-A4P5N104 0.75 (1.0) 4.5 180-265 2.25 10.0 15 140M-C2E-C16 100-C12 50
22A-A8P0N104 1.5 (2.0) 8.0 180-265 4.0 18.0 30 140M-D8E-C20 100-C23 80
200 - 240V AC – 3-Phase Input, 0 - 230V 3-Phase Output
22A-B1P5N104 0.2 (0.25) 1.5 180-265 0.75 1.8 3 140M-C2E-B25 100-C09 25
22A-B2P3N104 0.37 (0.5) 2.3 180-265 1.15 2.5 6 140M-C2E-B40 100-C09 30
22A-B4P5N104 0.75 (1.0) 4.5 180-265 2.25 5.2 10 140M-C2E-C10 100-C09 50
22A-B8P0N104 1.5 (2.0) 8.0 180-265 4.0 9.5 15 140M-C2E-C16 100-C12 80
22A-B012N104 2.2 (3.0) 12.0 180-265 5.5 15.5 25 140M-C2E-C16 100-C16 115
22A-B017N104 3.7 (5.0) 17.5 180-265 8.6 21.0 35 140M-F8E-C25 100-C23 165
380 - 480V AC – 3-Phase Input, 0 - 460V 3-Phase Output
22A-D1P4N104 0.37 (0.5) 1.4 340-528 1.4 1.8 3 140M-C2E-B25 100-C09 30
22A-D2P3N104 0.75 (1.0) 2.3 340-528 2.3 3.2 6 140M-C2E-B40 100-C09 40
22A-D4P0N104 1.5 (2.0) 4.0 340-528 4.0 5.7 10 140M-C2E-B63 100-C09 60
22A-D6P0N104 2.2 (3.0) 6.0 340-528 5.9 7.5 15 140M-C2E-C10 100-C09 90
22A-D8P7N104 3.7 (5.0) 8.7 340-528 8.6 9.0 15 140M-C2E-C16 100-C16 145
Input/Output Ratings Approvals
Output Frequency: 0-240 Hz (Programmable)
Efficiency: 97.5% (Typical)
Digital Control Inputs (Input Current = 6mA) Analog Control Inputs
SRC (Source) Mode:
18-24V = ON
0-6V = OFF
SNK (Sink) Mode:
0-6V = ON
18-24V = OFF
4-20mA Analog: 250 ohm input impedance
0-10V DC Analog: 100k ohm input impedance
External Pot: 1-10k ohms, 2 Watt minimum
Control Output
Programmable Output (form C relay)
Resistive Rating: 3.0A at 30V DC, 3.0A at 125V AC, 3.0A at 240V AC
Inductive Rating: 0.5A at 30V DC, 0.5A at 125V AC, 0.5A at 240V AC
Fuses and Circuit Breakers
Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.
Recommended Circuit Breakers: HMCP circuit breakers or equivalent.
Protective Features
Motor Protection: I
2
t overload protection - 150% for 60 Secs, 200% for 3 Secs (Provides Class 10 protection)
Overcurrent: 200% hardware limit, 300% instantaneous fault
Over Voltage: 100-120V AC Input –Trip occurs at 405V DC bus voltage (equivalent to 150V AC incoming line)
200-240V AC Input –Trip occurs at 405V DC bus voltage (equivalent to 290V AC incoming line)
380-460V AC Input –Trip occurs at 810V DC bus voltage (equivalent to 575V AC incoming line)
Under Voltage: 100-120V AC Input –Trip occurs at 210V DC bus voltage (equivalent to 75V AC incoming line)
200-240V AC Input –Trip occurs at 210V DC bus voltage (equivalent to 150V AC incoming line)
380-480V AC Input –Trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line)
Control Ride Through: Minimum ride through is 0.5 Secs - typical value 2 Secs
Faultless Power Ride Through: 100 milliseconds
Dynamic Braking
Internal brake IGBT included with all ratings 0.75 kW (1 HP) and larger. Refer to Appendix B of the PowerFlex 4 User Manual
on CD for ordering information.
(1)
200-240V AC - 1-Phase drives are also available with an integral EMC filter. Catalog suffix changes from N104 to N114.
UL
®
L
I
S
T
E
D
9
6
6
X
I
N
D
C
O
N
T
E
Q
UL508C UL
®
L
I
S
T
E
D
9
6
6
X
I
N
D
C
O
N
T
E
Q
CCSA 22.2
EMC Directive 89/336
LV: EN 50178, EN 60204
EMC: EN 61800-3, EN 50081-1, EN 50082-2
Allen-Bradley Drives
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English-4
Power Terminal Block (A Frame Shown)
Power Terminal Block Specifications
Input Power Conditions
I/O Terminal Block Specifications
Refer to the PowerFlex 4 User Manual on CD for maximum power and
control cable length recommendations
Power Wiring
Power Wire Rating Recommended Copper Wire
Unshielded 600V, 75°C (167°F) THHN/THWN 15 Mils insulated, dry location
Shielded 600V, 75°C or 90°C (167°F or 194°F) RHH/RHW-2 Belden 29501-29507 or equivalent
Shielded Tray rated 600V, 75°C or 90°C (167°F or 194°F) RHH/RHW-2 Shawflex 2ACD/3ACD or equivalent
V/T2T/L3S/L2R/L1 U/T1 W/T3
BR+ BR-
Terminal Description
R/L1, S/L2 1-Phase Input
R/L1, S/L2, T/L3 3-Phase Input
U/T1 To Motor U/T1
=
Switch any two motor leads to
change forward direction.
V/T2 To Motor V/T2
W/T3 To Motor W/T3
BR+, BR- Dynamic Brake Resistor Connection [0.75 kW (1 HP) ratings and higher]
Safety Ground - PE
Frame Maximum Wire Size
(1)
Minimum Wire Size
(1)
Torque
A 3.3 mm
2
(12 AWG) 0.8 mm
2
(18 AWG)
1.7-2.2 N-m (16-19 lb.-in.)
B 5.3 mm
2
(10 AWG) 1.3 mm
2
(16 AWG)
(1)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
Input Power Condition Corrective Action
Low Line Impedance (less than 1% line reactance) • Install Line Reactor
(2)
• or Isolation Transformer
Greater than 120 kVA supply transformer
Line has power factor correction capacitors
Line has frequent power interruptions
Line has intermittent noise spikes in excess of 6000V (lightning)
Phase to ground voltage exceeds 125% of normal line to line voltage
• Remove MOV jumper to ground.
• and Install Isolation Transformer with
grounded secondary if necessary.
Ungrounded Distribution System
(2)
Refer to Appendix B of the PowerFlex 4 User Manual on CD for accessory ordering information.
I/O Wiring Recommendations
(3)
Wire Type(s) Description Minimum Insulation Rating
Belden 8760/9460
(or equiv.)
0.8 mm
2
(18AWG), twisted pair, 100% shield with
drain. 300V
60 degrees C
(140 degrees F)
Belden 8770
(or equiv.)
0.8 mm
2
(18AWG), 3 conductor, shielded for
remote pot only.
(3)
If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be
necessary, but is always recommended.
Maximum Wire Size
(4)
Minimum Wire Size
(4)
Torque
1.3 mm
2
(16 AWG) 0.13 mm
2
(26 AWG) 0.5-0.8 N-m (4.4-7 lb.-in.)
(4)
Maximum / minimum that the terminal block will accept - these are not recommendations.
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English-5
Control Terminal Block
No. Signal Default Description Param.
R1 Relay N.O. Fault Normally open contact for output relay. A055
R2 Relay Common –Common for output relay.
R3 Relay N.C. Fault Normally closed contact for output relay. A055
Sink/Source DIP Switch Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch
setting.
01 Stop
(1)
Coast The factory installed jumper or a normally closed input
must be present for the drive to start. P036
(1)
02 Start/Run FWD Not Active Command comes from the integral keypad by default. To
disable reverse operation, see A095 [Reverse Disable].
P036, P037
03 Direction/Run REV Not Active P036, P037,
A095
04 Digital Common –For digital inputs. Electronically isolated with digital inputs
from analog I/O.
05 Digital Input 1 Preset Frequencies Program with A051 [Digital In1 Sel]. A051
06 Digital Input 2 Preset Frequencies Program with A052 [Digital In2 Sel]. A052
11 +24V DC –Drive supplied power for digital inputs.
Maximum output current is 100mA.
12 +10V DC –Drive supplied power for 0-10V external potentiometer.
Maximum output current is 15mA. P038
13 0-10V In
(3)
Not Active For external 0-10V input supply
(input impedance = 100k ohm) or potentiometer wiper. P038
14 Analog Common –For 0-10V In or 4-20mA In. Electronically isolated with
analog inputs from digital I/O.
15 4-20mA In
(3)
Not Active For external 4-20mA input supply
(input impedance = 250 ohm). P038
16 RS485 (DSI) Shield –Terminal should be connected to safety ground - PE when
using the RS485 (DSI) communications port.
(3)
Only one analog frequency source may be connected at a time. If more than one reference is connected at the same
time, an undetermined frequency reference will result.
01
02
03
04
05
06
11
12
13
14
15
16
Stop (1)
Start/Run FWD (2)
Direction/Run REV
Digital Common
Digital Input 1
Digital Input 2
R1
R2
R3
Relay N.O.
Relay Common
Relay N.C.
+24V DC
+10V DC
0-10V In
Analog Common
4-20mA In
RS485 Shield
+24V
+10V
Typical
SNK Wiring
Typical
SRC Wiring
81
RS485
(DSI)
R1 R2 R3
01 02 03 04 05 06
11 12 13 14 15 16
SNK
SRC (1)
Potentiometer
must be
1-10k ohm
2 Watt Min.
30V DC 125V AC 240V AC
Resistive 3.0A 3.0A 3.0A
Inductive 0.5A 0.5A 0.5A
(1) Important: I/O Terminal 01 is
always a coast to stop input except
when P036 [Start Source] is set to
“3-Wire”control. In three wire
control, I/O Terminal 01 is controlled
by P037 [Stop Mode]. All other stop
sources are controlled by P037
[Stop Mode].
Important: The drive is shipped with
a jumper installed between I/O
Terminals 01 and 11. Remove this
jumper when using I/O Terminal 01
as a stop input.
(2) Two wire control shown. For three
wire control use a momentary input
on I/O Terminal 02 to
command a start. Use a maintained
input for I/O Terminal 03 to
change direction.
Refer to the PowerFlex 4
User Manual on CD for
detailed I/O wiring examples.
P036
[Start Source] Stop
I/O Terminal 01
Stop
Keypad Per P037 Coast
3-Wire Per P037 Per P037
2-Wire Per P037 Coast
RS485 Port Per P037 Coast
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English-6
Before Applying Power to the Drive
❏
1. Confirm that all inputs are connected to the correct terminals and are
secure.
❏
2. Verify that AC line power at the disconnect device is within the rated
value of the drive.
❏
3. Verify that any digital control power is 24 volts.
❏
4. Verify that the Sink (SNK)/Source (SRC) Setup DIP Switch is set to
match your control wiring scheme. See page 5 for location.
Important: The default control scheme is Source (SRC). The Stop
terminal is jumpered (I/O Terminals 01 and 11) to allow
starting from the keypad. If the control scheme is changed
to Sink (SNK), the jumper must be removed from I/O
Terminals 01 and 11 and installed between I/O Terminals
01 and 04.
❏
5. Verify that the Stop input is present or the drive will not start.
Important: If I/O Terminal 01 is used as a stop input, the jumper
between I/O Terminals 01 and 11 must be removed.
Applying Power to the Drive
❏
6. Apply AC power and control voltages to the drive.
❏
7. Familiarize yourself with the integral keypad features (see next page)
before setting any Program Group parameters.
Start, Stop, Direction and Speed Control
Factory default parameter values allow the drive to be controlled from
the integral keypad. No programming is required to start, stop, change
direction and control speed directly from the integral keypad.
Important: To disable reverse operation, see A095 [Reverse Disable].
If a fault appears on power up, refer to page 11 for an explanation of the
fault code. For complete troubleshooting information, refer to the
PowerFlex 4 User Manual on the CD supplied with the drive.
Prepare For Drive Start-Up
!
ATTENTION: Power must be applied to the drive to perform the
following start-up procedures. Some of the voltages present are at
incoming line potential. To avoid electric shock hazard or damage to
equipment, only qualified service personnel should perform the
following procedure. Thoroughly read and understand the procedure
before beginning. If an event does not occur while performing this
procedure, Do Not Proceed . Remove All Power including user
supplied control voltages. User supplied voltages may exist even when
main AC power is not applied to the drive. Correct the malfunction
before continuing.
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English-7
Integral Keypad
No. LED LED State Description
➊
Run/Direction
Status
Steady Red Indicates drive is running and commanded motor direction.
Flashing Red Drive has been commanded to change direction. Indicates
actual motor direction while decelerating to zero.
➋
Alphanumeric
Display
Steady Red Indicates parameter number, parameter value, or fault code.
Flashing Red Single digit flashing indicates that digit can be edited.
All digits flashing indicates a fault condition.
➌
Displayed Units Steady Red Indicates the units of the parameter value being displayed.
➍
Program Status Steady Red Indicates parameter value can be changed.
➎
Fault Status Flashing Red Indicates drive is faulted.
➏
Pot Status Steady Green Indicates potentiometer on Integral Keypad is active.
➐
Start Key Status Steady Green Indicates Start key on Integral Keypad is active.
The Reverse key is also active unless disabled by A095
[Reverse Disable].
No. Key Name Description
➑
Escape Back one step in programming menu.
Cancel a change to a parameter value and exit Program
Mode.
Select Advance one step in programming menu.
Select a digit when viewing parameter value.
Up Arrow
Down Arrow
Scroll through groups and parameters.
Increase/decrease the value of a flashing digit.
Enter Advance one step in programming menu.
Save a change to a parameter value.
➒Potentiometer Used to control speed of drive. Default is active.
Controlled by parameter P038.
Start Used to start the drive. Default is active.
Controlled by parameter P036.
Reverse Used to reverse direction of the drive. Default is active.
Controlled by parameters P036 and A095.
Stop Used to stop the drive or clear a fault.
This key is always active.
Controlled by parameter P037.
FAU LT
VOLTS
AMPS
HERTZ
RUN
FWD
REV
PROGRAM
➊➋
➍
➏
➒
➎
Menu Description
Display Group (View Only)
Consists of commonly viewed drive operating
conditions.
Basic Program Group
Consists of most commonly used
programmable functions.
Advanced Program Group
Consists of remaining programmable functions.
Fault Designator
Consists of list of codes for specific fault
conditions. Displayed only when fault is present.
➌
➑
➐
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English-8
The last user-selected Display Group parameter is saved when power is removed and is
displayed by default when power is reapplied.
The following is an example of basic integral keypad and display functions. This example
provides basic navigation instructions and illustrates how to program the first Program
Group parameter.
Viewing and Editing Parameters
Step Key(s) Example Displays
1. When power is applied, the last user-selected
Display Group parameter number is briefly
displayed with flashing characters. The display
then defaults to that parameter’s current value.
(Example shows the value of d001 [Output
Freq] with the drive stopped.)
2. Press Esc once to display the Display Group
parameter number shown on power-up. The
parameter number will flash.
3. Press Esc again to enter the group menu. The
group menu letter will flash.
4. Press the Up Arrow or Down Arrow to scroll
through the group menu (d, P and A).
5. Press Enter or Sel to enter a group. The right
digit of the last viewed parameter in that group
will flash.
6. Press the Up Arrow or Down Arrow to scroll
through the parameters that are in the group.
7. Press Enter or Sel to view the value of a
parameter. If you do not want to edit the value,
press Esc to return to the parameter number.
8. Press Enter or Sel to enter program mode to
edit the parameter value. The right digit will
flash and the Program LED will illuminate if the
parameter can be edited.
9. Press the Up Arrow or Down Arrow to change
the parameter value. If desired, press Sel to
move from digit to digit or bit to bit. The digit or
bit that you can change will flash.
10. Press Esc to cancel a change. The digit will
stop flashing, the previous value is restored and
the Program LED will turn off.
Or
Press Enter to save a change.The digit will stop
flashing and the Program LED will turn off.
11. Press Esc to return to the parameter list.
Continue to press Esc to back out of the
programming menu.
If pressing Esc does not change the display,
then d001 [Output Frequency] is displayed.
Press Enter or Sel to enter the group menu.
or
or
or
or
or
or
VOLTS
AMPS
HERTZ
FAU LTPROGRAM
VOLTS
AMPS
HERTZ
FAU LTPROGRAM
VOLTS
AMPS
HERTZ
FAU LTPROGRAM
VOLTS
AMPS
HERTZ
FAU LTPROGRAM
VOLTS
AMPS
HERTZ
FAU LTPROGRAM
VOLTS
AMPS
HERTZ
FAU LTPROGRAM
VOLTS
AMPS
HERTZ
FAU LTPROGRAM
VOLTS
AMPS
HERTZ
FAU LTPROGRAM
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English-9
The PowerFlex 4 is designed so that start up is simple and efficient. The Program Group
contains the most commonly used parameters.
Smart Start-Up with Basic Program Group Parameters
= Stop drive before changing this parameter.
No. Parameter Min/Max Display/Options Default
P031 [Motor NP Volts] 20/Drive Rated Volts 1 VAC Based on Drive Rating
Set to the motor nameplate rated volts.
P032 [Motor NP Hertz] 10/240 Hz 1 Hz 60 Hz
Set to the motor nameplate rated frequency.
P033 [Motor OL Current] 0.0/(Drive Rated Amps×2) 0.1 Amps Based on Drive Rating
Set to the maximum allowable motor current.
P034 [Minimum Freq] 0.0/240.0 Hz 0.1 Hz 0.0 Hz
Sets the lowest frequency the drive will output
continuously.
P035 [Maximum Freq] 0/240 Hz 1 Hz 60 Hz
Sets the highest frequency the drive will output.
P036 [Start Source] 0/5 0 = “Keypad”(1)
1 = “3-Wire”
2 = “2-Wire”
3 = “2-Wire Level Sensitive”
4 = “2-Wire High Speed”
5 = “RS485 (DSI) Port”
0
Sets the control scheme used to start the drive.
(1) When active, the Reverse key is also active
unless disabled by A095 [Reverse Disable].
P037 [Stop Mode] 0/7 0 = “Ramp, Clear Fault”(1)
1 = “Coast, Clear Fault”(1)
2 = “DC Brake, Clear Fault”(1)
3 = “DC Brake w/Shutoff, Clear Fault”(1)
4 = “Ramp”
5 = “Coast”
6 = “DC Brake”
7 = “DC Brake w/Shutoff”
0
Active stop mode for all stop sources [e.g. keypad,
run forward (I/O Terminal 02), run reverse (I/O
Terminal 03), RS485 port] except as noted below.
Important: I/O Terminal 01 is always a coast to
stop input except when P036 [Start Source] is set
for “3-Wire”control. When in three wire control, I/O
Terminal 01 is controlled by P037 [Stop Mode].
(1) Stop input also clears active fault.
P038 [Speed Reference] 0/5 0 = “Drive Potentiometer”
1 = “Internal Freq”
2 = “0-10V Input/Remote Potentiometer”
3 = “4-20mA Input”
4 = “Preset Freq 0-3”
5 = “RS485 (DSI) Port”
0
Sets the source of the speed reference to the
drive.
Important: When A051 or A052 [Digital Inx Sel] is
set to option 2, 4, 5 or 6, and the digital input is
active, A051 or A052 will override the speed
reference commanded by this parameter. Refer to
Chapter 1 of the PowerFlex 4 User Manual on CD
for details.
P039 [Accel Time 1] 0.0/600.0 Secs 0.1 Secs 10.0 Secs
Sets the rate of accel for all speed increases.
P040 [Decel Time 1] 0.1/600.0 Secs 0.1 Secs 10.0 Secs
Sets the rate of decel for all speed decreases.
P041 [Reset To Defaults] 0/1 0 = “Idle State”
1 = “Reset Defaults”
0
Resets all parameter values to factory defaults.
Advanced Group Parameters
No. Parameter Min/Max Display/Options Default
A051
A052
[Digital In1 Sel]
I/O Terminal 05
[Digital In2 Sel]
I/O Terminal 06
0/7 0 = “Not Used”
1 = “Accel 2 & Decel 2”
2 = “Jog”
3 = “Auxiliary Fault”
4 = “Preset Frequencies”
5 = “Local”
6 = “RS485 (DSI) Port”
7 = “Clear Fault”
4
A055 [Relay Out Sel] 0/9 0 = “Ready”(Not Faulted)
1 = “At Frequency”
2 = “Motor Running”
3 = “Reverse”
4 = “Motor Overload”
5 = “Ramp Regulated”
6 = “Above Frequency”
7 = “Above Current”
8 = “Above DC Bus Volts”
9 = “Retries Exhausted”
0
A056 [Relay Out Level] 0.0/9999 0.1 –1 0.0
A067 [Accel Time 2] 0.0/600.0 Secs 0.1 Secs 20.0 Secs
A068 [Decel Time 2] 0.1/600.0 Secs 0.1 Secs 20.0 Secs
A069 [Internal Freq] 0.0/240.0 Hz 0.1 Hz 60.0 Hz
See the PowerFlex 4 User Manual on CD for more information on parameters.
Allen-Bradley Drives
All manuals and user guides at all-guides.com

English-10
A070
A071
A072
A073
[Preset Freq 0](1)
[Preset Freq 1]
[Preset Freq 2]
[Preset Freq 3]
0.0/240.0 Hz 0.1 Hz 0.0 Hz
5.0 Hz
10.0 Hz
20.0 Hz
(1) To activate [Preset Freq 0] set P038 [Speed Reference] to option 4.
A078 [Jog Frequency] 0.0/[Maximum Freq] 0.1 Hz 10.0 Hz
A079 [Jog Accel/Decel] 0.1/600.0 Secs 0.1 Secs 10.0 Secs
A080 [DC Brake Time] 0.0/90.0 Secs 0.1 Secs 0.0 Secs
A081 [DC Brake Level] 0.0/(Drive Amps ×1.8) 0.1 Amps Amps ×0.05
A082 [DB Resistor Sel] 0/99 0 = Disabled
1 = 5% Duty Cycle
2 = 100% Duty Cycle
3-99 = % of Duty Cycle
0
A083 [S Curve %] 0/100% 1% 0% (Disabled)
A084 [Start Boost] 1/14 Settings in % of base voltage. 8
7 (5 HP Drives)
Variable Torque Constant Torque
1 = “30.0”5 = “0.0 no IR Comp”10 = “10.0”
2 = “35.0”6 = “0.0”11 = “12.5”
3 = “40.0”7 = “2.5”12 = “15.0”
4 = “45.0”8 = “5.0”13 = “17.5”
9 = “7.5”14 = “20.0”
A088 [Maximum Voltage] 20/Rated Volts 1 VAC Rated Volts
A089 [Current Limit] 0.1/(Drive Amps ×1.8) 0.1 Amps Amps ×1.5
A090 [Motor OL Select] 0/2 0 = “No Derate”1 = “Minimum Derate”
2 = “Maximum Derate”
0
A091 [PWM Frequency] 2.0/16.0 kHz 0.1 kHz 4.0 kHz
A092 [Auto Rstrt Tries] 0/9 1 0
A093 [Auto Rstrt Delay] 0.0/120.0 Secs 0.1 Secs 1.0 Secs
A094 [Start At PowerUp] 0/1 0 = “Disabled”1 = “Enabled”0
A095 [Reverse Disable] 0/1 0 = “Reverse Enabled”1 = “Reverse Disabled”0
A096 [Flying Start En] 0/1 0 = “Disabled”1 = “Enabled”0
A097 [Compensation] 0/3 0 = “Disabled”
1 = “Electrical”
2 = “Mechanical”
3 = “Both”
1
A098 [SW Current Trip] 0.0/(Drive Amps × 2) 0.1 Amps 0.0 (Disabled)
A099 [Process Factor] 0.1/999.9 0.1 30.0
A100 [Fault Clear] 0/2 0 = “Ready”1 = “Reset Active Fault”
2 = “Clear Fault Queue”
0
A101 [Program Lock] 0/1 0 = “Unlocked”1 = “Locked”0
A102 [Testpoint Sel] 0/FFFF 1 Hex 400
A103 [Comm Data Rate](3) 0/5 0 = “1200”
1 = “2400”
2 = “4800”
3 = “9600”
4 = “19.2K”
5 = “38.4K”
3
A104 [Comm Node Addr](3) 1/247 1 100
A105 [Comm Loss Action] 0/3 0 = “Fault”
1 = “Coast to Stop”
2 = “Stop”
3 = “Continue Last Speed”
0
A106 [Comm Loss Time] 0.1/60.0 0.1 5.0
A107 [Comm Format](3) 0/2 0 = “RTU 8-N-1”1 = “RTU 8-E-1”
2 = “RTU 8-O-1”
0
A110 [0-10V Analog Input
Low]
0.0/100.0% 0.1% 0.0
A111 [0-10V Analog Input
High]
0.0/100.0% 0.1% 100.0
A112 [4-20mA Analog Input
Low]
0.0/100.0% 0.1% 0.0
A113 [4-20mA Analog Input
High]
0.0/100.0% 0.1% 100.0
A114 [Slip Compensation] 0.0/10.0 Hz 0.1 Hz 2.0 Hz
(3) Power to drive must be cycled before any changes will affect drive operation.
No. Parameter Min/Max Display/Options Default
Input State of Digital In 1
(I/O Terminal 05)
Input State of Digital In 2
(I/O Terminal 06) Frequency Source Accel / Decel Parameter Used (2)
0 0 [Preset Freq 0] [Accel Time 1] / [Decel Time 1]
1 0 [Preset Freq 1] [Accel Time 1] / [Decel Time 1]
0 1 [Preset Freq 2] [Accel Time 2] / [Decel Time 2]
1 1 [Preset Freq 3] [Accel Time 2] / [Decel Time 2]
(2) When a Digital Input is set to “Accel 2 & Decel 2”, and the input is active, that input overrides the settings in this table.
See the PowerFlex 4 User Manual on CD for more information on parameters.
All manuals and user guides at all-guides.com

English-11
To clear a fault, press the Stop key, cycle power or set A100 [Fault Clear] to 1 or 2.
Display Group Parameters
No. Parameter Min/Max Display/Options
d001 [Output Freq] 0.0/ [Maximum Freq] 0.1 Hz
d002 [Commanded Freq] 0.0/ [Maximum Freq] 0.1 Hz
d003 [Output Current] 0.00/Drive Amps ×2 0.01 Amps
d004 [Output Voltage] 0/Drive Rated Volts 1 VAC
d005 [DC Bus Voltage] Based on Drive Rating 1 VDC
d006 [Drive Status] 0/1 (1 = Condition True) Bit 3 Bit 2 Bit 1 Bit 0
Decelerating Accelerating Forward Running
d007-
d009
[Fault x Code] F2/F122 F1
d010 [Process Display] 0.00/9999 0.01 –1
d012 [Control Source] 0/9 Bit 1 = Speed Command Bit 0 = Start Command
(See P038; 9 = “Jog Freq”) (See P036; 9 = “Jog”)
d013 [Contrl In Status] 0/1 (1 = Input Present) Bit 3 Bit 2 Bit 1 Bit 0
Reserved Stop Input Dir/Run REV Start/Run FWD
d014 [Dig In Status] 0/1 (1 = Input Present) Bit 3 Bit 2 Bit 1 Bit 0
Reserved Reserved Digital In2 Sel Digital In1 Sel
d015 [Comm Status] 0/1 (1 = Condition True) Bit 3 Bit 2 Bit 1 Bit 0
Fault Occurred RS485 Option Transmitting Receiving
d016 [Control SW Ver] 1.00/99.99 0.01
d017 [Drive Type] 1001/9999 1
d018 [Elapsed Run Time] 0/9999 Hrs 1 = 10 Hrs
d019 [Testpoint Data] 0/FFFF 1 Hex
d020 [0-10V Analog Input] 0.0/100.0% 0.1%
d021 [4-20mA Analog Input] 0.0/100.0% 0.1%
Fault Codes
No. Fault Description
F2 Auxiliary Input(1) Check remote wiring.
F3 Power Loss Monitor the incoming AC line for low voltage or line power interruption.
F4 UnderVoltage(1) Monitor the incoming AC line for low voltage or line power interruption.
F5 OverVoltage(1) Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be
caused by motor regeneration. Extend the decel time or install dynamic brake option.
F6 Motor Stalled(1) Increase [Accel Time x] or reduce load so drive output current does not exceed the current set
by parameter A089 [Current Limit].
F7 Motor Overload(1) An excessive motor load exists. Reduce load so drive output current does not exceed the
current set by parameter P033 [Motor OL Current].
F8 Heatsink OvrTmp(1) Check for blocked or dirty heat sink fins. Verify that ambient temperature has not exceeded
40°C (104°F) for IP 30/NEMA 1/UL Type 1 installations or 50°C (122°F) for Open type installations.
Check fan.
F12 HW OverCurrent(1) Check programming. Check for excess load, improper DC boost setting, DC brake volts set too
high or other causes of excess current.
F13 Ground Fault Check the motor and external wiring to the drive output terminals for a grounded condition.
F33 Auto Rstrt Tries Correct the cause of the fault and manually clear.
F38 Phase U to Gnd Check the wiring between the drive and motor. Check motor for grounded phase.
Replace drive if fault cannot be cleared.
F39 Phase V to Gnd
F40 Phase W to Gnd
F41 Phase UV Short Check the motor and drive output terminal wiring for a shorted condition.
Replace drive if fault cannot be cleared.
F42 Phase UW Short
F43 Phase VW Short
F48 Params Defaulted The drive was commanded to write default values to EEPROM. Clear the fault or cycle power to
the drive. Program the drive parameters as needed.
F63 SW OverCurrent(1) Check load requirements and A098 [SW Current Trip] setting.
F64 Drive Overload Reduce load or extend Accel Time.
F70 Power Unit Cycle power. Replace drive if fault cannot be cleared.
F81 Comm Loss If adapter was not intentionally disconnected, check wiring to the port. Replace wiring, port
expander, adapters or complete drive as required. Check connection. An adapter was
intentionally disconnected. Turn off using A105 [Comm Loss Action].
F100 Parameter Checksum Restore factory defaults.
F122 I/O Board Fail Cycle power. Replace drive if fault cannot be cleared.
(1) Auto-Reset/Run type fault. Configure with parameters A092 and A093.
See the PowerFlex 4 User Manual on CD for more information on parameters.
Allen-Bradley Drives
All manuals and user guides at all-guides.com
all-guides.com

English-12
Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).
PowerFlex 4 Frames –Ratings are in kW and (HP)
Optional Conduit Box –Dimensions are in millimeters and (inches)
Publication 22A-QS001B-EN-P –May 2002
Supersedes December 2001 Copyright © 2002 Rockwell Automation, Inc. All rights reserved. Printed in Taiwan.
Drive Dimensions
A
GE
DC
B
F
5.5 (0.22)
Frame A B(1) CDE
(2) FG
Shipping
Weight
A 80 (3.15) 185 (7.28) 136 (5.35) 67 (2.64) 152 (5.98) 59.3 (2.33) 140 (5.51) 1.4 (3.1)
B 100 (3.94) 213 (8.39) 136 (5.35) 87 (3.43) 180 (7.09) 87.4 (3.44) 168 (6.61) 2.2 (4.9)
(1) Overall height of drive with IP 30/NEMA 1/UL Type 1 option kit installed.
(2) Overall height of standard IP 20/Open Type drive.
Frame 120V AC –1-Phase 240V AC –1-Phase 240V AC –3-Phase 480V AC –3-Phase
A 0.2 (0.25)
0.37(0.5)
0.2 (0.25)
0.37 (0.5)
0.75 (1.0)
0.2 (0.25)
0.37 (0.5)
0.75 (1.0)
1.5 (2.0)
0.37 (0.5)
0.75 (1.0)
1.5 (2.0)
B 0.75(1.0) 1.5 (2.0) 2.2 (3.0)
3.7 (5.0)
2.2 (3.0)
3.7 (5.0)
59.2
(2.33)
40.0
(1.57)
20.7
(0.81)
75.3
(2.96)
34.0
(1.34)
74.3
(2.93)
35.6
(1.40)
64.1
(2.52)
79.1
(3.11)
40.6
(1.60)
25.6
(1.01)
∅ 22.2
(0.88)
∅ 22.2
(0.88)
Frame A Frame B
U.S. Allen-Bradley Drives Technical Support
T
el: (1) 262.512.8176, Fax: [phone], Email: [email protected], Online: www.ab.com/support/abdrives
All manuals and user guides at all-guides.com