Allen-Bradley Series B User manual

Service
Manual
Bulletin 1336 FORCE
Adjustable Frequency
AC Drive
Series B, C, D
B150 – B250
C150 – C250
Allen-Bradley

Because of the variety of uses for the products described in this
publication, those responsible for the application and use of this
control equipment must satisfy themselves that all necessary steps
have been taken to assure that each application and use meets all
performance and safety requirements, including any applicable laws,
regulations, codes and standards.
The illustrations, charts, sample programs and layout examples
shown in this guide are intended solely for purposes of example.
Since there are many variables and requirements associated with any
particular installation, Allen-Bradley does not assume responsibility
or liability (to include intellectual property liability) for actual use
based upon the examples shown in this publication.
Allen-Bradley publication SGI-1.1, Safety Guidelines for the
Application, Installation, and Maintenance of Solid-State Control
(available from your local Allen-Bradley office), describes some
important differences between solid-state equipment and
electromechanical devices that should be taken into consideration
when applying products such as those described in this publication.
Reproduction of the contents of this copyrighted publication, in
whole or in part, without written permission of Allen-Bradley
Company, Inc., is prohibited.
Throughout this manual we use notes to make you aware of safety
considerations:
!
ATTENTION: Identifies information about practices
or circumstances that can lead to personal injury or
death, property damage or economic loss.
Attention statements help you to:
•identify a hazard
•avoid the hazard
•recognize the consequences
Important: Identifies information that is critical for successful
application and understanding of the product.
ControlNet is a trademark; PLC is a registered trademark of Allen-Bradley Company, Inc.
Important User
Information

Summary of Changes
Publication 1336 FORCE-6.14 – August, 1999
Summary of Changes
The information below summarizes the changes to the
company-wide templates since the last release.
The derating tables in the Preface have been removed. Refer to the
1336 FORCE User Manual.
Updated Information

Summary of Changes
Publication 1336 FORCE-6.14 – August, 1999
This Page Intentionally Left Blank

Publication 1336 FORCE-6.14 – August, 1999
Manual Objective P–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Who Should Use This Manual P–1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Precautions P–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrostatic Discharge Precautions P–2. . . . . . . . . . . . . . . . . . . . . . .
1336 FORCE Product Identification P–3. . . . . . . . . . . . . . . . . . . . . . . .
Drive Nameplate Location P–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software Compatibility P–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive and Option Identification P–4. . . . . . . . . . . . . . . . . . . . . . . . . . .
1336 FORCE Drive Catalog Numbers P–4. . . . . . . . . . . . . . . . . . . .
Drive Rating Qualifications P–6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosure Type P–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conventions P–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Input P–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Interlock P–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bit P–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check P–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector P–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Default P–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enable Input P–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
False P–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jumper P–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Interface Board P–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter P–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Press P–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
True P–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Publications P–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 1
Chapter Objectives 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter Overview 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Interface Option 1–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Interface Board Jumpers 1–4. . . . . . . . . . . . . . . . . . . . . . . .
Available Inputs 1–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Adapter Local Programming 1–5. . . . . . . . . . . . . . . . . . . . . .
Adapters and Communication Ports 1–11. . . . . . . . . . . . . . . . . . . . . . .
Human Interface Module 1–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Adapter Ports 1–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLC Comm Adapter Ports 1–12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIM Removal 1–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIM Operation 1–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graphic Programming Terminal 1–15. . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents
Preface
Control Logic Wiring and
Adapters

Table of Contents ii
Publication 1336 FORCE-6.14 – August, 1999
GPT Description 1–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Tools 1–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Firmware Function 1–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2
Chapter Objectives 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly and Access Overview 2–1. . . . . . . . . . . . . . . . . . . . . . . .
Electrostatic Discharge Precautions 2–1. . . . . . . . . . . . . . . . . . . . . . .
Tools 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Torque Specifications 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Sequence 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specifications 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly and Access Procedures 2–6. . . . . . . . . . . . . . . . . . . . . .
Opening the Drive Enclosure 2–6. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 2–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the High Voltage Guard 2–8. . . . . . . . . . . . . . . . . . . . . .
Removal 2–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Control Interface L-Option Board MOD–L4, –L5, or –L6 2–10
Removal 2–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Main Control Board 2–12. . . . . . . . . . . . . . . . . . . . . . .
Removal 2–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Standard Adapter Board 2–14. . . . . . . . . . . . . . . . . . .
Removal 2–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the PLC Comm Adapter Board 2–16. . . . . . . . . . . . . . . . .
Removal 2–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Control Board/Adapter Mounting Plate 2–18. . . . . . . . .
Removal 2–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing The Gate Driver Board Mounting Plate 2–20. . . . . . . . . . . .
Removal 2–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Gate Driver Board 2–23. . . . . . . . . . . . . . . . . . . . . . . .
Removal 2–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Precharge Board Mounting Plate 2–25. . . . . . . . . . . . .
Removal 2–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Precharge Board 2–27. . . . . . . . . . . . . . . . . . . . . . . .
Removal 2–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly and Access
Procedures

Table of Contents iii
Publication 1336 FORCE-6.14 – August, 1999
Installation 2–28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing a Power Module Snubber Board 2–29. . . . . . . . . . . . . . . .
Removal 2–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing an Input Rectifier Snubber Board 2–32. . . . . . . . . . . . . . . .
Removal 2–32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 2–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessing Power Plane Components 2–33. . . . . . . . . . . . . . . . . . . .
Chapter 3
Chapter Objectives 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Test Overview 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrostatic Discharge Precautions 3–2. . . . . . . . . . . . . . . . . . . . . . .
Tools 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test 1
Testing the Gate Driver Board 3–3. . . . . . . . . . . . . . . . . . . . . . . . .
Test 2
Testing the Precharge Board 3–5. . . . . . . . . . . . . . . . . . . . . . . . . .
Test 3
Testing the Power Modules 3–7. . . . . . . . . . . . . . . . . . . . . . . . . . .
Test 4
Testing the Bus Capacitors 3–10. . . . . . . . . . . . . . . . . . . . . . . . . . .
Test 5
Testing the Input Rectifiers 3–13. . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4
Chapter Objective 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part Replacement Overview 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Precautions 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrostatic Discharge Precautions 4–1. . . . . . . . . . . . . . . . . . . . . . .
Tools 4–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Major Component Replacement 4–2. . . . . . . . . . . . . . . . . . . . . . . . . .
Detailed Product Identification 4–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bus Capacitor Bank 4–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 4–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermistor 4–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 4–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Modules 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Rectifiers 4–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 4–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan and Transformer Assembly 4–14. . . . . . . . . . . . . . . . . . . . . . . .
Component Test Procedures
Part Replacement
Procedures

Table of Contents iv
Publication 1336 FORCE-6.14 – August, 1999
Removal 4–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Bus Inductor L1 4–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 4–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ground Sense CT 4–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 4–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bus Fuse F1 4–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 4–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LEMs 4–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 4–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOV Surge Suppressor 4–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 4–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 5
Chapter Objectives 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Replacement Parts 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement Parts Listing 5–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 6
Glossary
Index
Notes
Replacement Parts List
Schematics — 150 – 300 HP
1336 FORCE Drives

Preface
Publication 1336 FORCE-6.14 – August, 1999
Preface
The information in this manual is designed to help repair an
Allen-Bradley Bulletin 1336 FORCE Adjustable Frequency AC
Drive with ratings B150 – B250, C150 – C250, and CX300.
This manual is intended for qualified service personnel responsible
for repairing the 1336 FORCE Adjustable Frequency AC Drive. You
should:
•Read this entire manual before performing maintenance or repairs
to drives.
•Have previous experience with, and basic understanding of,
electrical terminology, procedures, required equipment,
equipment protection procedures and methods, and safety
precautions.
This manual describes equipment and disassembly procedures. You
begin with general illustrations and end with greater detail
concerning replacement parts and part locations on the drives. Later
chapters may refer you back to earlier chapters for information on
basic equipment and steps necessary to perform detailed diagnostics
and part replacement.
!
ATTENTION: Some printed circuit boards and drive
components may contain hazardous voltage levels.
Remove and lock out power before you disconnect or
reconnect wires, and before you remove or replace
fuses and circuit boards. Verify bus voltage by
measuring the voltage between +DC and –DC on
Terminal Block TB1. Do not attempt to service the
drive until the bus voltage has discharged to zero volts.
Manual Objective
Who Should Use This
Manual
Safety Precautions

PrefaceP–2
Publication 1336 FORCE-6.14 – August, 1999
!
ATTENTION: Potentially fatal voltages may result
from improper usage of oscilloscope and other test
equipment. The oscilloscope chassis may be at a
potentially fatal voltage if not properly grounded. If an
oscilloscope is used to measure high voltage
waveforms, use only a dual channel oscilloscope in the
differential mode with X 100 probes. It is
recommended that the oscilloscope be used in the A
minus B Quasi-differential mode with the oscilloscope
chassis correctly grounded to an earth ground.
!
ATTENTION: Only personnel familiar with the
1336 FORCE Adjustable Frequency AC Drive and
associated machinery should plan or implement the
installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury
and/or equipment damage.
!
ATTENTION: This assembly contains parts and
sub-assemblies that are sensitive to electrostatic
discharge. Static control precautions are required when
servicing this assembly. Component damage may result
if you ignore electrostatic discharge control procedures.
If you are not familiar with static control procedures,
reference Allen-Bradley Publication 8000-4.5.2,
Guarding Against Electrostatic Damage, or any other
applicable ESD protection handbook.
Electrostatic discharge generated by static electricity can damage the
complimentary metallic oxide semiconductor devices on various
drive boards. It is recommended that you perform these procedures
to guard against this type of damage when circuit boards are
removed or installed:
•Wear a wrist-type grounding strap that is grounded to the drive
chassis.
•Attach the wrist strap before removing the new circuit board from
the conductive packet.
•Remove boards from the drive and immediately insert them into
their conductive packets.
Electrostatic Discharge
Precautions

Preface P–3
Publication 1336 FORCE-6.14 – August, 1999
Drive Nameplate Location
The drive nameplate is located on the face of the Main Control
Board Mounting Plate. The drive nameplate contains the drive’s
catalog number and other important drive information. Reference the
catalog number when ordering replacement parts.
Figure P.1
Drive Nameplate Location
AB0429A
Nameplate located on
top edge of Control
Board/Adapter Mounting
Plate.
1336 FORCE Product
Identification

PrefaceP–4
Publication 1336 FORCE-6.14 – August, 1999
Software Compatibility
!
ATTENTION: To guard against machine damage
and/or personal injury, drives with ratings above 45 kW
(60 HP) must not be used with software versions below
1.07. Refer to the table below.
Three-Phase Drive Rating

380 – 480V 500 – 600V Compatible with
Version
Frame
Reference
112 – 187 kW
150 – 250 HP
112 – 224 kW
150 – 300 HP
2.01 & Up E

kW and HP are constant torque (CT) ratings.
The following is an explanation of the catalog numbering system for
1336 FORCE Adjustable Frequency AC Drives and options. The
catalog number is coded to identify the drive power rating and can be
found on the drive shipping carton and nameplate.
1336 FORCE Drive Catalog Numbers
Table P.A
1336T – B150-AA – GT2EN – L6 – HA1 – GM1
BULLETIN
NO.
RATING-ENCLOSURE
(MUST BE
SPECIFIED)
LANGUAGE
MODULE

(MUST BE
SPECIFIED)
CONTROL
INTERFACE

(OPTIONAL)
HUMAN
INTERFACE

(OPTIONAL)
COMMUNICATION
CARD

(OPTIONAL)
380 – 480V AC Input, Constant or Variable Torque Drive
Enclosures
Drive Rating

Open
IP00
No Enclosure
NEMA Type 1
IP20
General Purpose
NEMA Type 4
IP56
Resist Water, Dust
NEMA Type 12
IP54
Industrial Use
Frame
Constant Torque
Frame
Designation Output
Amps
Nominal
HP
Code Code Code Code
E240.0
291.4
327.4
150
200
250
B150-AN
B200-AN
B250-AN
B150-AA
B200-AA
B250-AA



B150C-AJ
B200C-AJ
B250C-AJ
Drive and Option
Identification

Preface P–5
Publication 1336 FORCE-6.14 – August, 1999
Table P.B
1336T – C200-AA – GT2EN – L6 – HA1 – GM1
BULLETIN
NO.
RATING-ENCLOSURE
(MUST BE SPECIFIED)
LANGUAGE MODULE

(MUST BE SPECIFIED)
CONTROL
INTERFACE

(OPTIONAL)
HUMAN
INTERFACE

(OPTIONAL)
COMMUNICATION
CARD

(OPTIONAL)
500 – 600V AC Input, Constant or Variable Torque Drive
Enclosures
Drive Rating

Open
IP00
No Enclosure
NEMA Type 1
IP20
General Purpose
NEMA Type 4
IP56
Resist Water,
Dust
NEMA Type 12
IP54
Industrial Use
Frame
Designation Constant Torque
EOutput
Amps
Nominal HP
CT
Code Code Code Code
159.7
228.6
150
200
C150-AN
C200-AN
C150-AA
C200-AA


C150C-AJ
C200C-AJ
284.0 250 C250-AN C250-AA

C250C-AJ
300.0 300 CX300-AN CX300-AA

CX300-AJ

Drive rating is based on a carrier frequency of 2kHz maximum, an altitude of 1,000 meters or less, and a maximum ambient temperature of 40 ° C. Refer to
Qualifications on page P-6.

Not available.

Refer to the Language Module and Options tables following these Catalog Number tables.
Table P.C
Language Modules
Description Option Code
En
g
lish/En
g
lish EN
English/English
English/French
EN
FR
g
English/German DE
g
English/Italian IT
English/Japanese
/S
JP
S
English/Spanish ES

PrefaceP–6
Publication 1336 FORCE-6.14 – August, 1999
Table P.D
Options
Code

Description

Code Description

Human Interface Modules, NEMA Type 1 (IP20) Communication Options
HAB
HAP
Blank – No Functionality
Programmer Only
GT1E
N
PLC Communication
Adapter, English
HA1
HA2
gy
Programmer/Controller with Analog Pot
Programmer/Controller with Digital Pot GT2E
g
Standard Adapter,
English
N
GT0
No Adapter
Human Interface Modules, NEMA Type 4 (IP56) Control Interface Options
HFP
HF2
Programmer Only
Programmer/Controller with Digital Pot
L4
L5
L6
Contact Closure
+24V AC/DC
115V AC
Human Interface Modules, NEMA Type 12 (IP54)
HJP
HA2
Programmer Only
Programmer/Conroller with Digital Pot

For a more functionally complete description of each option refer to Publication 1336 FORCE-1.0

Must be used in conjunction with a standard adapter option –GT2EN.
Drive Rating Qualifications
Several factors can affect drive rating. If more than one factor exists,
derating percentages must be multiplied. For example, if a 14-amp
drive is installed at a 2km (6,600 ft.) altitude and has a 2%
high-input line voltage, the actual amp rating is:14 x 94% altitude
derating x 96% high-input line derating = 12.6 amps
Enclosure Type
The first character, A, indicates the Enclosure Code.
The second character indicates the type of enclosure shipped from
the factory:
Table P.E
Enclosure Type Code Description
Enclosure Type Code Description
N
A
F
J
Open style (IP00)
NEMA Type 1 (IP20)
NEMA Type 4 (IP56)
NEMA Type 12 (IP54)

Preface P–7
Publication 1336 FORCE-6.14 – August, 1999
To help differentiate parameter names and display text from other
text in this manual, the following conventions will be used:
•Parameter Names will appear in [brackets].
•Display Text will appear in “quotes”.
The following is a list of conventions used throughout this manual,
and definitions of the conventions. For a list of terminology and
definitions, refer to the Glossary in the back of this manual.
Auxiliary Input
The Auxiliary Input is a terminal connection on the Control Interface
Board. This connection provides an external input for use as an
Auxiliary Interlock. Unless this interlock is closed, the drive will be
faulted with an Auxiliary Fault.
Auxiliary Interlock
The Auxiliary Interlock is a user supplied circuit consisting of reset,
overload, or other interlocking circuitry. The Interlock is wired to the
drive Auxiliary input.
Bit
A bit is a single character or status point used in programmable
logic. Eight bits form a BYTE, 16 bits form a word. Drive
parameters are actually eight-bit or 16-bit words.
Check
To check means to examine either the physical condition of
something or the setting of some control, such as a Parameter.
Checking a drive board or component may also require
measurements and tests.
Connector
A connector connects one drive board to another. Connectors come
in two designs, male and female. Male connectors are stationary and
contain pins, which are sometimes joined by jumpers. Female
connectors are at the ends of wires or ribbon cables and plug into
male connectors.
Conventions

PrefaceP–8
Publication 1336 FORCE-6.14 – August, 1999
Default
When a drive function defaults, it automatically changes to a
pre-programmed setting.
Enable Input
The Enable Input is a terminal connection on the Control Interface
Board. This connection provides an external input to enable or
disable the Drive Output section. It must be a logic “true” to permit
the drive to operate.
False
False refers to a logical false state. For instance, a Control Interface
signal on TB3 is false when the input contact is open or the
appropriate voltage is not applied to the Control Interface Board.
Jumper
A jumper completes a circuit between two pins within a male
connector on a drive board. In the absence of certain optional
equipment using female connectors, jumpers are applied to certain
pins within a male connector to complete specific and necessary
circuits.
Control Interface Board
A Control Interface Board plugs into connectors J7 and J9, located
on the lower portion of the Standard Adapter Board. This board is
identified as L4, L5 or L6 and provides optional control wiring
configurations for a drive.
Parameter
Parameters are programmable drive functions that define various
operating functions or status displays of a drive. Refer to Bulletin
1336 FORCE Adjustable Frequency AC Drive User Manual for
Parameter details.
Press
Press a button on the Human Interface Module to change Parameter
settings and drive functions.

Preface P–9
Publication 1336 FORCE-6.14 – August, 1999
True
True refers to a logical true state. For instance, a Control Interface
signal on TB3 is true when: L4 contact input is closed, L5 input
terminal registers 24V, or L6 input terminal registers 115V AC.
The following lists other Allen-Bradley publications that apply to the
1336 FORCE Adjustable Frequency AC Drives:
•Product Data Drive Tools Software (9303-2.0)
•Bulletin 1201 Graphic Programming Terminal User Manual
(1201-5.0)
•Product Pricing Bulletin (1336 FORCE-3.0)
•1336 FORCE Field Oriented Control User Manual (1336
FORCE-5.12)
•1336 FORCE PLC Communications Adapter User Manual
(1336 FORCE-5.13)
•Renewal Parts List (1336 FORCE-6.0)
•Options Manuals/Instructions
Related Publications

PrefaceP–10
Publication 1336 FORCE-6.14 – August, 1999
This Page Intentionally Left Blank

Chapter 1
Publication 1336 FORCE-6.14 – August, 1999
Control Logic Wiring and Adapters
This chapter introduces you to terminal block locations and wiring,
and adapter locations and functions.
This chapter illustrates and describes Standard Adapter Board:
•Control Logic Interface Options L4, L5, and L6, including
terminal block TB3
•TB3 input mode selections and functions
•TB3, TB5, TB6, TB7 terminal designations
This chapter illustrates and describes the following terminal
designations for the PLC Comm Adapter Board:
•TB20
•TB21
Important: All printed circuit boards, except the Main Control
Board assembly, are referenced to negative ground
(–bus).
!
ATTENTION: Some printed circuit boards and drive
components may contain hazardous voltage levels.
Remove power before you disconnect or reconnect
wires, and before you remove or replace fuses and
circuit boards. Verify bus voltage by measuring the
voltage between +DC and –DC on Terminal Block
TB1. Do not attempt to service the drive until the bus
voltage has discharged to zero volts.
!
ATTENTION: This assembly contains parts and
sub-assemblies that are sensitive to electrostatic
discharge. Static control precautions are required when
servicing this assembly. Component damage may result
if you ignore electrostatic discharge control procedures.
If you are not familiar with static control procedures,
reference Allen-Bradley Publication 8000–4.5.2,
Guarding Against Electrostatic Discharge, or any other
applicable ESD protection handbook.
Chapter Objectives
Chapter Overview

1–2 Control Logic Wiring and Adapters
Publication 1336 FORCE-6.14 – August, 1999
Figure 1.1
Standard Adapter Terminal Block Locations
TB1 Power
Terminal Block
AB0564A
JOG
ESC SEL
Main Control
Board
Standard
Adapter Board
TB10 Encoder
TB11
TB5, TB6, TB7
Control and
Signal Wiring
TB3 Control
L–Option Board
Control Interface
L-Option Board
Figure 1.2
PLC Comm Adapter Terminal Block Locations
Communication
Channels
TB1 Power
Terminal Block
AB0565B
Main Control
Board
PLC Comm
Board
TB10 Encoder
TB11
TB20, TB21
Control and
Signal Wiring