Allen-Bradley Kinetix 5700 User manual

Installation Instructions
Kinetix 5700 DC-bus Power Supply
Catalog Numbers 2198-P031, 2198-P070, 2198-P141, 2198-P208
About the DC-bus Power Supply
The Kinetix® 5700 DC-bus (converter) power supply with 400V-class three-phase AC input
provides continuous output power and current to servo drives for applications with requirements
in the range of 7…46 kW and 10.5…69.2 A, respectively.
See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for detailed
information on wiring, applying power, troubleshooting, and integration with ControlLogix®
EtherNet/IP communication modules or CompactLogix™ 5370 controllers.
Topic Page
About the DC-bus Power Supply 1
Important User Information 2
Catalog Number Explanation 3
Before You Begin 3
Remove the Grounding Screw in Select Power Configurations 3
Install the DC-bus Power Supply 5
Drilling Hole Patterns 6
Connector Data 9
Wiring Requirements 12
Circuit Breaker/Fuse Specifications 14
Specifications 15
Additional Resources 15

2Kinetix 5700 DC-bus Power Supplies
Rockwell Automation Publication 2198-IN009B-EN-P - June 2015
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and operation of
this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with
installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be
carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or
application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual
use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death,
property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the
consequence.
IMPORTANT
Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
surfaces may reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert
people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective
Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective
Equipment (PPE).

Kinetix 5700 DC-bus Power Supplies 3
Rockwell Automation Publication 2198-IN009B-EN-P - June 2015
Catalog Number Explanation
This publication applies to the following Kinetix 5700 DC-bus power supplies.
DC-bus Power Supply Catalog Numbers
Before You Begin
Remove all packing material, wedges, and braces from within and around the components. After
unpacking, check the item nameplate catalog number against the purchase order.
Parts List
The DC-bus power supplies ship with the following:
•DC-bus end caps
•Wiring plug connector set for mains input power (IPD), 24V control input power (CP),
digital inputs (IOD), shunt power (RC), and contactor enable (CED)
•Wiring plug connector for shunt power (RC) connections installed on the drive
•These installation instructions, publication 2198-IN009
Remove the Grounding Screw in Select Power Configurations
Remove the grounding screw when using ungrounded, corner-grounded, and
impedance-grounded power configurations.
DC-bus Power Supply
Cat. No.
Module
Width
mm
Input Voltage
Continuous
Output Power
kW
Continuous
Output Current
ADC rms
2198-P031
55
324…528V rms,
three-phase
710.5
2198-P070 17 25.5
2198-P141
85
31 46.9
2198-P208 46 69.2
TIP
Replacement connector sets are also available. See the Kinetix Servo Drives Specifications
Technical Data, publication GMC-TD003, for more information.
IMPORTANT
If you have grounded-wye power distribution, you do not need to remove the screw. Go to
Install the DC-bus Power Supply on page 5.
EMC performance can be affected if you remove the grounding screw.

4Kinetix 5700 DC-bus Power Supplies
Rockwell Automation Publication 2198-IN009B-EN-P - June 2015
We recommend that you remove the grounding screw when the drive module is removed from
the panel and placed on its side on a solid surface equipped as a grounded static-safe workstation.
To access the grounding screw, open the small plastic door on the right side of the module.
Remove the Grounding Screw
ATTENTION: When you remove the grounding screw, the risk of equipment damage exists
because the unit no longer maintains line-to-neutral voltage protection.
ATTENTION: To avoid personal injury, the grounding-screw access door must be kept closed when
power is applied. If power was present, and then removed, wait at least 5 minutes for the DC-bus
voltage to dissipate, and verify that no DC-bus voltage exists before accessing the grounding screw.
ATTENTION: Risk of equipment damage exists. The drive-module ground configuration must be
accurately determined. Leave the grounding screw installed for grounded power configurations
(default). Remove the screw for ungrounded, corner-grounded, and impedance-grounded power.
Grounding screw installed
for grounded power configuration
(screw installed is default setting).
Remove screw for ungrounded, corner-grounded, and
impedance-grounded power configurations.
Grounding Screw
Access Door
DC-bus Power Supply
(side view) Grounding Screw

Kinetix 5700 DC-bus Power Supplies 5
Rockwell Automation Publication 2198-IN009B-EN-P - June 2015
Grounding Screw Configurations
Install the DC-bus Power Supply
These procedures assume that you have prepared your panel and understand how to bond your
system. For installation instructions regarding equipment and accessories not included here, refer
to the instructions that came with those products.
Mount the DC-bus Power Supply
Observe these clearance requirements when mounting the DC-bus power supply:
•Additional clearance is required for cables and wires or the shared-bus connection
system connected to the top of the drive module.
•Additional clearance is required if other devices are installed above and/or below the
drive and have clearance requirements of their own.
•Additional clearance left and right of the drive module is required when mounted
adjacent to noise sensitive equipment or clean wire ways.
•The recommended minimum cabinet depth is 300 mm (11.81 in.).
Ground Configuration (1)
(1) Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for example configurations.
Grounding Screw Configuration Benefits of Configuration
Grounded (wye) Installed
(default setting)
•UL and EMC compliance
•Reduced electrical noise
•Most stable operation
•Reduced voltage stress on components and
motor bearings
•AC-fed ungrounded
•Corner grounded
•Impedance grounded
Removed
•Helps avoid severe equipment damage when
ground fault occurs
•Reduced leakage current
SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and wiring of the
Kinetix 5700 drive prior to applying power. Once power is applied, connector terminals can have
voltage present even when not in use.
ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling,
tapping, and welding with the system removed from the enclosure. Because the system is of the
open type construction, be careful to keep any metal debris from falling into it. Metal debris or
other foreign matter can become lodged in the circuitry and result in damage to components.

6Kinetix 5700 DC-bus Power Supplies
Rockwell Automation Publication 2198-IN009B-EN-P - June 2015
Minimum Clearance Requirements
The Kinetix 5700 drive system must be spaced by aligning the zero-stack tab and cutout. For
mounting, sizing, and configuring shared-bus configurations, refer to the Kinetix 5700 Servo
Drives User Manual, publication 2198-UM002.
Mount the Kinetix 5700 drive module to the cabinet subpanel with M5 (#10-32) steel bolts
torqued to 4.0 N•m (35.4 lb•in), max.
Drilling Hole Patterns
This section provides hole patterns for Kinetix 5700 drive modules that are mounted in
zero-stack (shared-bus) configurations:
•The DC-bus power supply is always mounted in the far left position.
•Inverter modules with a higher power rating are always mounted to the left of any
inverter module with a lower power rating.
IMPORTANT
Mount the drive module in an upright position as shown. Do not mount the drive module on
its side.
MOD
NET
2
1
1
4
I/O
Clearance right of the
drive is not required.
Clearance left of the
drive is not required.
Kinetix 5700 DC-bus
Power Supply
100 mm (3.94 in.) clearance below
drive for airflow and installation.
40 mm (1.57 in.) clearance above
drive for airflow and installation.
Refer to Product Dimensions on page 8
for DC-bus power supply dimensions.
MOD
NET
MOD
NET
MOD
NET
Zero-stack Tab and
Cutout Aligned
Shared-bus connection system is
not shown for clarity.

Kinetix 5700 DC-bus Power Supplies 7
Rockwell Automation Publication 2198-IN009B-EN-P - June 2015
Calculate the left-to-right hole pattern for any Kinetix 5700 drive module configuration by
following these steps.
1. The first hole location is zero.
2. The second hole location is module width minus 55 mm.
3. The next hole location is 55 mm.
4. Repeat step 2 and step 3 for the remaining holes.
Kinetix 5700 Mounting Hole Patterns
Also available to assist you with mounting holes is the Kinetix 5700 System Mounting Toolkit,
catalog number 2198-K5700-MOUNTKIT.
27.5 (1.08)
Dimensions are in mm (in.)
Module Top
176 (6.93)
Lower Mounting Hole
345 (13.58)
Lower Mounting Hole
420 (16.54)
Lower Mounting Hole
465 (18.31)
Lower Mounting Hole
Ø 6.0 (0.24)
Typical
Ø 6.0 (0.24) Typical
00.0 (0.00)
Upper Mounting Holes
32.0 (1.26)
Module Top, reference
45.0 (1.77) See Mounting Hole Pattern Calculations
30.0 (1.18) See Mounting Hole Pattern Calculations
100 mm Wide
Module
85 mm Wide
Module
55 mm Wide
Module
55 mm Wide
Module
Applies to only 2198-S160-ERS3
Single-axis Inverter
Applies to 2198-Pxxx Power Supplies,
2198-S086-ERS3 and 2198-S130-ERS3 Inverters,
and 2198-Dxxx-ERS3 Inverters
Applies to 2198-Pxxx Power Supplies,
2198-Dxxx-ERS3 Inverters, and
2198-CAPMOD-2240 Capacitor Module
First Mounting Hole
(typical) Upper and Lower
Mounting Hole
(all drive modules)
Applies to only
2198-CAPMOD-DCBUS-IN
Extension Module

8Kinetix 5700 DC-bus Power Supplies
Rockwell Automation Publication 2198-IN009B-EN-P - June 2015
Product Dimensions
Refer to the Kinetix Servo Drives Technical Data, publication GMC-RM003, for product
dimensions of all Kinetix 5700 drive modules.
DC-bus Power Supply
Cat. No.
A
mm (in.)
B
mm (in.)
C
mm (in.)
D
mm (in.)
2198-P031
55 (2.17) 300 (11.8) 358 (14.1)
252 (9.9)
2198-P070
2198-P141
85 (3.35) 375 (14.8) 433 (17.0)
2198-P208
B
MOD
NET
2
1
1
4
I/O
C
AD
12.0
(0.47)
Dimensions are in mm (in.)
2198-P031
DC-bus Power Supply is Shown

Kinetix 5700 DC-bus Power Supplies 9
Rockwell Automation Publication 2198-IN009B-EN-P - June 2015
Connector Data
Use this illustration to identify the DC-bus power supply features and indicators.
DC-bus Power Supply Features and Indicators (2198-P031 power supply is shown)
Item Description Item Description Item Description
1 Digital inputs (IOD) connector 7 LCD display 13 Shunt resistor (RC) connector
2 Ethernet (PORT1) RJ45 connector 8 Navigation push buttons 14 DC bus (DC) connector
3 Ethernet (PORT2) RJ45 connector 9 Link speed status indicators 15 24V control input power (CP) connector
4 Zero-stack mounting tab/cutout 10 Link/Activity status indicators 16 AC Input power (IPD) connector
5 Module status indicator 11 Contactor enable (CED) connector 17 Cooling fan
6 Network status indicator 12 Ground lug
5
210
3
7
6
9
44
11
15
14
8
12
1
13
2
1
1
4
I/O
DC+
SH
DC+
DC–
24V–
24V+
L3 L2 L1
16
17
MOD–
NET–
5700
DC-bus Power Supply
(top view)
DC-bus Power Supply
(bottom view)
DC-bus Power Supply
(front view)

10 Kinetix 5700 DC-bus Power Supplies
Rockwell Automation Publication 2198-IN009B-EN-P - June 2015
DC-bus Power Supply Connectors
Mains Input Power (IPD) Connector Pinout
Shunt Power (RC) Connector Pinout
Contactor Enable (CED) Connector Pinout
The contactor-enable circuitry includes a relay-driven contact within the 2198-Pxxx DC-bus
power supply. The relay protects the Kinetix 5700 drive system in the event of overloads or other
fault conditions.
An AC three-phase mains contactor must be wired in series between the branch circuit
protection and the DC-bus power supply. In addition, the AC three-phase contactor control
string must be wired in series with the contactor-enable relay at the contactor enable (CED)
connector. Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for
wiring examples.
Designator Description Connector
IPD AC mains input power 4-position plug, terminal screws
DC DC common bus power DC-bus links and end caps
CP 24V control input power 2-position plug, terminal screws
RC Shunt power 2-position plug, terminal screws
IOD Digital inputs 4-position plug, spring terminals
CED Contactor enable 2-position plug, terminal screws
PORT1, PORT2 Ethernet communication ports RJ45 Ethernet
IPD Pin Description Signal
Chassis ground
L3
Three-phase input power
L3
L2 L2
L1 L1
RC Pin Description Signal
1
Shunt connections
SH
2DC+
CED Pin Description Signal
EN–
Contactor-enable connections
CONT EN–
EN+ CONT EN+
L3 L2 L1
1
2
EN–
EN+

Kinetix 5700 DC-bus Power Supplies 11
Rockwell Automation Publication 2198-IN009B-EN-P - June 2015
Control Input Power (CP) Connector Pinout
Digital Inputs (IOD) Connector Pinout
Ethernet Communication PORT1 and PORT2 Pinout
ATTENTION: Wiring the contactor-enable relay is required. To avoid personal injury or damage to
the Kinetix 5700 drive system, wire the contactor-enable relay into your control string so that:
•three-phase power is removed and the DC-bus power supply is protected under various fault
conditions.
•three-phase power is never applied to the Kinetix 5700 drive system before control power is
applied.
CP Pin Description Signal
224Vcommon 24V-
1 24V power supply, customer-supplied 24V+
IOD Pin Description Signal
1 Digital input #1 IN1
2 I/O common for customer-supplied 24V supply. COM
3 Digital input #2 IN2
4 I/O cable shield termination point. SHLD
Port Pin Description Signal
1 Transmit port (+) data terminal + TX
2 Transmit port (-) data terminal - TX
3 Receive port (+) data terminal + RX
4– –
5– –
6 Receive port (-) data terminal - RX
7– –
8– –
2
1
Pin 1
1
8
Standard RJ45

12 Kinetix 5700 DC-bus Power Supplies
Rockwell Automation Publication 2198-IN009B-EN-P - June 2015
Wiring Requirements
Wire must be copper with 75 C (167 F) minimum rating. Phasing of mains AC power is
arbitrary and earth ground connection is required for safe and proper operation.
DC-bus Power Supply Wiring Requirements
IMPORTANT
The National Electrical Code and local electrical codes take precedence over the values and
methods provided.
DC-bus Power Supply
Cat. No. Description
Connects to Terminals Wire Size
mm 2(AWG)
Strip
Length
mm (in.)
Torque
Value
N•m (lb•in)
Pin Signal
2198-P031
2198-P070
Mains input power
6…10
(10…8) 10.0 (0.39) 0.5…0.8 (4.4…7.1)
2198-P141
2198-P208
10…35
(8…2) 20.0 (0.79) 2.5…4.5 (22…40)
2198-Pxxx
PELV/SELV
24V power
(connector plug)
CP-1
CP-2
24V+
24V–
0.5…2.5
(20…14) 7.0 (0.28) 0.22…0.25 (1.9…2.2)
DC Bus power Bus bar DC–
DC+ N/A (1)
(1) Shared DC-bus power connections are always made from drive to drive over the bus-bar connection system. These terminals do not receive discrete
wires.
N/A (1) N/A (1)
Contactor enable EN–
EN+
CONT EN–
CONT EN+
0.14…2.5
(26…12) 7.0 (0.28) 0.4…0.5 (3.5…4.4)
Shunt resistor RC-1
RC-2
SH
DC+
1.5…6
(16…10) 12.0 (0.47) 0.5…0.6 (4.5…5.3)
Digital inputs
IOD-1
IOD-2
IOD-3
IOD-4
IN1
COM
IN2
COM
0.14…1.5
(26…16) 10.0 (0.39) N/A (2)
(2) This connector uses spring tension to hold wires in place.
ATTENTION: To avoid personal injury and/or equipment damage, observe the following:
•Make sure that installation complies with specifications regarding wire types, conductor sizes,
branch circuit protection, and disconnect devices. The National Electrical Code (NEC) and local
codes outline provisions for safely installing electrical equipment.
•Use motor power connectors only for connection purposes. Do not use them to turn the unit on
and off.
•Ground shielded power cables to prevent potentially high voltages on the shield.
L3
L2
L1
L3
L2
L1

Kinetix 5700 DC-bus Power Supplies 13
Rockwell Automation Publication 2198-IN009B-EN-P - June 2015
Ground Your DC-bus Power Supply to the Subpanel
Ground Kinetix 5700 drives and Bulletin 2198 capacitor modules to a bonded-cabinet ground
bus with a braided ground strap. Keep the braided ground strap as short as possible for optimum
bonding.
Connect the Braided Ground Strap
Item Description
1 Ground screw (green) 2.0 N•m (17.5 lb•in), max
2 Braided ground strap (customer supplied)
3 Ground grid or power distribution ground
4 Bonded-cabinet ground bus (customer supplied)
MBRK
+
-
Braided Ground Straps
12 mm (0.5 in.) by 0.8 mm (0.03 in.)
Keep straps as short as possible.
4
3
2
1
DC-bus Power Supply
(typical example)
Kinetix 5700 Servo Drives
(typical system)

14 Kinetix 5700 DC-bus Power Supplies
Rockwell Automation Publication 2198-IN009B-EN-P - June 2015
Circuit Breaker/Fuse Specifications The Kinetix 5700 power supplies use internal solid-state motor short-circuit protection and, when protected by suitable branch circuit protection, are rated for use on a circuit that can deliver up to 200,000 A (fuses) and 65,000 A (circuit breakers). While circuit breakers offer some convenience, there are limitations for their use. Circuit breakers do not handle high-current inrush as well as fuses. Make sure that the selected components are properly coordinated and meet acceptable codes, which includes requirements for branch circuit protection. Evaluation of the short-circuit available current is critical and must be kept below the short-circuit current rating of the circuit breaker. IEC (non-UL) Applications (380…415V, 50 Hz) UL Applications (440…480V, 60 Hz)
DC-bus Power Supply Cat. No.
Input Requirements DIN gG Fuses, 100 kA
Amps, max
Miniature CB, 15 kA Cat. No.
Motor Protection CB, 65 kA Cat. No.
Molded Case CB, 65 kA Cat. No.
Voltage Phases
2198-P031
324…528V AC Three
16 1489-M3D250 140M-D8E-C25 140G-G6C3-C25
2198-P070 40 1492-SPM3D400 140M-F8E-C45 140G-G6C3-C50 2198-P141 75 1492-SPM3D630 140-CMN-6300 140G-G6C3-C90 2198-P208 110 – 140-CMN-9000 140G-G6C3-D12 DC-bus Power Supply Cat. No.
Input Requirements UL Fuses,
200 kA, 600V, Class J Amps, max
Voltage Phases
2198-P031
324…528V AC Three
LPJ-15SP
2198-P070 LPJ-40SP 2198-P141 LPJ-70SP 2198-P208 LPJ-100SP

Kinetix 5700 DC-bus Power Supplies 15
Rockwell Automation Publication 2198-IN009B-EN-P - June 2015
Specifications
Additional Resources
These documents contain additional information concerning related products from Rockwell
Automation.
You can view or download publications at http://www.rockwellautomation.com/literature. To
order paper copies of technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.
Attribute 2198-P031 2198-P070 2198-P141 2198-P208
Surrounding air temperature
Operating
Storage
0…50 °C (32…122 °F)
-40…70 °C (-40…158 °F)
Weight, kg (lb) approx 4.33 (9.55) 4.42 (9.74) 6.91 (15.2) 7.04 (15.5)
Short-circuit current rating 200,000 A rms symmetrical
Branch-circuit short-circuit
protection
Integral solid-state short circuit protection does not provide branch circuit protection. Branch
circuit protection must be provided in accordance with the Nation al Electric Code (NEC) and any
additional local codes.
Leakage
current
•Kinetix 5700 drives produce leakage current in the protective-earthing conductor that exceeds 3.5 mA AC
and/or 10 mA DC. The minimum size of the protective-earthing (grounding) conductor used in the application
must comply with local safety regulations for high-protective-earthing conductor current equipment.
•Kinetix 5700 drives produce DC current in the protective-earthing conductor and can reduce the ability of a
residual current device (RCD) or residual current monitor (RCM) of type A or AC to provide protection for the
drive module and other equipment in the installation.
Resource Description
Kinetix 5700 Servo Drives User Manual, publication 2198-UM002 Information on installing, configuring, starting, and
troubleshooting your Kinetix 5700 servo drive system.
Kinetix 5000 AC Line Filter Installation Instructions,
publication 2198-IN003
Information on installing and wiring the Kinetix 5500 and
Kinetix 5700 AC line filters.
Kinetix 5700 Passive Shunt Modules Installation Instructions,
publication 2198-IN011
Information on installing and wiring Kinetix 5700 external
shunt modules.
Kinetix Servo Drives Specifications Technical Data,
publication GMC-TD003
Provides product specifications for the Kinetix Integrated
Motion over EtherNet/IP network, Integrated Motion over
sercos interface, EtherNet/IP networking, and component
servo drive families.
Kinetix Motion Accessories Specifications Technical Data,
publication GMC-TD004
Provides product specifications for Bulletin 2090 motor and
interface cables, low-profile connector kits, drive power
components, and other servo drive accessory items.
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1
Provides general guidelines for installing a Rockwell
Automation® industrial system.
Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other
certification details.

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In addition, we offer multiple support programs for installation, configuration, and troubleshooting. For more information, contact
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Installation Assistance
If you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual.
You can also contact a special Customer Support number for initial help in getting your product up and running.
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Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing
facility. However, if your product is not functioning and needs to be returned, follow these procedures.
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