Allen-Bradley Kinetix 5700 Series User manual

Installation Instructions
Original Instructions
Kinetix 5700 Regenerative Bus Supply
Catalog Numbers 2198-RP088, 2198-RP200, 2198-RP263, 2198-RP312
About the Regenerative Bus Supply
The Kinetix® 5700 regenerative bus supply with 400V-class three-phase AC input provides
continuous output power and current to servo drives for applications with requirements in the
range of 24…140 kW and 35…207 A, respectively.
See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for detailed
information on wiring, applying power, troubleshooting, and integration with
ControlLogix® 5580 controllers with EtherNet/IP communication modules or
CompactLogix™ 5380 controllers with embedded EtherNet/IP network connections.
Topic Page
About the Regenerative Bus Supply 1
Catalog Number Explanation 2
Before You Begin 2
Unpack and Inspect the Module 3
Lifting Instructions 3
Ground Jumper Settings 6
Install the Regenerative Bus Supply 7
Mounting Hole Patterns 8
Connector Data 11
Wiring Requirements 14
Circuit Breaker/Fuse Specifications 16
Specifications 18
Additional Resources 19

2Rockwell Automation Publication 2198-IN014A-EN-P - August 2018
Kinetix 5700 Regenerative Bus Supply
Catalog Number Explanation
This publication applies to the following Kinetix 5700 regenerative bus supplies.
Regenerative Bus Supply Catalog Numbers
Before You Begin
Prepare all equipment and hardware that is used to lift the regenerative bus supply before you
unpack and lift the module out of the shipping container.
Parts List
The Kinetix 5700 regenerative bus supplies include the following accessory items:
•DC-busendcaps
• Wiring plug connector set for mains input power (IPD), 24V control input power (CP),
digital inputs (IOD), shunt power (RC), and contactor enable (CED)
• Wiring plug connector for shunt power (RC) connections installed on the module
• These installation instructions, publication 2198-IN014
Regenerative Bus Supply
Cat. No.
Module
Width
mm
Input Voltage (1)
(1) Applies when DC-bus voltage regulation is enabled. If DC-bus voltage regulation is not enabled, then the input voltage range is 324….528V AC.
For more information on these two modes of operation, see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.
Continuous
Output Power
kW
Continuous
Output Current
ADC rms
2198-RP088 165
324…506V AC rms,
three-phase
24 35
2198-RP200 275 67 100
2198-RP263
440
119 176
2198-RP312 140 207
TIP Replacement connector sets (catalog numbers 2198-KITCON-RP088, 2198-KITCON-RP200, and
2198-KITCON-RP312) are also available. See the Kinetix Servo Drives Specifications Technical Data,
publication KNX-TD003, for more information.

Rockwell Automation Publication 2198-IN014A-EN-P - August 2018 3
Kinetix 5700 Regenerative Bus Supply
Unpack and Inspect the Module
Upon delivery, follow these steps to unpack, and inspect the module.
1. Inspect the shipping container for any damage that occurred during transit.
2. Remove the cover of the shipping container.
3. Remove the protective packing materials.
4. Inspect the module for any damage.
5. If damage to the module exists, contact the carrier that delivered the shipment and your
Rockwell Automation sales representative to schedule an inspection.
6. Retain all product packaging for review by the carrier.
7. Remove the fasteners that secure the module to the pallet, if applicable.
8. After unpacking, check the item nameplate catalog number against the purchase order.
Lifting Instructions
A hoist, straps, and J-hooks with a lockable clasp capable of supporting the maximum module
weight are recommended. See Specifications on page 18 for weight specifications.
These lifting instructions apply to catalog numbers 2198-RP200, 2198-RP263, and
2198-RP312.
Read the Lifting Precautions
Read these precautions before attempting to lift the regenerative bus supply.
IMPORTANT Delivery of equipment from Rockwell Automation to the carrier is considered delivery to the
buyer. The carrier becomes liable for any damage that occurs during transit. It is the
responsibility of the buyer to notify the proper party if damage is found. The buyer can forfeit
any right to recovery for loss or damages by failing to comply with these steps.
ATTENTION: All equipment and hardware that is used to lift the module must be properly sized
and rated to lift and hold the weight of the module safely. To guard against possible personal
injury or equipment damage:
• Inspect all hardware for proper attachment before a module is lifted.
• Do not let any part of the module or lift equipment to contact electrically charged conductors
or components.
• Do not subject the module to high rates of acceleration or deceleration during a lift or
transportation.
• Do not allow personnel or their limbs directly beneath the module during a lift.

4Rockwell Automation Publication 2198-IN014A-EN-P - August 2018
Kinetix 5700 Regenerative Bus Supply
Lift the Module
Follow theses steps to lift the regenerative bus supply.
1. Insert and secure the appropriate hardware in the designated lift points (as identified in
the illustrations).
ATTENTION: To guard against equipment damage, verify that the hardware is securely
connected to the correct lift points on the module as shown.
Use all three attachment points to lift.
175
(6.89)
Ø16
(0.63)
<45°
225
(8.86)
> 113
(4.45)
Dimensions are in millimeters and (inches).
Catalog Number 2198-RP200

Rockwell Automation Publication 2198-IN014A-EN-P - August 2018 5
Kinetix 5700 Regenerative Bus Supply
2. Slowly lift the module to an upright position and carefully transport the module to the
installation location.
IMPORTANT When approaching the full upright (vertical) position, the weight can shift and
cause the module to swing unexpectedly. Control the movement of the module as
it is lifted from the shipping container.
Catalog Numbers 2198-RP263 and 2198-RP312
233
(9.17)
<45°
> 117
(4.60)
233
(9.17)
Ø16
(0.63)
Dimensions are in millimeters and (inches).

6Rockwell Automation Publication 2198-IN014A-EN-P - August 2018
Kinetix 5700 Regenerative Bus Supply
Ground Jumper Settings
The regenerative bus supply includes a ground jumper that is installed at the factory. Keep the
ground jumper installed when input power has a grounded-wye configuration. Remove the
ground jumper when using impedance-grounded power configurations. Refer to the
Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for configuration diagrams.
The ground-jumper access door is located on the front of the regenerative bus supply. To access
the ground jumper, insert a small screw driver or probe into the door release slot and push the
door up behind the cover.
Remove the Ground Jumper
IMPORTANT If you have grounded-wye power distribution in your facility, do not remove the ground
jumper from the regenerative bus supply. For all other power distribution configurations,
refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, to determine
the ground jumper setting.
ATTENTION: Risk of equipment damage exists. The input-power ground configuration must be
accurately determined. When the ground jumper is installed with impedance-grounded power
distribution or when the ground jumper is not installed with grounded-wye power distribution,
damage to equipment can result.
ATTENTION: Risk of equipment damage exists. If you are using the 2198-RPxxx regenerative bus
supply, always remove the ground jumper in 2198-Dxxx-ERSxand 2198-Sxxx-ERSxinverters.
ATTENTION: To avoid personal injury, the ground jumper access door must be kept closed when
power is applied. If power was present and then removed, wait at least 5 minutes for the DC-bus
voltage to dissipate, and verify that no DC-bus voltage exists before accessing the ground jumper.
Ground Jumper Access Door
(behind cover)
Ground Jumper
Ground jumper installed
for grounded WYE power configuration
(jumper installed is default setting).
Remove jumper for impedance-grounded
power configurations.
TIP
Hold the jumper with
needle-nosed pliers and
loosen captive screws.
Door Release Slot

Rockwell Automation Publication 2198-IN014A-EN-P - August 2018 7
Kinetix 5700 Regenerative Bus Supply
Ground Jumper Setting for Regenerative Bus Supply
Install the Regenerative Bus Supply
These procedures assume that you have prepared your panel and understand how to bond your
system. For installation instructions regarding equipment and accessories not included here, refer
to the instructions that came with those products.
Mount the Regenerative Bus Supply
Observe these clearance requirements when mounting the regenerative bus supply:
• Additional clearance is required for cables and wires or the shared-bus connection
system connected to the top of the module.
• Additional clearance is required if other devices are installed above and/or below the
module and have clearance requirements of their own.
• Additional clearance left and right of the module is required when mounted adjacent
to noise sensitive equipment or clean wire ways.
• The recommended minimum cabinet depth is 300 mm (11.81 in.).
Ground Configuration (1)
(1) Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for configuration diagrams.
Regenerative Bus Supply
Ground Jumper Setting
Grounded (wye) Ground jumper installed
(default setting)
Impedance grounded Remove ground jumper
SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and wiring of the
Kinetix 5700 drive system prior to applying power. Once power is applied, connector terminals can
have voltage present even when not in use.
ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling,
tapping, and welding with the system removed from the enclosure. Because the system is of the
open type construction, be careful to keep any metal debris from falling into it. Metal debris or
other foreign matter can become lodged in the circuitry and result in damage to components.

8Rockwell Automation Publication 2198-IN014A-EN-P - August 2018
Kinetix 5700 Regenerative Bus Supply
Minimum Clearance Requirements
The Kinetix 5700 drive system must be spaced by aligning the zero-stack tab and cutout. To
mount, size, and configure shared-bus configurations, refer to the Kinetix 5700 Servo Drives
User Manual, publication 2198-UM002.
Mount the Kinetix 5700 regenerative bus supply to the cabinet subpanel with M5 (#10-32) steel
bolts torqued to 4.0 N•m (35.4 lb•in), max.
Mounting Hole Patterns
This section provides mounting hole patterns for Kinetix 5700 regenerative bus supplies that are
mounted in zero-stack (shared-bus) configurations. The regenerative bus supply can be mounted
on the far right, far left, or anywhere in between. However, the far left position is preferred to
accommodate the 24V shared bus.
IMPORTANT Mount the regenerative bus supply in an upright position as shown. Do not mount the unit on
its side.
MOD
NET
2
1
1
I/O
6
510
OK+
OK–
EN–
EN+
Clearance right of the
module is not required.
Clearance left of the
module is not required.
Kinetix 5700
Regenerative Bus Supply
Clearance Below
For Airflow and Installation
Clearance Above
For Airflow and Installation
Refer to Product Dimensions on page 10
for regenerative bus supply dimensions.
Bus Supply
Cat. No.
Clearance
Above
mm (in.)
Clearance
Below
mm (in.)
2198-RP088
40 (1.57)
100 (3.94)
2198-RP200 150 (5.91)
2198-RP263
80 (3.15) 200 (7.87)
2198-RP312
MOD
NET
MOD
NET
MOD
NET
Zero-stack Tab and
Cutout Aligned
Shared-busconnection
system is not shown
for clarity.

Rockwell Automation Publication 2198-IN014A-EN-P - August 2018 9
Kinetix 5700 Regenerative Bus Supply
Mounting holes for the Kinetix 5700 regenerative bus supply modules are based on 55 mm
spacing, however, only the holes specified for each module are required.
Regenerative Bus Supply Mounting Hole Patterns
Also available to assist you with mounting holes is the Kinetix 5700 System Mounting Toolkit,
catalog number 2198-K5700-MOUNTKIT.
176 (6.93)
Lower Mounting Hole
345 (13.58)
Lower Mounting Hole
420 (16.54)
Lower Mounting Hole
465 (18.31)
Lower Mounting Hole
27.5 55.0
40.0
55.0 110 55.0 110 110 165
110 110
0.00
IMPORTANT Hole spacing is measured in millimeters and not converted to inches to avoid errors due to rounding.
32.0 Upper Mounting Holes
300 Module Height 312 Ground Stud 318
420 Module Height 432 Ground Stud 438
312 Lower
Mounting Hole
432 Lower
Mounting Hole
2198-RP312 2198-RP263
Regenerative Bus Supply
(440 mm module width)
2198-RP200
Regenerative Bus Supply
(275 mm module width)
2198-S263-ERSx 2198-S312-ERSx
Single-axis Inverter
(220 mm module width)
2198-RP088
Regenerative
Bus Supply
(165 mm
module width)

10 Rockwell Automation Publication 2198-IN014A-EN-P - August 2018
Kinetix 5700 Regenerative Bus Supply
Product Dimensions
Refer to the Kinetix Servo Drives Technical Data, publication KNX-TD003, for product
dimensions of all Kinetix 5700 drive modules.
Regenerative Bus Supply
Cat. No.
A
mm (in.)
B
mm (in.)
C
mm (in.)
D
mm (in.)
E (1)
mm (in.)
(1) Maximum distance between lift points.
2198-RP088 165 (6.50) 300 (11.8) 358 (14.1)
252 (9.92)
198 (7.80)
2198-RP200 275 (10.83)
420 (16.54) 478 (18.82)
225 (8.86), max
2198-RP263
440 (17.32) 233 (9.17), max
2198-RP312
B
C
AD
15.5
(0.61)
MOD
NET
2
1
1
I/O
6
510
OK+
OK–
EN–
EN+
E
Ø16
(0.63)
Dimensions are in mm (in.)
2198-RP088
Regenerative Bus Supply is Shown