Allen-Bradley 1606-XLE480EP User manual

Installation Instructions
1606-XLE480EP SER B Power Supply 1-Phase, 24V, 20A, 480W
1606-XLE480EPC SER B Power Supply 1-Phase, 24V, 20A, 480W Conformal Coated
PU-426.015.38-xxC
EN
Before operating this device, please read this manual thoroughly and retain this manual for future reference! This device may only be installed and put into operation by qualified personnel. If damage or
malfunction should occur during operation, immediately turn power off and send device to the factory for inspection. The device does not contain serviceable parts. The information presented in this document
is believed to be accurate and reliable and may change without notice. For any clarifications the English translation will be used.
WARNING Risk of electrical shock, fire, personal injury, or death:
Turn power off before working on the device. Protect against inadvertent re-powering. Do not touch during power-on and immediately after power-off. Hot surfaces may cause burns. Do not open, modify or
repair the device. Use caution to prevent any foreign objects from entering the housing. Do not use in wet locations or in areas where moisture or condensation can be expected.
DE
Bitte lesen Sie diese Warnungen und Hinweise sorgfältig durch, bevor Sie das Gerät in Betrieb nehmen. Bewahren Sie die Anleitung zum Nachlesen auf. Das Gerät darf nur durch fachkundiges und
qualifiziertes Personal installiert werden. Bei Funktionsstörungen oder Beschädigungen schalten Sie sofort die Versorgungsspannung ab und senden das Gerät zur Überprüfung ins Werk. Das Gerät beinhaltet
keine Servicebauteile. Die angegebenen Daten dienen allein der Produktbeschreibung und sind nicht als zugesicherte Eigenschaften im Rechtssinne aufzufassen. Im Zweifelsfall gilt der englische Text.
WARNUNG Missachtung nachfolgender Punkte kann einen elektrischen Schlag, Brände, schwere Unfälle oder Tod zur Folge haben:
Schalten Sie die Eingangsspannung vor Installations-, Wartungs- oder Änderungsarbeiten ab und sichern Sie diese gegen unbeabsichtigtes Wiedereinschalten. Gehäuse nicht während des Betriebes oder
kurz nach dem Abschalten berühren. Heiße Oberflächen können Verletzungen verursachen. Führen Sie keine Änderungen oder Reparaturversuche am Gerät durch. Gerät nicht öffnen! Verhindern Sie das
Eindringen von Fremdkörpern, wie z.B. Büroklammern und Metallteilen. Betreiben Sie das Gerät nicht in feuchter Umgebung oder in einer Umgebung, bei der mit Betauung oder Kondensation zu rechnen ist.
FR
Veuillez lire ces instructions de montage et d'entretien avant de mettre l'alimentation sous tension. Conservez ce manuel qui vous sera toujours utile. Cette alimentation ne doit être installée que par du
personnel qualifié et compétent. En cas de dommage ou dysfonctionnement, coupez immédiatement la tension d’alimentation et retournez l’appareil à l’usine pour vérification. ! L’alimentation ne contient pas
de pièces échangeables Les données indiquées dans ce document servent uniquement à donner une description du produit et n'ont aucune valeur juridique. En cas de divergences, le texte anglais fait foi.
AVERTISSEMENT Prendre en compte les points suivants, afin d'éviter toute détérioration électrique, incendie, dommage aux personnes ou mort:
Mettre l’alimentation hors tension avant toute intervention sur celle-ci et s'assurer qu'il n'y a pas risque de redémarrage. Ne pas toucher le carter pendant le fonctionnement ou directement après la mise hors
tension. Surface chaude risquant d’entraîner des blessures. Ne pas ouvrir, modifier ou réparer l'alimentation. Veiller à ce qu'aucun objet ne rentre en contact avec l'intérieur de l'alimentation (trombones, pièces
métalliques). Ne pas faire fonctionner l'appareil dans un environnement humide ou dans un environnement où il peut y avoir de la condensation.
ES
Conserve este manual como referencia para futuras consultas. La fuente de alimentación solo puede ser instalada y puesta en funcionamiento por personal cualificado. Por favor lea detenidamente este
manual antes de conectar la fuente de alimentación. Si se produce un fallo o mal funcionamiento durante la operación, desconecte inmediatamente la tensión de alimentación. En ambos casos, el equipo debe
ser inspeccionado en fábrica. La información presentada en este documento es exacta y fiable en cuanto a la descripción del producto y puede cambiar sin aviso. En casa de duda, prevalece el texto inglés.
ADVERTENCIA Riesgo de descarga eléctrica, incendio, accidente grave o muerte:
Desconectar la tensión de red antes de trabajar en la fuente de alimentación. Evite una posible reconexión involuntaria. No tocar durante el funcionamiento ni inmediatamente después del apagado. El calor
de la superficie puede causar quemaduras graves. No realizar ninguna modificación o reparación de la unidad. No abrir la unidad. Evitar la introducción en la carcasa de objetos extraños. No usar el equipo en
ambientes húmedos. No operar el equipo en ambientes donde se espere la formación de rocío o condensación.
IT
Prima di collegare il sistema di alimentazione elettrica si prega di leggere attentamente le seguenti avvertenze. Conservare le istruzioni per la consultazione futura. Il sistema di alimentazione elettrica deve
essere installato solo da personale competente e qualificato. Se durante il funzionamento si verificano anomalie o guasti, scollegare immediatamente la tensione di alimentazione. In entrambi i casi è
necessario far controllare l'apparecchio dal produttore! I dati sono indicati solo a scopo descrittivo del prodotto e non vanno considerati come caratteristiche garantite dell'apparecchio. In caso di differenze o
problemi è valido il testo inglese.
AVVERTENZA Il mancato rispetto delle seguenti norme può provocare folgorazione elettrica, incendi, gravi incidenti e perfino la morte:
Prima di eseguire interventi di installazione, di manutenzione o di modifica scollegare la tensione di rete ed adottare tutti i provvedimenti necessari per impedirne il ricollegamento non intenzionale. Non toccare
quando acceso e subito dopo lo spegnimento. La superficie calda può causare scottature. Non tentare di aprire, di modificare o di riparare l'apparecchio. Impedire la penetrazione di corpi estranei nell’appa-
recchio, ad esempio fermagli o altri oggetti metallici. Non far funzionare l'apparecchio in un ambiente umido. Non far funzionare l'apparecchio in un ambiente soggetto alla formazione di condensa o di rugiada.
PT
Recomendamos a leitura cuidadosa das seguintes advertências e observações, antes de colocar em funcionamento a fonte de alimentação. Guarde as Instruções para futura consulta, em casos de dúvida. A
fonte de alimentação deverá ser instalada apenas por profissionais da área, tecnicamente qualificados. Se por acaso, durante a utilização ocorrer algum defeito de funcionamento ou dano, desligue
imediatamente a tensão de alimentação. Em ambos os casos, será necessária uma verificação na Fábrica! Os dados mencionados têm como finalidade somente a descrição do produto, e não devem ser
interpretados como propriedades garantidas no sentido jurídico. Em caso de duvidas aplica-se o texto em inglês.
ATENÇÃO A não observância ou o incumprimento dos pontos a seguir mencionados, poderá causar uma descarga elétrica, incêndios, acidentes graves ou morte:
Antes de trabalhos de instalação, manutenção ou modificação, desligue a tensão de alimentação, protegendo-a contra uma nova ligação involuntária. Não tocar enquanto estiver em funcionamento, nem após
a desligar. A superficie poderá estar quente e provocar lesões. Não efectue nenhuma modificação ou tentativa de reparação no aparelho. Quando necessário contacte o seu distribuidor. Não abra o aparelho.
Proteger a fonte de alimentação contra a introdução inadvertida de corpos metálicos, como por ex., clipes ou outras peças de metal. Não usar o aparelho em ambientes húmidos. Não usar o aparelho em
ambientes propensos a condensações.
Product Description
The 1606-XLE480EP SER B is a DIN-rail mountable single-phase-input power supply, which provides a floating, stabilized
and galvanically separated SELV/PELV output voltage.
The 1606-XLE480EPC SER B device is the same as the 1606-XLE480EP SER B but with conformal coated pc-boards.
Intended Use
This device is designed for installation in an enclosure and is intended for commercial use, such as in industrial control,
process control, monitoring and measurement equipment or the like. Do not use this device in equipment where malfunction
may cause severe personal injury or threaten human life.
If this device is used in a manner outside of its specification, the protection provided by the device may be impaired.
Installation Instructions
Install the device in an enclosure providing protection against electrical, mechanical and fire hazards.
Install the device onto a DIN-rail according to EN 60715 with the input terminals on the bottom of the device. Other mounting
orientations require a reduction in output current.
Make sure that the wiring is correct by following all local and national codes. Use appropriate copper cables that are
designed for a minimum operating temperature of 60°C for ambient temperatures up to +45°C, 75°C for ambient
temperatures up to +60°C and 90°C for ambient temperatures up to +70°C. Ensure that all strands of a stranded wire enter
the terminal connection. Use ferrules for wires on the input terminals. Unused screw terminals should be securely tightened.
The device is designed for pollution degree 2 areas in controlled environments. No condensation or frost is allowed.
The enclosure of the device provides a degree of protection of IP20. The housing does not provide protection against spilled
liquids.
The isolation of the device is designed to withstand impulse voltages of overvoltage category III according to IEC 60664-1.
The device is designed as “Class of Protection I” equipment according to IEC 61140. Do not use without a proper PE
(Protective Earth) connection.
The device is suitable to be supplied from TN, TT or IT mains networks. The continuous voltage between the input terminals
and the PE potential must not exceed 300Vac.
The input can also be powered from a battery or a similar DC source. The continuous voltage between the supply voltage
and the PE/ground potential must not exceed 375Vdc.
A disconnecting means shall be provided for the input of the device.
The device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do not cover
ventilation grid!
Technical Data
All values are typical figures specified at 230Vac 50Hz input voltage, 24V 20A output load,
25°C ambient temperature and after a 5 minutes run-in time unless otherwise noted.
Output voltage DC 24V Nominal
Adjustment range 24 – 28Vdc Factory setting 24.1V
Output current 24.0 – 20.6A Below +45°C ambient
20.0 – 17.1A At +60°C ambient
15.0 – 13.0A At +70°C ambient
Derate linearly between +45°C and +70°C
Input voltage AC AC 100 - 240V -15%/+10%
Mains frequency 50 – 60Hz ±6%
Input current AC 4.26 / 2.23A At 120 / 230Vac
Power factor 0.99 / 0.98 At 120 / 230Vac
Input voltage DC DC 110 - 150V ±20%
Input current DC 4.64A At 110Vdc
Input inrush current 10 / 4.5A pk At 120 / 230Vac, temperature
independent
Efficiency 94.2 / 95.6% At 120 / 230Vac
Power losses 29.6 / 22.1W At 120 / 230Vac
Hold-up time 32 / 32ms At 120 / 230Vac
Temperature range -25 to +70°C
Max. wire size (litz wire) 4mm² Power terminals
Wire size AWG AWG 20-10 Power terminals
Max. wire diameter 2.8mm Power terminals
Wire stripping length 7mm / 0.28inch Power terminals
Tightening torque 1Nm / 9lb.inch Power terminals
Max. wire size (litz wire) 1.5mm² Signal terminals
Wire size AWG AWG 24-16 Signal terminals
Max. wire diameter 1.6 mm Signal terminals
Wire stripping length 7mm / 0.28inch Signal terminals
Size (wxhxd) 48x124x127mm Without DIN-rail
Weight 830g / 1.83lb

Rockwell Automation Support
For Technical Support, visit ROK.AUTO/SUPPORT.
The information in this document is believed to be accurate and reliable and may change without notice.
Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.
Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
www.rockwellautomation.com
Power, Control and Information Solution Headquarters
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: [phone], Fax. [phone]
Europe/Middle East/Africa: Rockwell Automation NV, Pegasus Park, De Kleetlaan 12a, 1831 Diegem, Belgien, Tel: [phone], Fax [phone]
Asia Pacific: Rockwell Automation,Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: [phone], Fax [phone]
Turkey: Rockwell Otomasyon Ticraet A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, Istanbul, Tel: [phone] (EEE Yönetmeliğine Uygundur)
Publication 1606-IN047A-EN-E - June 2020
DIR 10005140919 (Version 01)
Copyright © 2020 Rockwell Automation, Inc. All Rights Reserved..
The device is designed for altitudes up to 5000m (16400ft). Above 2000m (6560ft) a reduction in output current and over
voltage category is required.
Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom, 5mm left and right side. Increase
the 5mm to 15mm in case the adjacent device is a heat source. When the device is permanently loaded with less than 50%,
the 5mm can be reduced to zero.
The device is designed, tested and approved for branch circuits up to 32A (IEC) and 30A (UL) without additional protection
device. If an external fuse is utilized, do not use circuit breakers smaller than 10A B- or C-Characteristic to avoid a nuisance
tripping of the circuit breaker.
The maximum surrounding air temperature is +70°C (+158°F). The operational temperature is the same as the ambient or
surrounding air temperature and is defined 2cm below the device.
The device is designed to operate in areas between 5% and 95% relative humidity.
Installation Instructions for Hazardous Location Areas
The device is suitable for use in Class I Division 2 Groups A, B, C, D locations and for use in Group II Category 3 (Zone 2)
environments.
Classification: ATEX: EPS 17 ATEX 1 089 X, II 3G EX ec nC IIC T4 Gc / IECEx EPS 19.0103X
WARNING EXPLOSION HAZARDS!
Do not use with DC input voltages.
Do not use with AC input voltages below 90Vac.
Use only in standard vertical mounting orientation with the input terminals on bottom of the unit.
Substitution of components may impair suitability for this environment.
Do not disconnect the device or operate the voltage adjustment unless power has been switched off or the area is known to
be non-hazardous.
The equipment shall be installed in an enclosure that provides a degree of protection not less than IP54 in accordance with
EN 60079-7 or EN 60079-15.
Functional Description
The output is electronically protected against no-load, overload and short circuit and can supply any kind of loads, including
unlimited inductive and capacitive loads. If capacitors with a capacitance >1F are connected, the unit might charge the
capacitor in an intermittent mode.
Do not apply return voltages from the load to the output higher than 35V.
The output voltage can be adjusted with a small flat-blade screwdriver on the front of the unit.
The green DC-OK LED reports an output above 90% of the adjusted voltage of a running device.
The DC-OK relay monitors the output voltage and the contact is closed when the DC-OK LED is on. Contact ratings: 60Vdc
0.3A, 30Vdc 1A, 30Vac 0.5A for resistive loads.
The device is equipped with an over-temperature protection. In case of a high temperature, the output shuts down and starts
automatically again after cooling off.
At heavy overloads (when output voltage falls below 13V), the device delivers continuous output current for 2s. After this, the
output is switched off for 18s before a new start attempt is automatically performed. This cycle is repeated as long as the
overload exists.
Devices can be paralleled to increase the output power. The ambient temperature is not allowed to exceed 60°C. The output
voltage of all devices shall be adjusted to the same value (±100mV) in “Single Use” mode with the same load conditions on
all units, or the units can be left with the factory settings. After the adjustments, set the unit to “Parallel Use” mode, in order to
achieve load sharing. The “Parallel Use” mode regulates the output voltage in such a manner that the voltage at no load is
approx. 4% higher than at nominal load. Energize all units at the same time. It also might be necessary to cycle the input
power (turn-off for at least five seconds), if the output was in overload or short circuit. If more than three devices are
connected in parallel, a diode, fuse or circuit breaker with a rating of 30A or 32A is required on each output.
Same devices can be connected in series for higher output voltages. It is allowed to connect as many devices in series as
needed, providing the sum of the output voltage does not exceed 150Vdc.
In case of an internal defect, a redundant circuit limits the maximum output voltage to 32V. The output shuts down and
performs three restart attempts. If the failure continues, the output shuts down. Cycle input power to reset.
Functional Diagram
+
+
-
-
Output
Over-
Voltage
Protection
PFC
Converter
Power
Converter
Output
Filter
Output
Power
Manager
Temper-
ature
Shut-
down
Input Fuse
Input Filter
Input Rectifier
Inrush Current
Limiter
L
N
-
13
14
Output
Voltage
Regulator
Output
Voltage
Monitor
V
OUT
DC-ok
Contact
DC-ok
LED
DC-ok
Relay
Link for
Parallel
Use
Output Characteristic
Output voltage (single use)
35A
24V
Output current
12V
0V
5A 15A 20A 25A0A
Adjustment range
28V
10A
A: continuous current
B: intermitted current
30A
A
B
Temperature Range
Allowed output current at 24V
Ambient temperature
0A
-25
A: continuous
B: short term (max. 5s)
24A
+250 +45 +70°C
15A
AB
20A
+60