Alliance Laundry Systems HE-HG Seies Assembly instructions

www.comlaundry.com Part No. 53264R6
January 2002
Service
Home Laundry
Dryers
HE–HG Series and FE0080
Refer to Page 6 for Model Numbers

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© Copyright 2002, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without
the expressed written consent of the publisher.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Table of Contents
Section 1 – Safety Information
Locating an Authorized Servicer ............................4
Section 2 – Introduction
Customer Service ....................................................5
Nameplate Location ................................................5
Model Identification ................................................6
How Your Dryer Works ..........................................7
Section 3 – Troubleshooting
1. Motor Does Not Run ........................................9
2. Motor Overload Protector Cycles
Repeatedly ........................................................9
3. Motor Runs But Cylinder Does Not Turn ......10
4. Motor Does Not Stop .....................................10
5. Heating Element Does Not Heat and Burner
Does Not Ignite ..............................................11
6. Igniter Does Not Glow (Gas Supply Sufficient)
– Gas Models .................................................11
7. Burner Ignites and Goes Out Repeatedly
– Gas Models .................................................11
8. Igniter Glows But Burner Does Not Ignite
– Gas Models .................................................12
9. Heating Element or Burner Shuts Off
Prematurely ....................................................12
10. Heating Element Or Burner Repeatedly
Cycles Off On Limit Thermostat ...................13
11. Heating Element Or Burner Does Not
Shut Off ..........................................................13
12. Clothes Do Not Dry .......................................13
13. Timer Does Not Advance In
Automatic Cycle ............................................14
Section 4 – Grounding
14. Motor Mounting Bracket To Motor (Gas and
Electric Models) .............................................15
15. Motor Mounting Bracket to Blower Housing
Cover Plate (Gas and Electric Models) ..........15
16. Neutral at Terminal Block to Terminal Block
Bracket (Electric Models Only) .....................16
17. Terminal Block Bracket to Control Panel to
Dryer Top Panel (Electric Models Only) .......16
18. Power Cord to Terminal Block Bracket
(Gas Models Only) .........................................17
19. Terminal Block Bracket to Control Top Panel
(Gas Models Only) .........................................17
Section 5 – Service Procedures
20. Timer — All Models ......................................19
21. Temperature Selector Switch .........................19
22. Signal Control ................................................20
23. Light Switch ...................................................22
24. Start Switch — All Models ............................23
25. Fluorescent Tube and Tube Holders ..............23
26. Ballast ............................................................23
27. Control Panel .................................................23
28. Burner System Operation ...............................25
29. Ignition System Features ...............................26
30. Burner System Components – Gas Models ...27
31. Front Panel and Panel Seal ............................31
32. Burner Housing ..............................................31
33. Heat Shroud ...................................................32
34. Terminal Block or Power Cord. .....................32
35. Loading Door .................................................32
36. Inner and Outer Door Panels and
Door Handle ...................................................33
37. Door Striker ...................................................33
38. Door Seal .......................................................33
39. Lint Filter .......................................................33
40. Striker Catch ..................................................33
41. Door Hinge and Support Bracket ...................34
42. Hold-Down Clips and Guide Lugs ................34
43. Door Switch ...................................................35
44. Cylinder Light ................................................35
45. Cylinder Light Receptacle .............................35
46. High or Low Thermostats ..............................36
47. Limit Thermostat ...........................................37
48. Heating Element ............................................37
49. Cabinet Top ....................................................37
50. Control Hood .................................................38
51. Front Air Duct ................................................38
52. Exhaust Duct ..................................................39
53. Exhaust Fan Cover .........................................39
54. Motor and Exhaust Assembly ........................39
55. Impeller and Housing .....................................41
56. Motor .............................................................41
57. Motor Pulley and Idler Pulley Assemblies ....42
58. Front Bulkhead Assembly and
Cylinder Glides ..............................................42
59. Cylinder Belt ..................................................43
60. Cylinder Assembly ........................................43
(continued)

253264
© Copyright, Alliance Laundry Systems LLC –DO NOT COPY or TRANSMIT
61. Rear Seal ........................................................44
62. Cylinder Rollers and Roller Shaft ..................44
63. Rear Bulkhead and Heater Box ......................45
64. Heat Shield .....................................................46
65. Rear Mounting Brackets ................................46
66. Cabinet and Base ............................................47
Section 6 –Adjustments
67. Timer Knob Indicator ....................................49
68. Leveling Legs .................................................49
69. Burner Flame (Gas Models) ...........................50
Section 7 –Gas Burner Conversion Procedures
70. Conversion Kits –Glow Bar Ignition
System ............................................................51
71. Orifice Information ........................................51
72. Installation Instructions for 56412 and
56413 Gas Kits ...............................................52
Section 8 –Internal Wiring of Dryer Motor
Switch .....................................................................55
Section 9 –Wiring Diagrams ............................57
Models HG9280 and HG9260 ...............................58
Models HE9270 and HE9250 ................................59
Models HG7290 and HG7009
Through Serial No. SH965992........................60
Starting Serial No. SH965993.........................61
Models HE7230 and HE7003
Through Serial No. SH965992........................62
Starting Serial No. SH965993.........................63
Models HG6660, HG6380, HG4360
and HG4280...........................................................64
Models HE6650, HE6370, HE4503, HE4430,
HE4350, HE4330, HE4270 and HE4203
Through Serial No. SH965992........................65
Starting Serial No. SH965993.........................66
Model HG6494 ......................................................67
Models HG6490 and HG2490 ...............................68
Model HE6434.......................................................69
Models HE6430, HE2430 and HE2250.................70
Model HG6360 ......................................................71
Model HE6350.......................................................72
Model HG6009
Through Serial No. SH965837........................73
Starting Serial No. SH965838.........................74
Model HE6003
Through Serial No. SH965837........................75
Starting Serial No. SH965838.........................76
Model HG5390 ......................................................77
Model HE5330 and HE4030..................................78
Model HG5009
Through Serial No. SH965837........................79
Starting Serial No. SH965838.........................80
Models HE5003 and HE2030
Through Serial No. SH965837........................81
Starting Serial No. SH965838.........................82
Models HG4509, HG4490, HG4390 and HG4209
Through Serial No. SH965992........................83
Starting Serial No. SH965993.........................84
Models HG4109 and HG4009 ...............................85
Models HE4103 and HE4003................................86
Model HG4080 ......................................................87
Models HE4070 .....................................................88
Models HE3060 .....................................................89
Models HG3009 and HG2090 ...............................90
Models HE3003, HE2050, HE2030
and HE2003 ...........................................................91
Model HG2980 ......................................................92
Model HE2970.......................................................93
Model HG2260 ......................................................94
Model FE0080 .......................................................95

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© Copyright, Alliance Laundry Systems LLC –DO NOT COPY or TRANSMIT
Section 1
Safety Information
Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION,”
“WARNING,”and “DANGER”) followed by specific instructions. These precautions are intended for the personal
safety of the operator, user, servicer, and those maintaining the machine.
aDANGER
Danger indicates the presence of a hazard that will cause severe personal injury, death, or substantial property
damage if the danger is ignored.
aWARNING
Warning indicates the presence of a hazard that can cause severe personal injury, death, or substantial property
damage if the warning is ignored.
aCAUTION
Caution indicates the presence of a hazard that will or can cause minor personal injury or property damage if the
caution is ignored.
Additional precautionary statements (“IMPORTANT”and “NOTE”) are followed by specific instructions.
IMPORTANT
The word “IMPORTANT”is used to inform the reader of specific procedures where minor machine damage will
occur if the procedure is not followed.
NOTE
The word “NOTE”is used to communicate installation, operation, maintenance or servicing information that is
important but not hazard related.
In the interest of safety, some general precautions relating to the operation of this machine follow.
• Failure to install, maintain and/or operate this product according to the manufacturer’s
instructions may result in conditions which can produce serious injury, death and/or property
damage.
• Do not repair or replace any part of the product or attempt any servicing unless specifically
recommended or published in this Service Manual and that you understand and have the
skills to carry out.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the product is properly grounded and to reduce the risk of fire,
electric shock, serious injury or death.
W006R1
WARNING

453264
Section 1 Safety Information
© Copyright, Alliance Laundry Systems LLC –DO NOT COPY or TRANSMIT
NOTE: The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to
cover all possible conditions and situations that may occur. Common sense, caution and care must be
exercised when installing, maintaining or operating the dryer.
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do
not understand.
Locating an Authorized Servicer
Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper
service. Review all service information before beginning repairs.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is
required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized technician
and using authorized factory parts.
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the dryer(s) before servicing.
• Close gas shut-off valve to gas dryer(s) before servicing.
• Never start the dryer(s) with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
Repairs that are made to your products by unqualified persons can result in hazards due to
improper assembly or adjustments subjecting you, or the inexperienced person making such
repairs, to the risk of serious injury, electrical shock or death.
W007
WARNING
If you or an unqualified person perform service on your product, you must assume the
responsibility for any personal injury or property damage which may result. The manufacturer
will not be responsible for any injury or property damage arising from improper service and/or
service procedures.
W008
WARNING

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© Copyright, Alliance Laundry Systems LLC –DO NOT COPY or TRANSMIT
Section 2
Introduction
Customer Service
If literature or replacement parts are required, contact
the source from whom the machine was purchased or
contact Alliance Laundry Systems at [phone]
for the name and address of the nearest authorized
parts distributor.
For technical assistance, call [phone].
Nameplate Location
When calling or writing about your product, be sure to
mention model and serial numbers. Model and serial
numbers are located on nameplate(s) as shown.
NAMEPLATE

653264
Section 2 Introduction
© Copyright, Alliance Laundry Systems LLC –DO NOT COPY or TRANSMIT
Model Identification
Information in this manual is applicable to these dryers.
Electric Gas
HE9270
HE9250
HE7230
HE7003
HE6650
HE6434
HE6430
HE6370
HE6350
HE6003
HE5330
HE5003
HE4503
HE4430
HE4350
HE4330
HE4270
HE4203
HE4103
HE4070
HE4030
HE4003
HE3060
HE3003
HE2970
HE2430
HE2250
HE2050
HE2030
HE2003
FE0080
HG9280
HG9260
HG7290
HG7009
HG6660
HG6494
HG6490
HG6380
HG6360
HG6009
HG5390
HG5009
HG4509
HG4490
HG4390
HG4360
HG4280
HG4209
HG4109
HG4080
HG4009
HG3009
HG2980
HG2490
HG2260
HG2090

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Section 2 Introduction
© Copyright, Alliance Laundry Systems LLC –DO NOT COPY or TRANSMIT
How Your Dryer Works
The dryer uses heated air to dry loads of laundry. When the motor is started, the exhaust fan pulls air in
through louvers at the rear of the dryer and over the heat source (burner flame for gas and heating element
for electric). The heated air moves through the heater duct and into the cylinder, where it circulates
through the wet load. The air then passes through the lint filter, air duct, and exhaust fan, where it is
vented to the outdoors.
DRY14S
CYLINDER
EXHAUST
FAN
HEATER
DUCT
LINT
FILTER

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To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer(s) before servicing.
•Close gas shut-off valve to gas dryer(s) before servicing.
•Never start the dryer(s) with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
© Copyright, Alliance Laundry Systems LLC –DO NOT COPY or TRANSMIT
Section 3
Troubleshooting
IMPORTANT: Refer to appropriate model wiring diagram for aid in testing dryer components.
1. MOTOR DOES NOT RUN
2. MOTOR OVERLOAD PROTECTOR CYCLES REPEATEDLY
POSSIBLE CAUSE TO CORRECT
Electrical power off, fuse blown, or power cord not
plugged in. •Be sure to check both fuses on electric models.
Loading door not closed or inoperative door switch. •Close door or test switch and replace if inoperative.
Motor overload protector has cycled. •Wait two or three minutes for overload protector to reset.
Refer to Paragraph 2 if protector cycles repeatedly.
Timer improperly set. •Reset timer.
Inoperative motor switch. •Test switch and replace if inoperative.
Start circuit not completed. •Press start switch button, or test switch and replace if
inoperative.
Inoperative motor. •Test motor and replace if inoperative.
Inoperative timer. •Test timer and replace if inoperative.
Broken, loose, or incorrect wiring. •Refer to appropriate wiring diagram.
POSSIBLE CAUSE TO CORRECT
Incorrect voltage. •Refer to Installation Instructions (supplied with dryer)
for electrical requirements.
Clothes load too large •Remove part of load. A normal washer load is a normal
dryer load.
Clothes cylinder is binding •Check cylinder for binding and “out of round”condition.
Also check front and rear bulkheads for warping. Check
support rollers for binding. Check cylinder seals and
glides for wear or damage.
Inoperative motor overload protector. •Replace drive motor.

10 53264
Section 3 Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
•Disconnect electric power to the dryer(s) before servicing.
•Close gas shut-off valve to gas dryer(s) before servicing.
•Never start the dryer(s) with any guards/panels removed.
•Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001R1
WARNING
© Copyright, Alliance Laundry Systems LLC –DO NOT COPY or TRANSMIT
3. MOTOR RUNS BUT CYLINDER DOES NOT TURN
4. MOTOR DOES NOT STOP
POSSIBLE CAUSE TO CORRECT
Motor drive pulley loose. •Tighten setscrew. Refer to Figure 29.
Broken cylinder belt. •Replace belt.
Clothes cylinder is binding. •Check cylinder for binding and “out of round”condition.
•Check front and rear bulkheads for warping.
•Check cylinder rollers for binding.
•Check cylinder seals and glides for wear or damage.
Broken or disconnected idler lever spring. •Replace or reconnect spring. Refer to Figure 29.
POSSIBLE CAUSE TO CORRECT
Incorrect wiring. •Refer to appropriate wiring diagram.
Motor centrifugal switch sticky or plugged with
lint. •Remove dust or lint and spray with “Slyde”, No. 131P4, to clean and lubricate.
Inoperative door switch. •Test switch and replace if inoperative.
Inoperative timer. •Test timer and replace if inoperative.