Alliance Laundry Systems F232201R4 Troubleshooting guide

Operation/Maintenance
www.comlaundry.com
Washer-Extractor
Pocket Hardmount
Variable-Speed
WE-6 Control
Refer to Page 9 for Model Identification
MC010J
NOTA: El manual en
españolaparecedespués
del manual en inglés.
Part No. F232201R4
December 2005
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
© Copyright 2005, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
F232201 1
Table of
Contents
Safety Information.............................................................................. 3
Explanation of Safety Messages........................................................... 3
Important Safety Instructions ............................................................... 3
Safety Decals ........................................................................................ 5
Operator Safety..................................................................................... 6
Safe Operating Environment ................................................................ 6
Environmental Conditions ............................................................... 6
Machine Location ............................................................................ 7
Input and Output Services................................................................ 7
AC Inverter Drive ............................................................................ 8
Introduction......................................................................................... 9
Model Identification ............................................................................. 9
Nameplate Location.............................................................................. 9
Replacement Parts ................................................................................ 9
Customer Service.................................................................................. 9
Operation............................................................................................. 11
Machine Familiarization Guide ............................................................ 11
Theory of Operation ............................................................................. 13
Emergency Stop Button ................................................................... 14
Drain Steps....................................................................................... 14
LED Display .................................................................................... 14
Operational Keypad ......................................................................... 17
Pre-Operating Instructions.................................................................... 19
Operating Instructions .......................................................................... 19
Stop Routine ......................................................................................... 22
Basket Jog Feature (UW150 Models Only).......................................... 23
Temperature Display ............................................................................ 23
Error Recovery Routine........................................................................ 24
Maintenance ........................................................................................ 25
Daily ..................................................................................................... 25
Beginning of Day............................................................................. 25
End of Day ....................................................................................... 26
Weekly.................................................................................................. 26
Monthly................................................................................................. 27
Quarterly............................................................................................... 28
Care of Stainless Steel .......................................................................... 29
Daily Preventive Maintenance Checklist.............................................. 30
Weekly Preventive Maintenance Checklist.......................................... 31
Monthly Preventive Maintenance Checklist......................................... 32
Quarterly Preventive Maintenance Checklist....................................... 33

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2F232201
Notes

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F232201
Safety Information
Explanation of Safety Messages
Precautionary statements (“DANGER,”
“WARNING,” and “CAUTION”), followed by
specific instructions, are found in this manual and on
machine decals. These precautions are intended for the
personal safety of the operator, user, servicer, and
those maintaining the machine.
Additional precautionary statements (“IMPORTANT”
and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used
to inform the reader of specific procedures where
minor machine damage will occur if the procedure
is not followed.
NOTE: The word “NOTE” is used to communicate
installation, operation, maintenance or servicing
information that is important but not hazard
related.
Important Safety Instructions
1. Read all instructions before using the washer.
2. Refer to the GROUNDING INSTRUCTIONS in
the INSTALLATION manual for the proper
grounding of the washer.
3. Do not wash textiles that have been previously
cleaned in, washed in, soaked in, or spotted with
gasoline, kerosene, waxes, cooking oils, dry-
cleaning solvents, or other flammable or
explosive substances as they give off vapors that
could ignite or explode.
4. Do not add gasoline, dry-cleaning solvents, or
other flammable or explosive substances to the
wash water. These substances give off vapors
that could ignite or explode.
5. Under certain conditions, hydrogen gas may be
produced in a hot water system that has not been
used for two weeks or more. HYDROGEN GAS
IS EXPLOSIVE. If the hot water system has not
been used for such a period, before using a
washing machine or combination washer-dryer,
turn on all hot water faucets and let the water
flow from each for several minutes. This will
release any accumulated hydrogen gas. The gas
is flammable, do not smoke or use an open flame
during this time.
6. Do not allow children to play on or in the washer.
Close supervision of children is necessary when
the washer is used near children. This is a safety
rule for all appliances.
7. Before the washer is removed from service or
discarded, remove the door to the washing
compartment.
8. Do not reach into the washer if the wash drum is
moving.
DANGER indicates the presence of a
hazard that will cause severe personal
injury, death, or substantial property
damage if the danger is ignored.
DANGER
WARNING indicates the presence of a
hazard that can cause severe personal
injury, death, or substantial property
damage if the warning is ignored.
WARNING
CAUTION indicates the presence of a
hazard that will or can cause minor
personal injury or property damage if the
caution is ignored.
CAUTION
To reduce the risk of fire, electric shock,
serious injury or death to persons when
using your washer, follow these basic
precautions:
W023
WARNING

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Safety Information
F232201
4
9. Do not install or store the washer where it will be
exposed to water and/or weather.
10. Do not tamper with the controls.
11. Do not repair or replace any part of the washer,
or attempt any servicing unless specifically
recommended in the user-maintenance
instructions or in published user-repair
instructions that the user understands and has the
skills to carry out.
12. To reduce the risk of an electric shock or fire, DO
NOT use an extension cord or an adapter to
connect the washer to the electrical power
source.
13. Use washer only for its intended purpose,
washing textiles.
14. Never wash machine parts or automotive parts in
the machine. This could result in serious damage
to the basket.
15. ALWAYS disconnect the washer from electrical
supply before attempting any service. Disconnect
the power cord by grasping the plug, not the cord.
16. Install the washer according to the
INSTALLATION INSTRUCTIONS. All
connections for water, drain, electrical power and
grounding must comply with local codes and be
made by licensed personnel when required.
17. To reduce the risk of fire, textiles which have
traces of any flammable substances such as
vegetable oil, cooking oil, machine oil,
flammable chemicals, thinner, etc., or anything
containing wax or chemicals such as in mops and
cleaning cloths, must not be put into the washer.
These flammable substances may cause the
fabric to catch on fire by itself.
18. Do not use fabric softeners or products to
eliminate static unless recommended by the
manufacturer of the fabric softener or product.
19. Keep washer in good condition. Bumping or
dropping the washer can damage safety features.
If this occurs, have washer checked by a
qualified service person.
20. Replace worn power cords and/or loose plugs.
21. Be sure water connections have a shut-off valve
and that fill hose connections are tight. CLOSE
the shut-off valves at the end of each wash day.
22. Loading door MUST BE CLOSED any time the
washer is to fill, tumble or spin. DO NOT bypass
the loading door switch by permitting the washer
to operate with the loading door open.
23. Always read and follow manufacturer’s
instructions on packages of laundry and cleaning
aids. Heed all warnings or precautions. To reduce
the risk of poisoning or chemical burns, keep
them out of the reach of children at all times
(preferably in a locked cabinet).
24. Always follow the fabric care instructions
supplied by the textile manufacturer.
25. Never operate the washer with any guards and/or
panels removed.
26. DO NOT operate the washer with missing or
broken parts.
27. DO NOT bypass any safety devices.
28. Failure to install, maintain, and/or operate this
washer according to the manufacturer’s
instructions may result in conditions which can
produce bodily injury and/or property damage.
NOTE: The WARNINGS and IMPORTANT
SAFETY INSTRUCTIONS appearing in this
manual are not meant to cover all possible
conditions and situations that may occur. Common
sense, caution and care must be exercised when
installing, maintaining, or operating the washer.
Any problems or conditions not understood should be
reported to the dealer, distributor, service agent or the
manufacturer.

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Safety Information
5
F232201
Safety Decals
Safety decals appear at crucial locations on the
machine. Failure to maintain legible safety decals
could result in injury to the operator or service
technician.
To provide personal safety and keep the machine in
proper working order, follow all maintenance and
safety procedures presented in this manual. If
questions regarding safety arise, contact the
manufacturer immediately.
Use manufacturer-authorized spare parts to avoid
safety hazards.
This machine must be installed, adjusted,
and serviced by qualified electrical
maintenance personnel familiar with the
construction and operation of this type of
machinery. They must also be familiar
with the potential hazards involved.
Failure to observe this warning may result
in personal injury and/or equipment
damage, and may void the warranty.
SW004
WARNING
Ensure that the machine is installed on a
level floor of sufficient strength and that
the recommended clearances for
inspection and maintenance are provided.
Never allow the inspection and
maintenance space to be blocked.
SW020
CAUTION
Be careful around the open door,
particularly when loading from a level
below the door. Impact with door edges
can cause personal injury.
SW025
CAUTION
Never touch internal or external steam
pipes, connections, or components.
These surfaces can be extremely hot and
will cause severe burns. The steam must
be turned off and the pipe, connections,
and components allowed to cool before
the pipe can be touched.
SW014
WARNING
This machine must be installed, adjusted,
and serviced by qualified electrical
maintenance personnel familiar with the
construction and operation of this type of
machinery. They must also be familiar
with the potential hazards involved.
Failure to observe this warning may result
in personal injury and/or equipment
damage, and may void the warranty.
SW004
WARNING

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Safety Information
F232201
6
Operator Safety
To ensure the safety of machine operators, the
following maintenance checks must be performed
daily:
1. Prior to operating the machine, verify that all
warning signs are present and legible. Missing or
illegible signs must be replaced immediately.
Make certain that spares are available.
2. Check door interlock before starting operation of
the machine:
a. Attempt to start the machine with the door
open. The machine should not start with the
door open.
b. Close the door without locking it and attempt
to start the machine. The machine should not
start with the door unlocked.
c. Close and lock the door and start a cycle.
Attempt to open the door while the cycle is in
progress. The door should not open.
If the door lock and interlock are not functioning
properly, call a service technician.
3. Do not attempt to operate the machine if any of
the following conditions are present:
a. The door does not remain securely locked
during the entire cycle.
b. Excessively high water level is evident.
c. Machine is not connected to a properly
grounded circuit.
Do not bypass any safety devices in the machine.
Safe Operating Environment
Safe operation requires an appropriate operating
environment for both the operator and the machine. If
questions regarding safety arise, contact the
manufacturer immediately.
Environmental Conditions
•Ambient Temperature. Water in the machine will
freeze at temperatures of 32°F (0°C) or below.
Temperatures above 120°F (50°C) will result in
more frequent motor overheating and, in some
cases, malfunction or premature damage to solid
state devices that are used in some models.
Special cooling devices may be necessary.
Water pressure switches are affected by increases
and decreases in temperature. Every 25°F (10°C)
change in temperature will have a 1% effect on
the water level.
•Humidity. Relative humidity above 90% may
cause the machine’s electronics or motors to
malfunction or may trip the ground fault
interrupter. Corrosion problems may occur on
some metal components in the machine.
If the relative humidity is below 30%, belts and
rubber hoses may eventually develop dry rot.
This condition can result in hose leaks, which
may cause safety hazards external to the machine
in conjunction with adjacent electrical
equipment.
•Ventilation. The need for make-up air openings
for such laundry room accessories as dryers,
ironers, water heaters, etc., must be evaluated
periodically. Louvers, screens, or other
separating devices may reduce the available air
opening significantly.
•Radio Frequency Emissions. A filter is available
for machines in installations where floor space is
shared with equipment sensitive to radio
frequency emissions.
•Elevation. If the machine is to be operated at
elevations of over 3280 feet (1000 m) above sea
level, pay special attention to water levels and
electronic settings (particularly temperature) or
desired results may not be achieved.
•Chemicals. Keep stainless steel surfaces free of
chemical residues.
NEVER insert hands or objects into
basket until it has completely stopped.
Doing so could result in serious injury.
SW012
WARNING
Never operate the machine with a
bypassed or disconnected balance
system. Operating the machine with
severe out-of-balance loads could result
in personal injury and serious equipment
damage.
SW039
WARNING

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Safety Information
7
F232201
•Water Damage. Do not spray the machine with
water. Short circuiting and serious damage may
result. Repair immediately all seepage due to
worn or damaged gaskets, etc.
Machine Location
•Foundation. The concrete floor must be of
sufficient strength and thickness to handle the
floor loads generated by the high extract speeds
of the machine. Refer to Installation manual.
•Service/Maintenance Space. Provide sufficient
space to allow comfortable performance of
service procedures and routine preventive
maintenance.
Consult installation instructions for specific details.
Input and Output Services
•Water Pressure. Best performance will be
realized if water is provided at a pressure of 30 –
85 psi (2.0 – 5.7 bar). Although the machine will
function properly at lower pressure, increased fill
times will occur. Water pressure higher than 100
psi (6.7 bar) may result in damage to machine
plumbing. Component failure(s) and personal
injury could result.
•Steam Heat (Optional) Pressure. Best
performance will be realized if steam is provided
at a pressure of 30 – 80 psi (2.0 – 5.4 bar). Steam
pressure higher than 125 psi (8.5 bar) may result
in damage to steam components and may cause
personal injury.
For machines equipped with optional steam heat,
install piping in accordance with approved
commercial steam practices. Failure to install the
supplied steam filter may void the warranty.
•Drainage System. Provide drain lines or troughs
large enough to accommodate the total number of
gallons that could be dumped if all machines on
the site drained at the same time from the highest
attainable level. If troughs are used, they should
be covered to support light foot traffic.
•Power. For personal safety and for proper
operation, the machine must be grounded in
accordance with state and local codes. The
ground connection must be to a proven earth
ground, not to conduit or water pipes. Do not use
fuses in place of the circuit breaker. An easy-
access cutoff switch should also be provided.
Always disconnect power and water supplies before a
service technician performs any service procedure.
Where applicable, steam and/or compressed air
supplies should also be disconnected before service is
performed.
Do not place volatile or flammable fluids
in any machine. Do not clean the machine
with volatile or flammable fluids such as
acetone, lacquer thinners, enamel
reducers, carbon tetrachloride, gasoline,
benzene, naptha, etc. Doing so could
result in serious personal injury and/or
damage to the machine.
SW002
DANGER
Replace all panels that are removed to
perform service and maintenance
procedures. Do not operate the machine
with missing guards or with broken or
missing parts. Do not bypass any safety
devices.
SW019
CAUTION
Ensure that a ground wire from a proven
earth ground is connected to the ground
lug near the input power block on this
machine. Without proper grounding,
personal injury from electric shock could
occur and machine malfunctions may be
evident.
SW008
WARNING

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Safety Information
F232201
8
AC Inverter Drive
Machines equipped with the AC inverter drive require
special attention with regard to the operating
environment.
•An especially dusty or linty environment will
require more frequent cleaning of the AC inverter
drive cooling fan filter and of the AC inverter
drive itself.
•Power line fluctuations from sources such as
uninterruptible power supplies (UPS) can
adversely affect machines equipped with the AC
inverter drive. Proper suppression devices should
be utilized on the incoming power to the machine
to avoid problems.
•A clean power supply free from voltage spikes
and surges is absolutely essential for machines
equipped with the AC inverter drive. Nonlinear
inconsistencies (peaks and valleys) in the power
supply can cause the AC inverter drive to
generate nuisance errors.
If voltage is above 240 Volt for 200 Volt
installation, ask the power company to correct.
As an alternative, a step-down transformer kit is
available from the distributor. If voltage is above
480 Volt for 400 Volt installations, a buckboost
transformer is required.
•Sufficient space to perform service procedures
and routine preventive maintenance is especially
important for machines equipped with the AC
inverter drive.
This manual is designed as a guide to operating and
maintaining the Pocket Hardmount washer-extractor
equipped with the AC inverter drive.
NOTE: All information, illustrations, and
specifications contained in this manual are based
on the latest product information available at the
time of printing. We reserve the right to make
changes at any time without notice.