Alpha ESS SMILE5 AU Instruction manual
Alpha ESS UK Co., Ltd
Drake House, Long Street, Dursley, gl11 4hh
Blk 55 Ayer Rajah Crescent #01-01, Singapore
139949
Alpha ESS Co., Ltd.
+86 513 8060 6891
www.alpha-ess.com
JiuHua Road 888, High-Tech Industrial Development
Alpha ESS Europe GmbH
+49 610 3459 1601
www.alpha-ess.de
+61 1300 968 933
www.alpha-ess.com.au
Unit 1, 2 Ralph Street Alexandria NSW 2015
Alpha ESS Italy S.r.l.
+39 599 239 50
www.alpha-ess.it
Via Loda,17-41013 Castelfranco Emilia(MO)
Alpha ESS Korea Co., Ltd
+82 64 721 2004
2F, 19-4, Nohyeong 11-gil, Jeju-si, Jeju-do,
Republic of Korea
Alpha ESS USA, Inc.
638 S Ahwanee Ter Sunnyvale, California,
94085 United States of America
Alpha ESS Suzhou Co., Ltd.
+86 512 6828 7609
www.alpha-ess.com
99 Taihu E Rd, Wuzhong District, Suzhou 215000
www.alpha-ess.com
@AlphaESS@alpha_ess@AlphaESS
@AlphaEnergyStorageSystem
INSTALLATION, OPERATION &
MAINTENANCE MANUAL
V06
CONTENTS
INTRODUCTION
01
INSTALLATION
02
01
02
04
04
05
07
09
10
11
27
40
41
41
01
10
40
43
43
43
51
54
53
03
ONLINE MONITORING
06
55
ROUTINE MAINTENANCE
07
1.6 System Appearance
3.1 Switch On
04
05
57
TROUBLE SHOOTING
08
61
ANNEX
09
6.1 System Setup in Monitoring
55
55
7.2 Notes
61
62
9.1 Datasheet
manual.
Copyright Statement
1.1
INTRODUCTION01
INTRODUCTION INTRODUCTION
AlphaESS SMILE5 (incl. SMILE5-BAT and SMILE-INV) can be applied in DC-coupled
schemes show:
1.2
1.2.1 Manual Keeping
otherwise it can cause damages or loss to equipment, personnel and property.
1.2.2 Operator Requirements
and working principles of the system.
is strictly prohibited to torn or damage them. Ensure that the warning signs are always
read-able and correct placed. The signs must be replaced immediately when damaged.
Figure 1 DC-coupled Storage System – Scheme
Monitoring
Device
Alpha
Cloud
LAN & WiFi
Normal Loads
GridGrid Meter
SMILE5
Figure 2 AC-coupled Storage System – Scheme
Monitoring
Device
Alpha
Cloud
LAN & WiFi
Normal Loads
GridGrid Meter
SMILE5
Figure 3 Hybrid-coupled Storage System – Scheme
Monitoring
Device
Alpha
Cloud
LAN & WiFi
Normal Loads
GridGrid Meter
SMILE5
CAUTION:
01 02
INTRODUCTION INTRODUCTION
DANGER
be present in the DC conductors and the live components of the inverter. Touching
the DC conductors or the live components can lead to lethal electric shocks. If you
disconnect the DC connectors from the system under load, an electric arc may
occur leading to electric shock and burns.
Do not touch uninsulated cable ends.
Do not touch the DC conductors.
Do not wipe the system with damp cloth.
appropriate skills only.
inverter from all voltage sources as described in this document.
1.3.2 Safety Datasheet
Other hazards
sealed metal case, designed to withstand temperatures and pressures encountered during
explosion and chemical danger of hazardous materials' leakage. However, if exposed to a
Hazardous materials may be released. Moreover, if heated strongly by the surrounding
non-specialist personnel from causing misuse or accident:
• Obvious signs should be placed at front switch and rear-level switch to prevent
accidents caused by false switching.
1.2.5 Measuring Equipment
For ensuring the electrical parameters to match requirements, related measuring
equipment are required when the system is being connected or tested.
shocks.
It is very likely that moisture may cause damages to the system.
properly calibrated voltage tester before an installer works on the equipment.
This sign shows danger of high voltage and electric
to prevent an electric shock or injury.
03 04
INTRODUCTION INTRODUCTION
CAUTION:
from the wall.
than 2 people.
Risk of chemical burns from electrolyte or toxic gases.
or a fault occurs, it is possible that electrolyte may be leaked or toxic gases formed.
Do not install the system in any environment of temperature below -10°C or over
50°C and in which humidity is over 85%.
Do not touch the system with wet hands.
Do not put any heavy objects on top of the system.
Do not damage the system with sharp objects.
of high humidity.
If moisture has penetrated the system (e.g. due to a damaged enclosure), do not
install or operate the system.
It is totally prohibited to smoke in the vehicle as well as close to the vehicle when
loading and unloading.
packaging if needed, pack it and let it be picked up by the suppliers.
water and consult a doctor without delay.
1.5 Parts List
Check the following parts list to ensure it is complete.
AlphaESS delivers a total system separately on site to client, this consists of:
05 06
Inverter
1x 6-pin
terminal
Manual
Quality
Warranty Card
WiFi Module
1x Wall
Bracke
4x M6 Nuts
2x M4 Nuts
4x M8*60
Connectors
2x AC
Connectors
SMILE5-INV
4x RJ-45
plugs
6x M6 Gasket
(1 black, 1 red) 1x User Manual
6x M5*10 6x M4*10
SMILE5-BAT
1x Meter
(1x SM60A or 1x ADL3000
or 1x ACR10R)
INTRODUCTION INTRODUCTION
1.6 System Appearance 1.6.1 Cable Box Part
Figure 4 SMILE5 Delivery Scope
1
2
3
4
5
Total height ab out 182 cm
1
2
3
4
5
Hybrid Inverter
EMS Display Screen
Cable Box (connected to Inverter)
External Device Control Interface
Object
Item Item
Dry Contact
Relay
INV
Meter
BMS
USB
DRMS
LAN
07 08
INTRODUCTION INTRODUCTION
INSTALLATION02
This Manual introduces the basic steps to install and set up AlphaESS SMILE5.
components within the module.
SMILE5-BAT contains a Bi-pole DC isolator, which conforms to IEC 60947. It has been
operated in all live conductors
2.1.1 General
This SMILE5 energy storage system is outdoor version and can be installed in an outdoor
When SMILE5 systems are installed in a room, SMILE5 must not be hampered by the
structure of the building, the furnishings and equipment of the room.
• habitable rooms;
• places where salty and humid air can penetrate;
• sites higher than 3000 meters above sea level;
• places with an explosive atmosphere;
The SMILE5 shall not be installed —
unit or any other appliance.
(c) within 600 mm of any exit;
(f) within 600 mm of side of other device.
NOTE:
BAT +, BAT -
Terminal Board Grid
Terminal Board
Backup Load
Object
GRID
Item
not assume any direct or indirect liability.
AlphaESS technician;
during shipping). A claim should be made directly to shipping or insurance company
• Improper use or misuse of the device;
acceptable standard;
• Damages caused by any external factors.
09 10
INTRODUCTION INTRODUCTION
Connector
Connector
NOTE:
A SMILE5 installed in any corridor, hallway, lobby or the like and leading to an emergency
NZS 3000.
2.1.3 Barrier to Habitable Rooms
surfaces of a wall or structure in living spaces with a SMILE5 on the other side, the wall or
between the SMILE5 and the surface of a wall or structure.
If the SMILE5 is mounted at a wall or at a distance of 300 mm from the wall or the
objects must be increased. The following distances must remain free :
(i) 600 mm beside the SMILE5;
(ii) 900 mm above the SMILE5; and
(iii) 600 mm before the SMILE5.
If the distance between the SMILE5 and the
ceiling or any object above the system is less
than 900 mm, the ceiling or structural surface
above the system must be made of
600 mm around the system.
The SMILE5 must be mounted to ensure the
highest point is not more than 2.2 m above the
to Neighboring Objects
Step 1
Step 3
please connect the power cables directly.
Step 2
covers aside and close the case.
11 12
INTRODUCTION INTRODUCTION
Step 4
included in the parts list of SMILE5-BAT
Step 6
Step 7
gaskets.
Step 5
M5*10 Screws
M6 Gasket
NOTE
of the ground on a horizontal plane may not exceed 3°
13 14
INTRODUCTION INTRODUCTION
Step 8
Step10
Step 9
M6 Nuts
Step11 Knock the metal expansion tube bolts into the wall holes and unscrew the
hexagonal bolts.
15 16
INTRODUCTION INTRODUCTION
Step12 Fix the wall bracket with the hexagonal bolts (tool: SW13 screwdriver, torque:
assembly is now complete.
Step13
Step13-1
For backup AC cables the stripping method is as following:
a.
b.
c.
d.
Step13-2 Assemble the AC connector and connect the conductor to the AC connector
Step13-3 Ensure that all conductors are securely connected to the AC connector.
Step13-4
For grid AC cables the stripping method is as following:
Insert the cables into the
the screws with the screwdrivers.
External diameter
approx.6.5mm
2.5 mm² to 4 mm²
8 mm to 14 mm
Stripping length of the
insulated conductors
Stripping length of the outer
sheath of the AC cable
approx. 30 mm (Backup)
approx.30mm (Grid L and N)
Main part
Lock nut
Line male
Male Female
L
N
Sealing body
Screw the
body onto the
body into the
main body and
lock the lock
nut with a
wrench
Female
Female
Female
17 18
ValueObject
A
B
C
D
INTRODUCTION INTRODUCTION
Step13-5 Connect the Backup and Grid cables in advance according to the connector
mode, and connect them to the Backup and Grid board connectors in turn.
Step14 Remove the WiFi panel on the top and install the WiFi module (tool: T20
Step15
NOTE
NOTE: Installer in Australia or New Zealand must install external circuit
NOTE: In Australia and New Zealand, the neutral of backup and grid circuit
should be externally connected on the neutral bar.
NOTE
been grounded, the whole inverter including the case will be grounded.
NOTE: The type AC RCD must be installed on the backup port of the system.
19 20
INTRODUCTION INTRODUCTION
Step17
Step18
black.
Step16
NOTE:
21 22
INTRODUCTION INTRODUCTION
STORAGE RETROFIT
Step19
cable box. Make sure that red connects to red and black connects to black.
Step20
METER, and the Ethernet cable LAN. Then close the cable box cover.
Step21
1. If there is only one BAT
2. If there are two or more than two
OFF ON OFF OFF
OFF OFF
ON
OFF OFF
OFF OFF OFF
NOTE:
AS 3000.
NOTE
4*MC4
23 24
INTRODUCTION INTRODUCTION
2.2.3 Single Line Diagram
The single line diagrams of DC-, AC- and Hybrid-coupled system are as below:
other, to the SMILE 5.
Figure 35 DC-coupled system
Figure 37 Hybrid-coupled system
Figure 36 AC-coupled system
25 26
Battery
max.6 batteries in parallel
Battery
Battery
Battery
Battery/M4856-P
in parallel
Battery
Battery
Battery
max.6 batteries in parallel
Battery/M4856-P
in parallel
Battery
Battery
Battery
max.6 batteries in parallel
Battery/M4856-P
in parallel
INTRODUCTION INTRODUCTION
(feed-in point) so that it can measure the grid reference and feed-in power. Alpha ESS
ADL-3000:
SM60A: single-phase meter
Backup Box:
management)
ACR10R: Three-phase CT electric meter
2.3.1 Meter SM60A (If Applicable) 2.3.2 Meter ADL-3000 (If Applicable)
2.3.2.1 Single-phase in House
LOAD
LOAD
AlphaESS
3 56 6 5 6
Grid Meter
PV Meter
Meter1Cabinet Meter2
ADL-3000
L1 L2 L3 N
2122
L1’ L2’ L3’
LOAD
6
3
RJ45 RS485
GRID
NOTE
NOTE
27 28
Model CT rao Accuracy
ACR10R-200A CT
ACR10R-120A CT
60
80
400
200
120
0.6 kWh
0.8 kWh
4.0 kWh
2.0 kWh
1.2 kWh
INTRODUCTION INTRODUCTION
2.3.2.2 Three-phase in House
ADL-3000
L1 L2 L3 N
2122
L1’ L2’ L3’
LOAD
RJ45
GRID
6
3
RJ45 RS485
ADL-3000
L1 L2 L3 N
2122
L1’ L2’ L3’
GRID
L1
L2
L3
N
RJ45
ADL-3000
L1 L2 L3 N
2122
L1’ L2’ L3’
GRID
L1
L2
L3
N
NOTE
NOTE
29 30
LOAD
LOAD
INTRODUCTION INTRODUCTION
(DC-Coupled System)
2.3.3.1 DC-Coupled System
2.3.3 ACR10R Meter (if applicable)
AlphaESS
3 56 6 5 6
Grid Meter
PV Meter
Meter1Cabinet Meter2
NOTE
NOTE: To connect the current transformer, connect S1 to L1 and S2 to L1’.
NOTE
arrow in CT should point away from the grid to the energy storage system.
the energy storage system.
31 32
12 3 4 13 12
5678 9 10 2122 23
ACR10R
INTRODUCTION INTRODUCTION
(AC-or Hybrid-Coupled System)
(AC-or Hybrid-Coupled System)
(DC-Coupled System)
2.3.3.3 DC-Coupled System
2.3.3.4 AC-or Hybrid-Coupled System
2.3.3.2 AC-or Hybrid-Coupled System
AlphaESS
3 216 22 21 22
Grid Meter
PV Meter
Meter1Cabinet Meter2
away from the grid to the energy storage system.
NOTE
3433
12 3 4 13 12
5678 9 10 2122 23
ACR10R
12 3 4 13 12
5678 9 10 2122 23
ACR10R
12 3 4 13 12
5678 9 10 2122 23
ACR10R
12 3 4 13 12
5678 9 10 2122 23
ACR10R
12 3 4 13 12
5678 9 10 2122 23
ACR10R
INTRODUCTION INTRODUCTION
Figure 57 Backup Box Connect to SMILE5 (single phase grid in house)
Step 1:
enter the menu interface.
Step 3: You will get into the code
enter the address interface..
Step 5:
back to the menu interface. Then click
save interface.
Step 4:
Grid meter (DC, AC and Hybrid system)
and Hybrid system) address is set to 004.
Step 2:
2.3.5.2 ADL3000
2.3.5.1 SM60A
Step 6:
2.3.4 Backup Box (If Applicable)
Backup Box Connect to SMILE5 (single-phase grid in house):
0000
0000 kWh
the electricity meter:
PASS 0000
P-
A-
003
CODE ADDR
AODR SAVE S-
NO
S-
YES
GRID_L2
GRID_L3
GRID_N
GRID_E
SMILE-B3
SMILE5
V-INV
BACKUAC
PV
PV
Bat
meter
LOAD3 LOAD2 LOAD1
GRID
DSP_BackupBox
BAK_N
AC_N
LOAD_N
BAK_L3
AC_L3
LOAD_L3
BAK_L2
AC_L2
LOAD_L2
BAK_L1
AC_L1
LOAD_L1
V-INV_E
V-INV_N
V-INV_L3
V-INV_L2
GRID_L1
V-INV_L1
COM
atch Cable recommend CAT5
Meter ort
RCD
FUSE
meter patch cable
for backup box
N
E
L
35 36
There are 4son the front of the
electricity meter:
2. Down arrow
3. Up arrow
000006.45
E
T
SET
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