Alpha ESS Storion-SMILE5 Instruction manual

V1.79
Installation, Operation & Maintenance
Manual
Energy Storage System (ESS)
Storion-SMILE5

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IMPRINT
IMPRINT
Germany
Alpha ESS Europe GmbH
Tel.: [phone]
E-mail: [email protected]
Web: www.alpha-ess.de
Add: Paul-Ehrlich-Straße 1a
63225 Langen
China
Alpha ESS Co., Ltd.
Tel.: [phone]
E-mail: [email protected]
Web: www.alpha-ess.com
Add: JiuHua Road 888, High-Tech Industrial Development Zone
226300 Nantong City, Jiangsu Province
Australia
Alpha ESS Australia Pty. Ltd.
Tel.: [phone]
E-mail: [email protected]
Web: www.alpha-ess.com.au
Add: Suite 1, Level 1, 530 Botany Road, Alexandria, NSW, 2015
Italy
Alpha ESS Italy S.r.l.
Tel.: [phone]
E-mail: [email protected]
Web: https://it.alpha-ess.com/
Add: Via Loda,17-41013 Castelfranco Emilia(MO)
Nov. 05 2018

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Copyright Statement
Copyright Statement
This manual is under the copyright of Alpha ESS Co., Ltd. with all rights reserved.
Please keep the manual properly and operate in strict accordance with all safety and
operating instructions in this manual. Please do not operate the system without read-
ing through the manual.
Version Information
Version
Date
Content
V1.6
20180202
Some notes are added. Update RJ45 connecting
diagram.
V1.7
20180306
Because of firmware update, some figures should
be modified.
Because of pre-wired Cables in CB, some figures
and steps should be modified.
V1.72
20180514
Package parts list is modified. Power definition is
modified. ADL3000 3-phase connection is added.
V1.74
20180922
Add daily maintenance content, installation
environment requirements and parameters in DS.
Modify EMS display indication.
V1.76
20181105
Add outdoor and indoor two versions.
V1.77
20181211
Cancel the off-grid application; reduce the two
wirings in the inverter; increase the ACR meter
connection; modify the color of the inverter display
light; add a new version of the cover drawing;
V1.78
20181212
Modify the LCD display content;
V1.79
20190730
One machine replacement;

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Content
Content
IMPRINT.......................................................................................................................I
Copyright Statement.................................................................................................II
Version Information ..................................................................................................II
Content......................................................................................................................III
Introduction...........................................................................................................5
1.1 System Introduction.......................................................................................5
1.2 Safety Introduction.........................................................................................5
1.2.1 Manual keeping ...........................................................................................................5
1.2.2 Operator Requirements...............................................................................................5
1.2.3 Protection of Warning Sign..........................................................................................6
1.2.4 Setting of Warning Sign for Safety ..............................................................................6
1.2.5 Measuring Equipment .................................................................................................6
1.2.6 Moisture Protection .....................................................................................................6
1.2.7 Operation After Power Failure.....................................................................................7
1.2.8 Battery Safety Datasheet ............................................................................................7
1.3 General Precautions.......................................................................................7
1.4 Parts List .........................................................................................................9
1.5 System Appearance......................................................................................10
1.6 Liability Limitation........................................................................................14
Installation...........................................................................................................15
2.1 Installation Site and Environment...............................................................15
2.1.1 General......................................................................................................................15
2.1.2 Restricted Locations..................................................................................................16
2.1.3 Barrier to habitable rooms.........................................................................................16
2.2 Installation.....................................................................................................17
2.3 Power Meter ..................................................................................................29
2.3.1 Meter ADL-3000 (If Applicable) .................................................................................29
2.3.2 Meter SM60A (If Applicable)......................................................................................32
2.3.3 Backup Box (If Applicable) ........................................................................................33
System Operation ...............................................................................................35
3.1 Switch on.......................................................................................................35
3.2 Switch off.......................................................................................................37

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Content
EMS Introduction and Set up............................................................................. 39
4.1 Function Description ................................................................................... 39
4.2 Introduction .................................................................................................. 40
4.2.1 Main...........................................................................................................................40
4.2.2 Status ........................................................................................................................40
4.2.3 History .......................................................................................................................41
4.2.4 Setting .......................................................................................................................43
Online Monitoring............................................................................................... 46
5.1 Register......................................................................................................... 46
5.2 Registering License..................................................................................... 47
Annex................................................................................................................... 48
6.1 Datasheet –AlphaESS Storion-SMILE5 ..................................................... 48
Routine Maintenance.......................................................................................... 49
7.1 Maintenance Plan......................................................................................... 49
7.1.1 Operating Environment .............................................................................................49
7.1.2 Equipment Cleaning..................................................................................................49
7.1.3 Cable, Terminal and Equipment Inspection ..............................................................49
7.2 Notes............................................................................................................. 50

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Introduction
Introduction
1.1 System Introduction
AlphaESS Storion-SMILE5 (incl. SMILE5-BAT and SMILE-INV) can be applied in DC-
coupled systems (mostly new installation), AC-coupled systems (mostly retrofit) and
Hybrid-coupled systems (mostly retrofit, and PV capacity-increase), as the following
scheme:
Figure 1 DC- and AC-/ Hybrid-coupled Storage System - Scheme
CAUTION:
For the AC-/ Hybrid-coupled system, unlike DC, two power meters are to be
mounted.
Smile5 cannot be used in pure off-grid systems!
1.2 Safety Introduction
1.2.1 Manual keeping
This manual contains important information about operating the system. Before
operating, please read it very carefully.
The system should be operated in strict accordance with the description in the manual,
in case that it causes damages or loss to equipment, personnel and property.
This manual should be kept carefully for maintenance and reparation.
1.2.2 Operator Requirements
The operators should get a professional qualification, or trained.
The operators should be familiar with the whole storage system, including
compositions and working principles of the system.
The operators should be familiar with the Product Instruction.

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Introduction
While maintaining, the maintainer is not allowed to operate any equipment until all the
equipment has been turned off and fully discharged.
1.2.3 Protection of Warning Sign
The warning sign contains important information for the system to operate safely, and
it is strictly prohibited to be torn or damaged. Ensure that the warning sign is always
clear. The signs should be replaced immediately when damaged.
It indicates a hazardous situation which, if not avoided, could result
in death or serious injury!
Danger of high voltage and electric shock!
Storion-SMILE5 will be touchable or operable after minimum 5
minutes of being turned off or totally disconnected, in case of any
electrical shock or injury.
Danger of hot surface!
Refer to the operating instructions.
1.2.4 Setting of Warning Sign for Safety
While instructing, maintaining and repairing, in case of preventing unrelated personnel
nearby to cause incorrect operation or accident, theopinions below should befollowed:
Obvious signs should be set at front switch and rear-level switch in case of
accidents caused by false switching.
Warning signs or tapes should be set near operating areas.
The system must be reinstalled after maintenance or operation.
1.2.5 Measuring Equipment
For ensuring the electrical parameters to match requirements, related measuring
equipment are required when the system is being connected or tested.
Ensure that the connection and use matches specification in case of electric arc or
shock.
1.2.6 Moisture Protection

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It is very likely that moisture may cause damages to the system.
Repair or maintaining activities in wet weather should be avoided or limited.
1.2.7 Operation After Power Failure
The battery system belongs to energy storage system, and it keeps fatal high voltage
even the DC side is disconnected. Therefore, touching the output of the battery is
strictly prohibited.
The Inverter maintains fatal voltage even both the DC or AC side are disconnected, so
it must be tested by multimeter for safety before operation.
1.2.8 Battery Safety Datasheet
1.2.2.1 Hazard Information
Classification of the hazardous chemical
Exempt from classification according to Australian WHS regulations.
Other hazards
This product is a Lithium Iron Phosphate Battery with certified compliance under the
UN Recommendations on Transport of Dangerous Goods, Manual of Tests and
Criteria, Part III, sub-section 38.3. For the battery cell, chemical materials are stored in
a hermetically sealed metal case, designed to withstand temperatures and pressures
encountered during normal use. As a result, during normal use, there is no physical
danger of ignition or explosion and chemical danger of hazardous materials' leakage.
However, if exposed to a fire, added mechanical shocks, decomposed, added electric
stress by misuse, the gas release vent will be operated. The battery cell case will be
breached at the extreme. Hazardous materials may be released. Moreover, if heated
strongly by the surrounding fire, acrid or harmful fume may be emitted.
1.2.2.2 Safety Datasheet
The detailed information please refer to the provided battery safety datasheet.
1.3 General Precautions
DANGER
Danger to life due to high voltages of the PV array, battery and electric shock.
When exposed to sunlight, the PV array generates dangerous DC voltage which will
be present in the DC conductors and the live components of the inverter. Touching
the DC conductors or the live components can lead to lethal electric shocks. If you
disconnect the DC connectors from the system under load, an electric arc may occur
leading to electric shock and burns.
Do not touch uninsulated cable ends.
Do not touch the DC conductors.

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Introduction
Do not open the inverter and battery.
Do not wipe the system with damp cloth.
Have the system installed and commissioned by qualified people with the
appropriate skills only.
Prior to performing any work on the inverter or the battery pack, disconnect
the inverter from all voltage sources as described in this document.
WARNING
Risk of chemical burns from electrolyte or toxic gases.
During standard operation, no electrolyte shall leak from the battery pack and no
toxic gases shall form. Despite careful construction, if the Battery Pack is damaged
or a fault occurs, it is possible that electrolyte may be leaked or toxic gases formed.
Do not install the system in any environment of temperature below -10°C or
over 50°C and in which humidity is over 85%.
Do not touch the system with wet hands.
Do not put any heavy objects on top of the system.
Do not damage the system with sharp objects.
Do not install or operate the system in potentially explosive atmospheres or
areas of high humidity.
Do not mount the inverter and the battery pack in areas containing highly
flammable materials or gases.
If moisture has penetrated the system (e.g. due to a damaged enclosure),
do not install or operate the system.
Do not move the system when it is already connected with battery modules.
Secure the system to prevent tipping with restraining straps in your vehicle.
The transportation of AlphaESS Storion-SMILE5 must be made by the
manufacturer or an instructed personal. These instructions shall be recorded
and repeated.
A certified ABC fire extinguisher with minimum capacity of 2kg must be
carried along when transporting.
It is totally prohibited to smoke in the vehicle as well as close to the vehicle
when loading and unloading.
For the exchange of a battery module, please request for new hazardous
goods packaging if needed, pack it and let it be picked up by the suppliers.
In case of contact with electrolyte, rinse the affected areas immediately with
water and consult a doctor without delay.

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Introduction
CAUTION:
Risk of injury through lifting or dropping the system.
The inverter and battery are heavy. There is risk of injury if the inverter or battery is
lifted incorrectly or dropped during transport or when attaching to or removing from
the wall.
Lifting and transporting the inverter and battery must be carried out by more
than 2 people.
1.4 Parts List
Check the following parts list to ensure it is complete.
AlphaESS delivers a total system separately on site to client, this consists of:
SMILE5-INV
8x M8*60
2x M4
4x M6
1x Mounting Panel
1x Mounting
Bracket
10x M6
Gasket
2x MC4
8x RJ45
Connectors
1x Meter
(1x SM 60A or 1x ADL 3000)
1x Installation
Manual
1x User
Manual
SMILE5-BAT
6x M8*60
6x M5*10
6x M4*10
2x Mounting Panel
6x M6 Gasket
2x Power Cable
(1 black, 1 red)
1x User Manual
Battery Communication Cable

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Introduction
1.5 System Appearance
Figure 2 Storion-SMILE5 Delivery Scope
Object
Description
1
Hybrid Inverter with Cable Box
2
Display Screen
3
Cable Box Part of Inverter
4
SMILE5-BAT (Battery 1)
5
SMILE5-BAT (Battery 2)
1
2
3
4
5

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Introduction
Cable Box Part
Figure 3 Inverter without Cable Box Covers–
Front View
Figure 4 Inverter without CableBox Covers - Rear
View
Figure 5 Cable Box Part without Covers – Front View
Item
Description
Item
Description
BAT
Battery Switch
PV
PV Switch
GRID
GRID Switch
Back up
Backup Switch

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Introduction
Figure 6 Cable Box Part without Covers - Rear View
Object
Description
Item
Description
METER(2)
RS485 Connection for
Meter
INV(2)
Inverter communication port
LAN1(2)
Ethernet Connection
DRM(2)
Debug port
BMS(2)
Battery communication
port
BAT(1)
Battery out line
2

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Introduction

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Object
Description
Item
Description
Grid/Backup
Grid/Backup Out line
PV
PV Out line
1.6 Liability Limitation
Any product damage or property loss caused by the following conditions AlphaESS
does not assume any direct or indirect liability.
Product modified, design changed or parts replaced without AlphaESS
authorization;
Changes, or attempted repairs and erasing of series number or seals by non
AlphaESS technician;
System design and installation are not in compliance with standards and
regulations;
Failure to comply with the local safety regulations (VDE for DE, SAA for AU);
Transport damage (including painting scratch caused by rubbing inside
packaging during shipping). A claim should be made directly to shipping or
insurance company in this case as soon as the container/packaging is
unloaded and such damage is identified;
Failure to follow any/all of the user manual, the installation guide and the
maintenance regulations;
Improper use or misuse of the device;
Insufficient ventilation of the device;
The maintenance procedures relating to the product have not been followed
to an acceptable standard;
Force majeure (violent or stormy weather, lightning, overvoltage, fire etc.);
Damages caused by any external factors.

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Installation
Installation
This Manual introduces the basic steps how to install and set up AlphaESS Storion-
SMILE5.
SMILE5-BAT is a sealed component with no access to battery terminals or cell
components within module.
SMILE5-BAT contains a Bi-pole DC isolator, which conforms to IEC 60947. It has been
operated in all live conductors
NOTE: please pay attention for unpacking the battery, the worst case is that
some components could be damaged.
2.1 Installation Site and Environment
2.1.1 General
The SMILE5-BAT has two versions, one is indoor, and another is outdoor. This SMILE5
energy storage system (indoor version) can only be installed in an indoor location. This
SMILE5 energy storage system (outdoor version) can be installed in an outdoor or an
indoor location.
Where SMILE5 systems are installed within a room, shall be located so that access to
SMILE5 is not obstructed by the structure of the building, fixtures and fittings within the
room.
SMILE5 adopts natural ventilation. The location should be clean, dry and adequately
ventilated. The room’s entry doors and panels shall open in the direction of egress and
allow unobstructed access to the SMILE5 for installation and maintenance purposes.
The following location are not allowed for installation:
habitable rooms;
in ceiling spaces;
wall cavities;
on roofs not specifically deemed suitable;
areas of access/egress;
under stairways;
under access walkways;
sites where the freezing point is reached, like garages, carports or other
places;
sites with humidity and condensation over 85%;
sites which are salty and where humid air can penetrate;
earthquake areas –additional security measures are required here;
sites that are higher than 3000 meters above the sea level;
sites with explosive atmosphere;
sites with direct sunlight;
sites with extreme change of ambient temperature;

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wet rooms;
sites with highly flammable materials or gases; or
sites with a potentially explosive atmosphere;
2.1.2 Restricted Locations
The SMILE5 shall not be installed —
(a) in restricted locations, as defined for switchboards in AS/NZS 3000;
(b) within 600 mm of any hot source, suchas water unit, gas heater, airconditioning
unit or any other appliance.
(c) within 600 mm of any exit;
(d) within 600 mm of any window or ventilation opening;
(e) within 900 mm of access to 240 Vac connections; and
(f) within 600 mm of side of other equipment.
A SMILE5 installed in any corridor, hallway, lobby or the like leading to a fire exit shall
ensure sufficient clearance from the SMILE5 for safe egress and no less than 1 m.
A SMILE5 is considered a source of ignition and therefore shall not be installed within
hazardous area for gas cylinders containing heavier than air gasses and gas relief vent
terminal as defined in AS/NZS 3000.
2.1.3 Barrier to habitable rooms
To protect against the spread of fire to habitable rooms, where the SMILE5 is mounted
on, placed against a surface of a wall or structure that has a habitable room on the
other side, the wall or structure shall be a suitably non-combustible barrier. If the
mounting surface itself is not made of a suitably non-combustible material, a non-
combustible barrier may be placed between the SMILE5 and the surface of a wall or
structure.
Where the SMILE5 is located on or within 300mm of the wall or structure separating it
from the habitable room, the barrier shall extend —
(i) 600 mm beyond the vertical sides of the SMILE5;
(ii) 1200 mm above the SMILE5; and
(iii) to the extent of the bottom of the SMILE5.
Please refer to Figure 7.

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Figure 7 Limit Distance of Installation to Neighboring Objects
Where the top of the SMILE5 is within 1200 mm of the ceiling or structure above the
SMILE5, the ceiling or structure surface shall be suitably non-combustible for an area
of 600 mm past the extremities of the SMILE5.
SMILE5 shall be mounted with the highest point no greater than 2.2 m above the floor
or platform.
2.2 Installation
Figure 8 Unpacking the inverter and battery
Step 1: Remove the battery and inverter from the packaging box.

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Figure 9 Battery with Lid off - Front View
Figure 10 Battery with Lid off – Side View
Step 2: Open battery housing case and remove communication wiring baffle at
the left side.
Figure 11 Disassembly Diagram of Battery Top Cover
Step 3: Remove the top cover of the battery.
Communication
wiring baffle
Positive
Connector
Anti-explosion
Valve
Battery Cover
Negative
Connector

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Figure 12 Battery power cable installation diagram
Step 4: Close the battery front cover and connect the power cable at the top.
Figure 13 Assemble Battery Mounting Panel
Step 5: Assemble the battery mounting panel on the battery.
M5*10 Screws