Alpha ESS Storion-SMILE5 Instruction manual

V02
Installation, Operation & Maintenance
Manual
Energy Storage System (ESS)
Storion-SMILE5 (DE)

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IMPRINT
IMPRINT
Germany
Alpha ESS Europe GmbH
Tel.: [phone]
E-mail: [e-mail]
Web: www.alpha-ess.de
Add: Paul-Ehrlich-Straße 1a
63225 Langen
China
Alpha ESS Co., Ltd.
Tel.: [phone]
E-mail: [e-mail]
Web: www.alpha-ess.com
Add: JiuHua Road 888, High-Tech Industrial Development Zone
226300 Nantong City, Jiangsu Province
Australia
Alpha ESS Australia Pty. Ltd.
Tel.: [phone]
E-mail: [e-mail]
Web: www.alpha-ess.com.au
Add: Suite 1, Level 1, 530 Botany Road, Alexandria, NSW, 2015
Italy
Alpha ESS Italy S.r.l.
Tel.: [phone]
E-mail: [e-mail]
Web: https://it.alpha-ess.com/
Add: Via Loda,17-41013 Castelfranco Emilia(MO)
Step. 30 2019

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Copyright Statement
Copyright Statement
This manual is under the copyright of Alpha ESS Co., Ltd. with all rights reserved. Please keep the
manual properly and operate in strict accordance with all safety and operating instructions in this manual.
Please do not operate the system before reading through the manual.
Version Information
Version
Date
Content
V1.6
02022018
Notes are added for better overview purposes. RJ45
connecting diagram was updated.
V1.7
06032018
Figures changed after firmware version update.
Figures and installation steps changed after new pre-wired
cable configuration in CB.
V1.71
14052018
Package parts list is modified. Power definition is modified.
ADL3000 3-phase connect is added.
V02
01022020
Some constructions have been changed.

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Content
Content
IMPRINT......................................................................................................................1
Copyright Statement.................................................................................................2
Version Information ..................................................................................................2
Content.......................................................................................................................3
Introduction...........................................................................................................5
1.1 System Introduction.......................................................................................5
1.2 Safety Introduction .........................................................................................6
1.2.1 Manual keeping ...........................................................................................................6
1.2.2 Operator Requirements...............................................................................................6
1.2.3 Protection of Warning Sign..........................................................................................6
1.2.4 Setting of Warning Sign for Safety ..............................................................................7
1.2.5 Measuring Equipment .................................................................................................7
1.2.6 Moisture Prevention ....................................................................................................7
1.2.7 Operation after Power Failure.....................................................................................7
1.3 Battery Safety Datasheet................................................................................7
1.3.1 Hazard Information......................................................................................................7
1.4 General Precautions.......................................................................................8
1.5 Parts List .......................................................................................................10
1.6 System Appearance......................................................................................11
1.7 Liability Limitation........................................................................................14
Installation...........................................................................................................15
2.1 Installation Site and Environment...............................................................15
2.1.1 General......................................................................................................................15
2.2 Installation.....................................................................................................16
2.2.1 Battery Installation.....................................................................................................16
2.2.2 Inverter Installation....................................................................................................20
2.2.3 Single Line Diagram..................................................................................................25
2.3 Power Meter ..................................................................................................27
2.3.1 Meter ADL-3000 (If Applicable) .................................................................................27
2.3.2 Meter SM60A (If Applicable)......................................................................................31
2.3.3 ACR10R Meter (if applicable) ...................................................................................32
2.3.4 Backup Box (If Applicable) ........................................................................................33
2.3.5 Meter setting..............................................................................................................34

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System Operation............................................................................................... 38
3.1 Switch on ...................................................................................................... 38
3.2 Switch off...................................................................................................... 39
3.3 Emergency Procedure ................................................................................. 39
3.3.1 Emergency Handling Plan.........................................................................................39
3.3.2 Hazards .....................................................................................................................39
3.3.3 Fire ............................................................................................................................39
EMS Introduction and Set up............................................................................. 40
4.1 Function Description ................................................................................... 40
4.2 Introduction .................................................................................................. 41
4.2.1 Main...........................................................................................................................41
4.2.2 Status ........................................................................................................................41
4.2.3 History .......................................................................................................................42
4.2.4 Setting .......................................................................................................................44
Online Monitoring............................................................................................... 48
5.1 System Setup in Monitoring........................................................................ 49
5.1.1 Basic Information.......................................................................................................49
5.1.1 Other Information ......................................................................................................49
Routine Maintenance.......................................................................................... 50
6.1 Maintenance Plan......................................................................................... 50
6.1.1 Operating Environment .............................................................................................50
6.1.2 Equipment Cleaning..................................................................................................50
6.1.3 Cable, Terminal and Equipment Inspection ..............................................................50
6.2 Notes............................................................................................................. 50

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Introduction
Introduction
1.1 System Introduction
AlphaESS Storion-SMILE5 (incl. SMILE5-BAT and SMILE-INV) can be applied in DC-coupled systems
(mostly new installation), AC-coupled systems (mostly retrofit) and Hybrid-coupled systems (mostly
retrofit, and PV capacity-increase), as the following scheme show:
Figure 1 DC - coupled Storage System – Scheme
Figure 2 AC - coupled Storage System – Scheme

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Introduction
Figure 3 Hybrid - coupled Storage System – Scheme
CAUTION:
For the AC-/ Hybrid-coupled system, unlike DC, two power meters are to be mounted.
SMILE5 cannot be used in completely off-grid systems!
1.2 Safety Introduction
1.2.1 Manual keeping
This manual contains important information about operating the system. Before operating, please read
it very carefully.
The system should be operated in strict accordance with the description in the manual, otherwise it can
cause damages or losses to equipment, personnel and property.
This manual should be kept carefully for maintenance and reparation.
1.2.2 Operator Requirements
The operators should get a professional qualification, or get trained.
The operators should be familiar with the whole storage system, including compositions and working
principles of the system.
The operators should be familiar with the Product Instruction.
During maintenance the maintainer is not allowed to operate any equipment until all the equipment has
been turned off and fully discharged.
1.2.3 Protection of Warning Sign
The warning signs contain important information for the system to operate safely, and it is strictly
prohibited to torn or damage them. Ensure that the warning signs are always readable and correct
placed. The signs must be replaced immediately when damaged.

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This sign indicates a hazardous situation which, if not avoided, could result in
death or serious injury!
This sign shows danger of high voltage and electric shock!
The Storion-SMILE5 must not be touched or put into service until 5 minutes after
it has been switched off or disconnected to prevent an electric shock or injury.
This sign shows danger of hot surface!
Refer to the operating instructions.
1.2.4 Setting of Warning Sign for Safety
During instruction, maintenance and repair, follow the instructions below to prevent non-specialist
personnel from causing misuse or accident:
Obvious signs should be placed at front switch and rear-level switch to prevent accidents
caused by false switching.
Warning signs or tapes should be set near operating areas.
The system must be reinstalled after maintenance or operation.
1.2.5 Measuring Equipment
For ensuring the electrical parameters to match requirements, related measuring equipment are
required when the system is being connected or tested.
To prevent electric arcs or shocks please make sure it is connected and everything is done according
to the specification
1.2.6 Moisture Prevention
It is very likely that moisture may cause damages to the system.
Repair or maintaining activities in wet weather should be avoided or limited.
1.2.7 Operation after Power Failure
The battery system is part of the energy storage system and stores lethal high voltage even when the
DC side is switched off. Touching the battery outlets is strictly prohibited. The inverter can keep a lethal
voltage even after disconnecting it from the DC and / or AC side. Therefore, for safety reasons, it must
be tested with a properly calibrated voltage tester before an installer works on the equipment.
1.3 Battery Safety Datasheet
1.3.1 Hazard Information

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Classification of the hazardous chemical
No danger in normal use. The materials within the battery may only represent a hazard if the structural
integrity of the battery is compromised. Do not expose the batteries to fire or open flame. Do not mix
batteries of varying sizes, chemistries, or types. Do not short circuit, puncture, incinerate, crush, over-
charge, over discharge, or expose the batteries to temperatures above or below the declared limit.
Damage to the batteries will result in the risk of fire or explosion, which could release dangerous
hydrogen fluoride gas and exposure to the ingredients contained within or their combustion products
could be harmful.
Other hazards
This product is a Lithium Iron Phosphate Battery with certified compliance under the UN
Recommendations on Transport of Dangerous Goods, Manual of Tests and Criteria, Part III, sub-section
38.3. For the battery cell, chemical materials are stored in a hermetically sealed metal case, designed
to withstand temperatures and pressures encountered during normal use. As a result, during normal
use, there is no physical danger of ignition or explosion nor chemical danger of hazardous materials'
leakage. However, if exposed to a fire, added mechanical shocks, decomposed, added electric stress
by misuse, the gas release vent will be operated. The battery cell case will be breached at the extreme.
Hazardous materials may be released. Moreover, if heated by close fire, acrid or harmful fume may be
emitted.
Safety Datasheet
For detailed information please refer to the provided battery safety datasheet.
1.4 General Precautions
DANGER
Danger to life due to high voltages of the PV array, battery and electric shock.
When exposed to sunlight, the PV array generates extremely high DC voltage which will be present
in the DC conductors and the live components of the inverter. Touching the DC conductors or the live
components can lead to lethal electric shocks. If you disconnect the DC connectors from the system
under load, an electric arc may occur, leading to electric shock and burns.
Do not touch uninsulated cable ends.
Do not touch the DC conductors.
Do not open the inverter and battery.
Do not wipe the system with damp cloth.
Have the system installed and commissioned by qualified people with the appropriate skills
only.
Prior to performing any work on the inverter or the battery pack, disconnect the inverter from
all voltage sources as described in this document.
WARNING
Risk of chemical burns from electrolyte or toxic gases.
During standard operation, no electrolyte shall leak from the battery pack and no toxic gases shall
form. Despite careful construction, if the Battery Pack is damaged or a fault occurs, it is possible that

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electrolyte may be leaked or toxic gases formed.
Do not install the system in any environment of temperature below -10°C or over 50°C and
in which humidity is over 85%.
Do not touch the system with wet hands.
Do not put any heavy objects on top of the system.
Do not damage the system with sharp objects.
Do not install or operate the system in potentially explosive atmospheres or areas of high
humidity.
Do not mount the inverter and the battery pack in areas containing highly flammable
materials or gases.
If moisture has penetrated the system (e.g. due to a damaged enclosure), do not install or
operate the system.
Do not move the system when it is already connected with battery modules.
Secure the system to prevent tipping with restraining straps in your vehicle.
The transportation of AlphaESS Storion-SMILE5 must be made by the manufacturer or an
instructed personal. These instructions shall be recorded and repeated.
A certified ABC fire extinguisher with minimum capacity of 2kg must be carried along when
transporting.
It is totally prohibited to smoke in the vehicle as well as close to the vehicle when loading
and unloading.
For the exchange of a battery module, please request for new hazardous goods packaging
if needed, pack it and let it be picked up by the suppliers.
In case of contact with electrolyte, rinse the affected areas immediately with water and
consult a doctor without delay.
CAUTION:
Risk of injury through lifting or dropping the system.
The inverter and battery are heavy. There is risk of injury if the inverter or battery is lifted incorrectly
or dropped during transport or when being attached to or removed from the wall.
Lifting and transporting the inverter and battery must be carried out by more than 2 people.

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Introduction
1.5 Parts List
Check the following parts list to ensure it is complete.
AlphaESS delivers a total system separately on site to client, this consists of:
SMILE5-INV
8x M8*60
2x M4 Nuts
4x M6 Nuts
1x Mounting Panel
1x Mounting
Bracket
10x M6
Gasket
2x MC4
1x Meter
(1x SM60A or 1x ADL3000 or 1x ACR10R)
1x Installation
Manual
1x User
Manual
SMILE5-BAT
6x M8*60
6x M5*10
6x M4*10
2x Mounting Panel
6x M6 Gasket
2x Power Cable
(1 black, 1 red)
1x User Manual
Battery Communication Cable

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1.6 System Appearance
Figure 4 Storion-SMILE5 Delivery Scope
Object
Description
1
Hybrid Inverter with Cable Box
2
EMS Display Screen
3
Cable Box Part of Inverter
4
SMILE5-BAT (Battery 1)
5
SMILE5-BAT (Battery 2)
Total height about 182 cm

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Introduction
Cable Box Part
Figure 5 Inverter without Cable Box Covers– Front
View
Figure 6 Inverter without Cable Box Covers - Rear
View
Figure 7 Cable Box Part without Covers – Front View
Item
Description
Item
Description
BAT
Battery Switch
PV
PV Switch
GRID
Grid Switch
BACKUP
Backup Switch
INV
Inverter Debug Communication
Port
LAN
Net Wire Connection Port
DRM
Power Dispatching Port for
Australia
BMS
Battery Communication Port
Meter
Meter Communication Port
CAN
External Expansion Port
Or External Dispatching Port
Dry
Contact
Relay
External Device Control Interface
Dry Contact Relay

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Introduction
Object
Description
Item
Description
PV1, PV2
PV Connector
GRID
Grid Wiring Outlet
BACKUP
Backup Wiring Outlet
Grid and Backup
Terminal Board

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Introduction
1.7 Liability Limitation
Any product damage or property loss caused by the following conditions AlphaESS does not assume
any direct or indirect liability.
Product modified, design changed or parts replaced without AlphaESS authorization;
Changes, or attempted repairs and erasing of series number or seals by non AlphaESS
technician;
System design and installation are not in compliance with standards and regulations;
Failure to comply with the local safety regulations (VDE for DE, SAA for AU);
Transport damage (including painting scratch caused by rubbing inside packaging during
shipping). A claim should be made directly to shipping or insurance company in this case as
soon as the container/packaging is unloaded and such damage is identified;
Failure to follow any/all of the user manual, the installation guide and the maintenance
regulations;
Improper use or misuse of the device;
Insufficient ventilation of the device;
The maintenance procedures relating to the product have not been followed to an acceptable
standard;
Force majeure (violent or stormy weather, lightning, overvoltage, fire etc.);
Damages caused by any external factors.

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Installation
Installation
This manual introduces the basic steps of how to install and set up AlphaESS Storion-SMILE5.
SMILE5-BAT is a sealed component with no access to battery terminals or cell components within the
module.
NOTE: please pay attention for unpacking the battery, otherwise components could be
damaged.
Observe the specified minimum distances to neighboring objects.
The minimum distances ensure that:
There is sufficient heat dissipation,
The storage system outer cover can be opened easily,
There is sufficient space for carrying out maintenance work.
Figure 8 Limit Distance of Installation to Neighboring Objects
2.1 Installation Site and Environment
2.1.1 General
This SMILE5 energy storage system is an indoor system and can only be installed in an indoor
location.
When SMILE5 systems are installed in a room, SMILE5 must not be hampered by the structure of the
building, the furnishings and equipment of the room.
The Storion SMILE5 is naturally ventilated. The location should therefore be clean, dry and adequately
ventilated. The mounting location must allow free access to the unit for installation and maintenance
purposes, and the system panels must not be blocked.
The following location are not allowed for installation:
habitable rooms;
sites where the freezing point is reached, such as garages, carports or other places;
sites with humidity and condensation over 85%;
sites which are salty and where humid air can penetrate;
earthquake areas –additional security measures are required here;
sites that are higher than 3000 meters above the sea level;
sites with explosive atmosphere;

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sites with direct sunlight;
sites with extreme change of ambient temperature;
wet rooms;
sites with highly flammable materials or gases; or
sites with a potentially explosive atmosphere
2.2 Installation
Figure 9 Unpacking the Inverter and Battery
Step 1: Remove the battery and inverter from the packaging box.
2.2.1 Battery Installation
Figure 10 Battery Positive and Negative port
Figure 11 Battery Power Cable Installation Diagram
Step 2: Connect the power cable at the top, which are included in the parts list of SMILE5-BAT.
Positive
Connector
Negative
Connect
or

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Figure 12 Assemble Battery Mounting Panel
Step 3: Assemble the battery mounting panel on the battery.
Figure 13 Battery Installation - Drill Holes
Step 4: Position the battery parallel to the wall and use a Φ8mm drill to drill holes to a depth of about
70mm in the wall for subsequent fixation of the mounting plates.
M5*10 Screws
drill φ8, depth about 70 mm

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Installation
NOTE: Place a cover (paper, foil, etc.) over the battery while drilling into the wall to protect it
from dust. In addition, at the spot of installation, the slope of the ground on a horizontal plane
may not exceed 3°.
Figure 14 Battery Installation – Mounting on the Wall
Step 5: Remove the debris baffle and secure the battery to the wall with screws and gaskets.
Figure 15 Battery Installation – Second Battery Installation
M6 Gasket
M8*60