alphainnoTec LW 160 H-A/V User manual

Subject to technical change without notice.
83054500bUK – Translation into English of the original German operating manual ait-deutschland GmbH
HEAT PUMPS
Operating Manual
Outdoor installation
AIR/WATER
UK
LW 160 H-A/V

2
Subject to change without notice.
83054500bUK – Translation into English of the original German operating manual ait-deutschland GmbH
Please read rst
This operating manual provides important information on
the handling of the unit. It is an integral part of the product
and must be kept ready to hand in the immediate vicinity
of the unit. It must remain available throughout the entire
service life of the unit.It must be handed over to subsequent
owners or users of the unit.
Read the operating manual before starting any work on
or with the unit. Especially the chapter on safety. Follow all
instructions in full and unreservedly.
This operating manual may contain descriptions,which seem
incomprehensible or unclear. In the event of any questions
or if any details are unclear, contact the factory customer
service department or the manufacturer's local partner.
As this operating manual was written for several different
models of the unit, always comply with the parameters for
the respective model.
This operating manual is intended only for persons assigned
to work on or with the unit.Treat all its constituent parts
condentially. They are protected by copyright. They may
not be reproduced, transmitted, copied, stored in electronic
systems or translated into another language, either wholly
or in part, without the express written permission of the
manufacturer.
Symbols
The following symbols are used in the operating manual.
They have the following meaning:
Information for users.
Information or instructions for qualied personnel.
DANGER!
Indicates a direct impending danger result-
ing in severe injuries or death.
WARNING!
Indicates a potentially dangerous situation
that could result in serious injuries or death.
CAUTION!
Indicates a potentially dangerous situation
that could result in moderate or slight inju-
ries.
ATTENTION
Indicates a potentially dangerous situation, which
could result in property damage.
NOTE.
Emphasised information.
€ENERGY SAVING TIP
Indicates suggestions that help to save energy, raw
materials and costs.
Reference to other sections of the operating
manual.
Reference to other documents of the manufacturer.

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Contents
INFORMATION FOR USERS AND QUALIFIED
PERSONNEL
PLEASE READ FIRST ..............................................................................2
SYMBOLS ..................................................................................................2
INTENDED USE ......................................................................................4
DISCLAIMER.............................................................................................4
EC CONFORMITY .................................................................................4
SAFETY ......................................................................................................4
CUSTOMER SERVICE............................................................................. 5
Service addresses..............................................................................5
WARRANTY/GUARANTEE.................................................................5
DISPOSAL .................................................................................................5
HOW HEAT PUMPS WORK................................................................6
AREA OF USE ..........................................................................................6
HEAT METERING....................................................................................6
OPERATION.............................................................................................6
CARE OF THE UNIT..............................................................................7
MAINTENANCE OF THE UNIT .........................................................7
Cleaning and ushing unit components....................................... 7
MALFUNCTIONS ...................................................................................7
INSTRUCTIONS FOR QUALIFIED PERSONNEL
SCOPE OF SUPPLY.................................................................................8
INSTALLATION AND ASSEMBLY .......................................................9
Installation location ..........................................................................9
Transport to the installation location ..........................................9
Installation ..........................................................................................9
Attaching the air deector hoods...............................................11
Installation / connection to the heating circuit ........................13
Condensate drain ...........................................................................13
PRESSURE SAFETY ...............................................................................14
CIRCULATION PUMP .........................................................................14
Permissible positions of the circulation pump .........................14
Circulation pump technical data..................................................14
BUFFER TANK........................................................................................15
WATER HEATING ................................................................................15
HOT WATER TANK..............................................................................15
ELECTRICAL CONNECTION WORK ...........................................15
Power connection...........................................................................15
Heat pump side connection of the BUS cable .........................16
FLUSHING, FILLING AND VENTING THE SYSTEM ....................17
INSULATING THE HYDRAULIC CONNECTIONS ....................18
COMMISSIONING................................................................................19
Safety temperature limiter............................................................19
OVERFLOW VALVE...............................................................................19
DISMANTLING......................................................................................20
Removal of the buffer battery......................................................20
TECHNICAL DATA/SCOPE OF SUPPLY ........................................21
PERFORMANCE CURVES...................................................................22
Heating capacity/COP / power consumption /
heat pump pressure loss
SOUND PRESSURE LEVEL .................................................................23
DIMENSIONED DRAWINGS ............................................................24
INSTALLATION PLAN.........................................................................25
TERMINAL DIAGRAM.........................................................................26
CIRCUIT DIAGRAMS...........................................................................27
APPENDIX
EC DECLARATION OF CONFORMITY........................................31
Subject to change without notice.
83054500bUK – Translation into English of the original German operating manual ait-deutschland GmbH Subject to change without notice.
Subject to change without notice.
83054500bUK – Translation into English of the original German operating manual ait-deutschland GmbH

4
Subject to change without notice.
83054500bUK – Translation into English of the original German operating manual ait-deutschland GmbH
Intended use
The unit is only to be used for its intended purpose. This
means:
•for heating.
•for water heating.
The unit may be operated only within its technical
parameters.
“Technical data /scope of supply” overview.
NOTE.
Notify the responsible power supply company of
the use of a heat pump or heat pump system.
Disclaimer
The manufacturer is not liable for damage or losses resulting
from any use of the unit which is not its intended use.
The manufacturer's liability also expires:
•if work is carried out on the unit and its components
contrary to the instructions in this operating manual.
• if work is improperly carried out on the unit and its
components.
•if work is carried out on the unit which is not
described in this operating manual, and this work has
not been explicitly approved by the manufacturer in
writing.
•if the unit or components in the unit have been
changed, modied or removed without the explicit
written consent of the manufacturer.
EC conformity
The unit bears the CE marking.
EC Declaration of Conformity.
Safety
The unit is safe to operate when used for its intended
purpose. The construction and design of the unit conform
to current state-of-the-art standards, all relevant DIN/VDE
regulations and all relevant safety regulations.
Every person who carries out work on the unit must have
read and understood the operating manual before starting
any work. This also applies if the person concerned has
already worked with such a unit or a similar unit or has
been trained by the manufacturer.
Every person who carries out work on the unit must
comply with the applicable accident prevention and safety
regulations. This applies in particular to the wearing of
personal protective clothing.
DANGER!
Risk of fatal electric shock!
All electrical connection work must be
carried out by qualied electricians only.
Before opening the unit, disconnect the
system from the power supply - wait for 90
seconds = residual voltage at inverter - and
prevent it from being switched back on!
WARNING!
Only qualied personnel (trained heating,
refrigeration engineers and electricians)
may carry out work on the unit and its
components.
WARNING!
Unit contains refrigerant!
Leaking refrigerant could result in personal
injury and environmental damage.Therefore:
– Switch off system.
– Notify the manufacturer’s authorised
customer service.
ATTENTION
For safety reasons:
Never disconnect the unit from the power supply,
unless the unit is being opened.

5
Subject to change without notice.
83054500bUK – Translation into English of the original German operating manual ait-deutschland GmbH Subject to change without notice.
Subject to change without notice.
83054500bUK – Translation into English of the original German operating manual ait-deutschland GmbH
ATTENTION
Install the heat pump only outdoors and operate
only with outside air as the heat source. Do not
restrict or block the air-conducting sides.
Dimensioned drawing and installation plan for the
respective model.
WARNING!
Never switch on the unit if air ow deectors
on the unit are removed.
ATTENTION
It is not permitted to integrate the heat pump
in ventilation systems. Use of the cooled air for
cooling purposes is not permitted.
ATTENTION
The ambient air at the place in which the heat
pump is installed, as well as the air drawn in as a
heat source, must not contain any corrosive con-
stituents!
Constituents (such as ammonia, sulphur, chlorine,
salt, sewage gases, ue gases…) can cause damage
to the heat pump, which can result in complete
failure / irreparable total damage to the heat pump!
Can be installed near the coast.
CAUTION!
In the air outlet area the air temperature is
approx.5° K below the ambient temperature.
Under certain climatic conditions an ice
layer can therefore form in the air outlet
area. Install the heat pump so that the air
blower does not discharge into footpath
areas.
Customer service
For technical information please contact a qualied installer
or the manufacturer's local partner.
SERVICE ADDRESSES
For a current list and additional partners of the manufacturer,
please visit
DE: www.alpha-innotec.de
EU: www.alpha-innotec.com
Warranty/Guarantee
For warranty and guarantee conditions, please refer to your
purchase documents.
NOTE.
Please contact your dealer about all matters
concerning warranties and guarantees.
Disposal
When decommissioning the old unit, always comply with
local applicable laws, directives and standards concerning
the recovery, recycling and disposal of materials and
components of cooling units.
“Dismantling”.

6
Subject to change without notice.
83054500bUK – Translation into English of the original German operating manual ait-deutschland GmbH
How heat pumps work
Heat pumps operate on the same principle as a refrigerator:
the same technology, only with reversed benets. The
refrigerator extracts heat from food, It discharges this heat
into the room through ns at its rear.
The heat pump extracts heat from our environment: from
the air, earth or water.The extracted heat is conditioned in
the unit and passed on to the heating water. Even when it is
extremely cold outside, the heat pump draws enough heat
to heat a house.
Example: sketch of a brine/water heat pump with underoor
heating:
4/4= useful energy
approx. 3/4= environmental energy
approx. 1⁄4= external
electrical energy
Area of use
Taking into consideration the ambient conditions, limits of
use and the relevant regulations, any heat pump can be used
in new or existing heating systems.
“Technical data /scope of supply” overview.
Heat metering
In addition to proof of the unit's efciency, the EEWaermeG
(German law promoting renewable energy for heating) also
requires heat metering (hereinafter referred to as WME).
Heat metering is mandatory for air/water heat pumps. Heat
metering for brine/water and water/water heat pumps only
has to be installed for a ow temperature ≥35 °C.The heat
metering must record the total thermal energy output
(heating and hot water) to the building. In heat pumps with
heat metering, the evaluation is carried out by the controller.
The controller displays the thermal energy output into the
heating system in kWh.
Operation
Your decision to purchase a heat pump or a heat pump
system is a long-term contribution to protecting the
environment through low emissions and reduced primary
energy use.
You use the control element of the heating and heat pump
controller to operate and control the heat pump system.
NOTE.
Make sure that the controller settings are correct.
Operating manual of the heating and heat pump
controller.
To ensure that your heat pump or heat pump system oper-
ates efciently and ecologically, please pay particular atten-
tion to the following:
€ENERGY SAVING TIP
Avoid unnecessarily high ow temperatures.
The lower the ow temperature on the heating
water side the more efcient the system.
€ENERGY SAVING TIP
Preferably use purge ventilation. Compared to con-
tinuously open windows, it is better to air rooms
by fully opening windows for a short period, two
to three times a day (so-called “purge” ventilation);
this reduces energy consumption and your heating
bill.

7
Subject to change without notice.
83054500bUK – Translation into English of the original German operating manual ait-deutschland GmbH Subject to change without notice.
Subject to change without notice.
83054500bUK – Translation into English of the original German operating manual ait-deutschland GmbH
Care of the unit
You can use a damp cloth and standard cleaning products to
clean the outer surfaces of the unit.
Do not use cleaning or care products that contain abrasives,
acids and/or chlorine. Such products would irreparably
damage the surfaces and could also cause technical damage
to the unit.
Maintenance of the unit
The cooling circuit of the heat pump requires no regular
maintenance.
According to EU regulation (EC) 842/2006, certain heat
pumps must be checked for leakage and a log book of the
inspections must be kept!
The criteria for whether or not it is necessary to check
for leakage and keep a log book are the hermetic tightness
of the refrigerating circuit (hermetically sealed system) and
the refrigerant capacity of the heat pump! Heat pumps with
refrigerant capacity < 3 kg do not require a log book. For
all other heat pumps, the log book is supplied with the heat
pump.
Log book for heat pumps, “Information on use of
the log book” section.
The components of the heating circuit and the heat source
(valves, expansion vessels, circulation pumps, lters, dirt
traps) should be checked and cleaned as necessary, but at
least annually, by qualied personnel (heating or cooling
system tters).
The intake and discharge openings must be checked for dirt
at regular intervals (depends on where the unit is installed)
and cleaned if necessary.
ATTENTION
Check regularly to ensure that the condensate can
drain out of the unit freely, without obstruction.To
this end, check the condensate pan in the unit and
the condensate drain regularly for dirt / blockages
and clean as necessary.
Icing of the protective grating
If temperatures fall below freezing and high levels of
humidity are present, ice can form on the protective grating
of the air deector hoods. In order to ensure fault-free
operation, the ice must be removed regularly!
It is best to sign a maintenance agreement with a heating
installation company. It will arrange for the necessary
maintenance work at regular intervals.
CLEANING AND FLUSHING UNIT COMPONENTS
CAUTION!
Unit components may be cleaned and
ushed only by customer service personnel
authorised by the manufacturer. Only use
liquids recommended by the manufacturer.
After ushing the condenser with chemical
cleaning agent, any residues must be neu-
tralised and the system ushed intensively
with water. Always note and follow the tech-
nical data of the respective heat exchanger
manufacturer.
Malfunctions
In the event of a fault, you can read out the cause of the
fault from the diagnostic program of the heating and heat
pump controller.
Operating manual of the heating and heat pump
controller.
CAUTION!
Only customer service personnel authorised
by the manufacturer may carry out service
and repair work on the components of the
unit.
Note that no fault is displayed if the safety temperature
limiter on the electric heating element has triggered
(depending on model).
“Commissioning”, “Safety temperature limiter”
section.

8
Subject to change without notice.
83054500bUK – Translation into English of the original German operating manual ait-deutschland GmbH
Scope of supply
Example of scope of supply packaging:
(TWO PACKING UNITS):
Packing unit 1:
Air deector hoods (2 hoods,
each in a separate box)
Packing unit 2:
Compact unit with hermetic compressor, all
safety-relevant components for monitoring of
the cooling circuit and hose for condensate
discharge (connected on the heat pump side).
1 Circulation pump UP 25-85 PWM (included)
Check the delivery for outwardly visible signs of
damage…
Check to make sure that the delivery is complete…
Any defects or incorrect deliveries must be reported
immediately.
NOTE.
Note the unit model.
“Technical data /scope of supply” overview.
FUNCTIONALLY NECESSARY ACCESSORIES
ATTENTION
Use only original accessories made by the manufac-
turer of the unit.
The heating and heat pump controller as a wall-mounted
controller is a functionally necessary accessory that you
must order separately.
The heat pump is only a fully functional unit if the heating
and heat pump controller is installed.
Heating and heat pump controller 2.1
(for wall mounting)
Communication between the heat pump and controller
takes place via a cable to be laid on site by the customer
(I(Y) STY 2x2x0.6 mm²).
ADDITIONAL ACCESSORIES
The installation accessories (vibration isolators) for air/
water heat pumps for outdoor installation must be ordered
separately.

9
Subject to change without notice.
83054500bUK – Translation into English of the original German operating manual ait-deutschland GmbH
Subject to change without notice.
83054500bUK – Translation into English of the original German operating manual ait-deutschland GmbH
Installation and assembly
The following applies to all work to be done:
NOTE.
Always comply with the relevant local accident
prevention regulations, statutory regulations,
guidelines and directives.
NOTE.
Note the sound information for the respective model.
“Technical data/scope of supply” overview,“Sound”
section and “Sound pressure level” overview.
INSTALLATION LOCATION
ATTENTION
Install the unit outside buildings only.
Dimensioned drawing and installation plan for the
respective model.
TRANSPORT TO THE INSTALLATION LOCATION
To prevent damage during transport, transport the packed
unit to its nal installation location using a pallet truck,
forklift truck or crane.
WARNING!
Risk of tilting and overturning on lifting the
unit from the wooden pallet and during trans-
port! People can be injured and equipment
damaged; always work with several people.
– Take suitable precautions to prevent the
risk of overturning.
ATTENTION
Never use components and hydraulic connections
on the unit for transport purposes.
ATTENTION
Do not tilt the unit by more than 45° maximum (in
any direction).
INSTALLATION
Place the unit on a load-bearing, rm and horizontal
foundation. Make sure that the foundation is designed
for the weight of the heat pump. Materials that full this
requirement can be used for the foundation (concrete,
paving slabs, etc.). The surface in the air outlet area of the
heat pump must be permeable to water.
CAUTION!
In the air outlet area the air temperature is
approx. 5 K below the ambient temperature.
Under certain climatic conditions an ice
layer can therefore form in the air outlet
area.
Install the heat pump so that the air is not
blown out in the area of footpaths.
NOTE.
Always refer to and follow the installation plan for
the respective model. Note the size and minimum
clearances.
Installation plan for the respective model.

10
Subject to change without notice.
83054500bUK – Translation into English of the original German operating manual ait-deutschland GmbH
LIFTING THE UNIT WITH TUBE HANDLES
REAR:
ATTENTION
Make sure that the tube handles do not damage
cable harnesses and components in the unit.
Lift the unit with the inserted tube handles, with at least
four people (one for each tube handle) and place on the
base. Make sure that the unit's baseframe is in full contact
with the surface of the ground.
LIFTING THE UNIT WITH A CRANE
Remove the strips on the sides of the wooden pallet…
PREPARING FOR INSTALLATION
Remove lower facing panels on the switch box side and
the water connection side of the unit…
1 Quick-release screws
2 Lower facing panel
Undo the quick-release screws. Turn through 90° to
the left…
On both sides, pull the lower facing panel upwards and
outwards at an angle, lift out and put in a safe place...