Alpine Ds series User manual

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\

~

SERVICE

UAL

In-dash CD Changer Mechanism

1111111111111111111111111111111111111111

:3

Ll

Snuttle

V14812

ADDENDUM

&

REVISED

OS SERIES [

Contents

CD Mechanism Assembly Parts List .......

..

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.. ..

..

...

..

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...

..

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..

...

..

......

..

........... 2

Exploded View (CD Mechanism) .......

..

.

..

...................

..

...

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..

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...

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...

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..

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..

3

to

4

CD Mechanism Assembly Parts List

Note

: The

parts

is

not

mentioned

,

refe

r

to

the

Servi

ce

Manual

DS

Series (68PS0238W01)

Symbol

Index

Part No.

Description

Symbol Part

No

.

Description

0

D.

0

D.

0

6.

No

.

No

.

5

2-B

41B31986W12 Spri

ng,

Co

il Miscellaneous

27 4-E 04B41345P24

Washer

, Lock

(M2

.

1)

33

5-C

01V41100W92

Ass

y.,

Driver

Unit

33

5-C

01V41100W92

Ass

y.,

Driver

Unit 0

M103

01V14400W40 Assy

.,

Tray

Motor

(6V-260mA)

33

5-C

01V53800W55 Assy.,

Driver

Unit

0

M103

01V14400W40 Assy., Tray

Motor

(6V-260mA)

D.

M103

01V61900W99 Assy., Tray

Motor

(6V-260mA)

35

2-E

01V41100W33

Ass

y.

, Chassis

Top

(A) 0

M104

01V41100W38 Assy.,

Loading

Motor

(7V-260mA

35

2-E

01V41100W33 Assy

.,

Chassis

Top

(A) 0

M104

01V41100W38 Assy

.,

Loading

Motor

(7V-260mA

35

2-E

01V63100WOl Assy

.,

Chassis Top (A)

51

4-D 03S40014G02 Screw, W/

Washer

(M2

X

6)

6.

Ml04

01V63100W04 Assy.,

Loading

Motor

(7V-260mA

86

4-A

44A31666WO1

Worm

,

Wheel

Tray

86

4-A

44A31666W01

Worm

,

Wheel

Tray

86 4-A 44A60134WO1

Worm

,

Wheel

Tray

103

2-E

03S94385F28 Screw, Pan (M1.7X 2)

105 3-F 41B31986W13 Spring, Coil

118

l-G

03S94385F42 Screw, Pan

(M1.7

X 2.

5)

120 03S94385F41 Screw, Pan

(M2

X 2.

5)

.'

122 2-A 03S40014G82 Screw, W/

Washer

(M2

X 3.

5)

123

41A

11480W01 Spri

ng

124 04B41345P23

Wa

s

her

, Lock

(M

1.7)

125 04S40075G09 Washer, Polysl

ider

(M2

X

5)

126 4-C 03D40121T38 Screw,

W/Double

Washer

(M2

X

5)

127 84T45446W01

FPC

LED

(1) P.C.Board

Notes

0:

DS24A010

Model

Only,

D.

: DS24A020

Model

Only, o : DS24A01A

Model

Only,

Others:

Common

.

-2-

1

12

,

I

i 13

4

) 5

Exploded View (CD Mechanism)

-'" -'"

'i' 'i'

'" '"

A I

\

\L-

B

-3-

\ \ \ \

.?:- \

.5

\

a;

-g

:::;;

o

N

~

;(i

C

~

E

_ E

o 0

u.. U

<l

~

..

~

.910

o

z

\ \ \

I

Note: The pans with symbols higher than 300

PI1

01

and

Ml

05

need

he

ight adjustment

10

the Assy,

and

Chassis Top (A).

So

. they

are

not supplied

as

separate pans. When

replacement for them is required, replace

the Assy.

and

Magazine

(Symbo

l 35),

~1)

i2-i5

3 0

O.~O~H~B~g},irJPI

'O

l

.

Ml05

(:-:>1,.I"[{;t,

Assy.

Chassis

Top (

A)

l'

~e~Dlf~~t~~~m

.• •

~~

I~U%ttfi(",*ttA.

o

:)Et~Hr

)

~

J.

ASSy

Tray

Magazine

Unit

(

!2~

,

j 5 )

i:

<xlllV«

t~e

c',

r------------------,

I

~

:g

\

I

"'"

I '"

I \

I

~

I

I N

I

(oo

)(

tc;

)

~

(

ffi

I

~I

~

V

"\)j~~\

1

~1~

-

·_t\

\::::"·-

i-

-

--

-

--

-7

~,

:h

I

.1.

...

E

c D

~

5

fl

0,

1

I~

\ "

\"\

\:\

11

1

Iff

YIJ;

\

I F

-4-

I G I

v

;{~

:S

A

.L

-g

~

.

'"

o

LLI

~

>-

LLI

c>

a:

.

~

• 0

E E

~~

~

--

-

~

...

~

-

.,

'"

..,

~

...

'"

0

U)

-

'"

-~ ~

::..

~

LLI

UJ

-

>-

- -

UJ

-w

~

UJ

Cl?

~

UJ

(!)

;:;;!

>-

"-

U)

o w w

'"

UJ

>-

« «

-'

w w

o

a: a:

::;

Cl Cl

D

.

l~~

1@

1®19

~Ji

H

Cl)

!!:!

a:

LU

Cl)

C

----

--

______

,...,....

_ M_ _

__

_

____

~

__

--

__

_

__

_

/'

" ,

r ,

\;

-

1111111111111111111111111111111111111111

V15404

///l

~LPINE

®

SERVICE

I I

UAL

In-dash CD Changer Mechanism

3

Ll

Snuttle

OS

Series

\

Contents

Component disassembly and assembly notes ..................................................................................................3

Exploded View (CD Mechanism) ......................................................................................................................9

CD

Mechanism Assembly Parts List .................................................................................................

~

.............

11

-2-

..

.../

Component disassembly and assembly notes

1.

Drive

unit

disassembly

(1)

Rem

ove

the

five

screws

CD.

(See Figures 1.

2.

and

3)

<

Assembly

note>

• M

ove

the

Holder-rack

assembled

fully

in

the

direction

indicated

by

the

arrow.

(See Figure

3)

CD

Tigh

te

ning

Drive

unit

Left

cross

section

Figure 2

Holder·

rack

assembled

Drive

unit

Rear cross section

-3-

Tightening

Drive

unit

Rig

ht

cr

os

s

section

Figure

3

Figure

1

Tightening

torque:

2kg·

cm

2.

Tray

motor

(M103)

disassembly

(1) Remove

the

four

springs 0 and

the

three

screws

CD

·

Disassemble

the

Loading

tray

assembled. (See Figure 4)

(2) Remove

the

two

screws

0.

Disassemble

the

Gear

bracket

assembled.

(See

Figure

4)

(3) R

emove

the

two

screws

0.

the

Tray

motor

(M 103)

can

be

removed.

(See Figure

4)

<Assembly

notes>

•

When

the

Gear

bra

c

ket

assembled

and

Riveting

bracket-damper

assembled are assembled.

move

the

Riveting

holder-rack

as

sembled

of

the

Riveting

damper-bracket

assembled

fully

in

the

direction

indicated

by

the

arrow.

(See Figure

5)

•

Mount

the

Tray

motor

(M

103)

so

the

label

position

is

correct. (See

Figure

4)

•

Use

the

correct

springs

for

mounting

the

drive

unit

because

the

springs 0

diffe

r

in

size. (Spring

0-2

is

larger

than

spring

CD

-1)

Tightening

torque:

2kg

.

cm

torque:

2kg

. cm

torque:

1.

5-2kg·

cm

//

/ /

I

Loading

I I

L

______

_______

___

_

____

J

Drive

unit

Riveting

bracket-

damper

assembled

......

tray

assembled

---1~~"

i

Gear

bracket

t

4 assembled I

Tray

motor

(Ml03)

Tightening

Label surface

torque:

l.5kg·

cm

Riveting

holder-

rack assembled

Figure

5

Riveting

bracket-

damper

assembled

-4-

Figure

4

(

\

...

....

"

.'

-

...

; { I

\

....

:

3. CD-LSI P.C.Soard

disassembly

(1)

Before

disassembling

the

CD-LSI P.CBoard,

remember

to

solder

point

@on

the

Flexible

P

.CBoard

connected

to

the

pick -

up

unit.

(See

Figure

6)

(2)

Remove

the

three

screws 0

and

the

connectors

connected

to

the

CD

-

LSI

P

.CBoard.

(See Figure

6)

The

CD

-

LSI

P.C.Board can

be

removed.

<Assembly

notes>

• The

screw

0-2

type

is

different

from

that

of

the

screws

0-1.

• The

solder

on

the

Flexible

P.C.Board

must

be

thoroughly

removed

after

inserting

the

connector

into

the

CD

-

LSI

P.C.Board

connector

.

A

Solder

I

Flexible

P.CBoad

Tightening

torque:

1.5kg . cm

Tightening

torque:

1.S

kg · cm

4. Driver P.C.Soard

disassembly

(1) Remove

the

two

screws @.

Remove

the

two

Disc guides. (See Figure

6)

(2) Remove

all

connectors

and

wires

connected

to

the

driver

P.C.Baord,

the

P.

CBaord

can be

remo

ved.

Disc

guide

Figure

6

-5-

Tightening

torque:

1.S

kg . cm

CD

-

LSI

P.CBoard

Tightening

torque:

1.Skg .

cm

5.

Sled

motor

(M102)

disassembly

(1) Remove

the

two

screw

(0

and

two

wires

(blue

and

red)

connected

between

the

Driver

P.C.Baord

and

the

Sled

motor

(M 102).

(See

Figures 7

and

8)

Note:

If

the

sled

is

pulled

too

forcibly,

the

Gear

rack

will

be

br

oken

or

the

Screw

shaft

will

be

scratched.

(2) Remove

the

Bushing,

Shaft

screws,

and

the

washer@

(Ml.7)

to

disassemble

the

Middle

gears.

(See

Figure

8)

(3) Remove

the

two

screws

CD

.(See

Figure

8)

The

Sled

motor

(M102)

can

be

removed.

Tightening

torque:

1-1

.5kg·

cm

Shaft

stopper

CD

'

~

Middle

gear

~

Sled

motor

(Ml02)

Figure

8

Shaft

stopper

Red

Motor

bracket

-6-

Shaft

" !

Tightening

torque:

1.

5-2kg

'cm

Figure

7

1

2

.; 3

4

5

DS Series

DS

Series

Exploded View (CD Mechanism)

A I 8

-9-

I

Note: The parts with symbols higher than 300

and

PI101

and M105 need height adjustment

to

the

Assy. and Tray Magazine Unit. So, they

are

not

supplied as separate parts.

When replacement for them

is

required, ;

replace the Assy. and Magazine (Symbol

35)

.

c I o I

/

~---------------

,\

\ \

E

\ \ \ \

I F

-10-

G

-g

i

"

uJ

,

Ul

" <

o

UJ

"'

0:

.

~ ~

c 0

~

.

~

~ ~

: 1

LJ

\ -I \

;§

il

tl

~

:

. , . ,

U",

••

j

!~

~

~:

10 '" " I

~

:J)

L

~ ~

I

::;

~

:-11

i~

§

~

I

, !

~~

~

I H

6.

Pick

-

up

unit

(HD101)

disassembly

• Wear

an

electrostatic

discharge

band

when

disassembling

the

Pick·up

unit(H010l).

Do

not

touch

the

lens

or

base.

(1) Remove

the

four

screws

@and

four

Shaft

stoppers.

(See

Figure 7)

(2) Remove

the

two

Shafts. (See Figure 7)

(3) Remove

the

two

screws

@and

the

Gear rack. (See

Figure

9)

<Assembly

notes>

• Always

wear

an

electrostatic

discharge

band.

• Never

touch

the

Lens

of

the

Pick -

up

unit

or

the

base.

(See

Figure 10)

•

The

Solder

on

the

Flexible P.

CBaord

must

be

thoroughly

removed

after

inserting

the

connector

into

the

CD

-

LSI

P.

CBoard

connector

. (See Figure 10)

• Form

the

two

Flexible P.CBoard

project

ing from

the

.Pi

ck

-

up

unit

(H0101)

as

shown

in

Figure 11.

P.CBaord

(Pin

photodio

,de)

------

,

Pick

-

up

unit

(H0101)

/

,- Flexible P.

CBaord'"',

t.

I

I I

//~

Pick ·

up

base

Figure

11

\

\\

/

,

"

------

-7-

"

,

/

~/

,

\

I

_~I

Tightening

i

12

torque

: 1

kg

,

cm

I

Pick -

up

unit

(H0101)

Figure 9

Lens

Flexible

P.CBaord

Figure 10

1.

Lower

roller

disassembly

(1)

Remove

the

two

screws @

and

the

Riveted

roller

bracket.

(See Fi

gure

12)

(2) Remove

the

washer

@

(M2.6).

(See Figure 12)

(3)

Straighten

the

Hook 0 using a pair

of

pliers. (See

Figure

12)

The

Lower

roller

can be

removed

.

<Assembly

note>

•

Flatten

the

Hook

0

with

a

pair

of

pliers

as

shown

in

Figure

13.

Tightening

torque:

1.5-2kg

· cm

Pair

of

pliers

Hook

~~

Lower

roller

Riveting

under

-

arm

Figure

13

Riveting

roller

bracket

-8-

\

Hook

LOW~

"\

. g

Rivetm

under

-

arm

Figure 12

Cabinet Assembly Parts List (CD Mechanism)

N t

o e : Th . h t

eRarts

Wit

ou t I' t

par

s

IS

are

no

t I' d

supp

le

Symbol

Index

Part

No.

Description

Symbol

In

dex

Part

No.

Description

No. No.

2

4183198

6W10

Spring,

Coil

46

4-C

07A31720W01

Stopper,

Shaft

(C)

3

03S94385F09

Screw,

Pan

(M2 x

3)

47

07A31721W01

Stopper,

Shaft

(D)

4

5-0

41831986W09

Spring,

Coil

48

03S70494F14

Screw,

Pan

(M 1.7 x 4)

5 2-8

41831986W07

Spring,

Coil 50

4-0

01A32068WOl

Assy.,

Riv.

Bracket

Damper

6

75B38085W01

Damper,

SDL

51

4-0

03S40014G61

Screw,

WIWasher

(M2 x 5)

7

15A40136W01

Holder,

Damper-S

52 4-C

07A41531W01

Spring,

GND

8

03S40014G07

Screw,

WIWasher

(M2 x 4) 53

5-0

15A31680WO

1

Guide,

Disc R

10

04841345P22

Washer,

Lock

(M2.6)

54 3

-D

15A31681WOl

Guide,

Disc L

11

3-A

44A31669WO

1

Gear,

Tim ing 55

03S94385F18

Screw,

Pan

(M

2 x

3.5)

12

43A31617WOl

Sleeve,

Shaft

Timing

56 2-C

03S70494F15

Screw,

Pan

(M2

x4)

57 5

-F

01V41100W32

Assy.,

Bracket

Roll

Under

13

04841345P02

Washer,

Lock

(Ml.7)

58

4-0

01831975WOl

Assy.,

Riv.

Clamper

C

14

2-B

07C31699W01

Bracket,

Locator

59

4-0

41B31986W03

Spring,

Coil

15

3-8

01A32057W01

Assy.,

Riv

Disc

Guide

60

04B41345P19

Washer,

Lock (M 1.7)

16

3-8

47A3

1

658W01

Shaft,

Arm

61

4

-F

41A4

1640

WO

l

Spr

in

g,

Roller

17

2-8

04841345POl

Washer,

Lock

(Ml.2)

62

4-8

84D3116

1W01

FPC

Tray

Motor

P.

C.Board

53 3

-D

03S94385F30

Screw,

Pan

(Ml.6x2.8)

18

2-B

41A32137W01

Spring

, Disc

Guide

64 3-D

44A3

2062WO1

Gear,

Middle

(A)

19

2-B

47A31654W01

Sha

ft,

Timing

55 3-D

04S40075G05

Washer,

Polyslider (M2.

1)

20

1-B

04C42091G11

Ring

"E"

(M2.5)

66 3-D

44A32053WO

1

Gear,

Middle

(B)

21

1-B

44A31669WO

1

Gear,

Timing

22 3-D

45A31566WO

1

lin

k,

Clamper

67 3-C

43A40058W01

Bushing,

Screw

68 3-D

07B31714WOl

Bracket,

Motor

23

04B41345P04

Washer,

L

ock

(M2.5)

69 3-C

43A40144WOl

Bushing,

Stopper

24

4-E

01C32060WOl

Assy.,

Riv.

Ciamper

70 3-C

46A32065WO

1

Stud,

Middle

25

4-E

01

A31985W01

Assy.,

Riv.

Spring

71

3-G

44A31670W01

Gear,

Idler

26

4-E

47A32014W01

Rod,

Lifter

27

4-E

04B41345P06

Washer

, Lock

(M2.1)

72 3-C 01V

41200W25

Assy.,

Shaft

Screw

74 2-E

03S70494F18

Screw,

Pa

n (M1.7 x2)

28 4

-F

03S94385F06

Screw,

Pan

(M2 x 1.8) 76 2-D

43A40834WO

1 Base,

Photo

29

4-E

41831986W02

Sprin

g,

Coil 77 2-D 1

4S7

1

058

F40

Insulat

or,

Cover

30

03594385F19

Screw,

Pan

(M2

x 2.5) 78 2-D 84B

32020WO

1

FPC

CD-LSI

P.C.80ard

31 4-E

15A11267WOl

Holder,

Disc

32

5-E

01V41100W41

Assy.,

Clamper

8

81

4-B

44A31662WOl

Rack

82 4-B

44A3167

2WO 1

Gear,

Drive

33

5-C

01V41100W92

Assy., Drive

Unit

83 S-A

03S94385F02

Screw,

Pan

(Ml.7

x

3)

(Included

Spindle

84

4-B

44A407S2WO

1

Gear,

Drive B

Motor

(Ml01»

86

4-A

44A31666WOl

Worm,

Whe

el

Tray

35 2-E

01V41100W36

Assy.,

Tray

Magazine

Unit

37

4-E

30T73687F21

Wire,

Parallel

2P 87 4-A

44A31668WO

1

Gear,

Drive A

38

4-F

07A31556WOl

Bracket,

Top

88

5-A

44A31672WOl

Gea

r,

Drive

39

5-F

43A41006F06

Spacer,

Polys

lider

89 4-H

30T73687F22

Wire,

Parallel

3P

92 5

-F

04841345P05

Washer

,

lock

(M3.S)

41

4-C

44A31717WOl

Rack,

Gear

93 5-F

41B31986W06

Spring,

Coil

42 4-C

03S94385F21

Screw,

Countersink

(Ml.7x3)

95

5-F

04B41345P04

Washer,

Lock (M2.6)

43

4-C

47A31708W01

Shaft,

Pick

up

96

5-G

43A31619WO

1

Sleeve

44 4-C 47

A31708W02

Shaft,

Pickup

97

3-H

44A31661

WOl Rack,

Tray

45

4-C

07A31719W01

Stopper,

Shaft

(8)

100

4-F

44A31670W01

Gear,

Idler

101 3

-G

41B31986W04

Spring,

Coil

-11-

Symbol

Index

Part

No.

Description

Symbol

Part

No.

Description

No. No.

102

2-E

03S94385F08

Screw,

Pan

(M2

x 3)

Miscellaneous

103

03S94385F28

Screw,

Pan

(M1.7x2)

104

3-E

41831986WOS

Spring,

Coil

105

3-F

41831986W02

Spring,

Coil

HD10l

88T35580WO

l

PicK

up,

Unit

106

2-F

41A40795WOl

Spring,

Stopper

LD701

48T16057W02

LED, ANS01 (RED)

LD702

48T16057WOl

LED, ANS01 (RED)

107

03S94385F07

Screw,

Pan

(M2

x 2)

LD703

48T16057W01

LED, ANSOl (RED)

109

1-E

84T45S6SW01

FPC

Motor

&

Sensor

Ml02

01V41200W24

Assy., Sled

Motor

(3.SV-200mA)

P.C.8oard

110 4-F

01831982W01

Assy., Riv.

Arm

R

Under

Ml03

01V14400W40

Assy.,

Tray

Motor

(6V-260mA)

111 4-F

01A41424W01

Assy.,

Shaft

R

Under

Ml04

01V41100W38

Assy.,

Loading

Motor

112

4-F

43A3161SW01

Sleeve,

Shaft

Roll (7V

-26

0mA)

PTl03

48T35506WOl

Transistor,

Photo

PS3062

0117

48T63420F04

Transistor,

Chip

2SA1

037K

S701

40T15222WOl

Switch,

Detector

(LOADING)

S702

40T15222WOl

Switch,

Detector

(HMP)

S703

40T25956W01

Switch,

Detector

(MAGAZ

INE)

S704

40T35543W02

Switch,

Detector

(TRAY

OUT)

S705

40T15222W01

Switch,

Detector

(TRAY IN)

\ \

-12-

ALPINE ELECTRONICS INC.

Tokyo

Olfice: 1-1-8 Nishi Gotanda,

Shinagawa-ku, Tokyo, Japan

141

Phone

03-3494-.110.1

Telex 8927-61

ALPINE ELECTRONICS

OF

AMERICA, INC.

19145

Gramcrcy Place

Torranc

e. California 90501

Phone

310-326-8000

ALPINE ELECTRONICS

OF

CANADA, INC.

605

Alden RD Markham,

Ontario L3R 3L5 Canada

Phone 416-475-7280 Telex 06-986789

ALPINE ELECTRONICS GmbH

Brandenburger Str. 2-6,

0-4030

Ratingen F.R. Germany

Phone 001-49·2102-4550 Telex 8589157

Fax 001-49-2102-445321

(

3 /

92-8

68P50238W01 -

Prhte

d

in

Japan

If

Alpine DS Series User manual

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