Alto 3366XP Installation and operation manual

American-Lincoln 1-1
3366XP
AMERICAN-LINCOLN
TECHNOLOGY
Beginning with Serial No. 586039
All directions given in this book are as seen from the operator's position at the rear of the machine.
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure
to read this book prior to operating or attempting any service or maintenance procedure to
your machine could result in injury to you or to other personnel; damage to the machine or to
other property could occur as well. you must have training in the operation of this machine
before using it. If you or your operator (s) cannot read English, have this manual explained
fully before attempting to operate this machine.
Part No. 2004 American-Lincoln Printed in the U.S.A.
UL
®
ISO 9001
FILE A2287
#
OPERATOR'S
MANUAL &
PARTS LIST
3366XP
POWER
SWEEPER

1-2 American-Lincoln
3366XP
TABLE OF CONTENTS
MACHINE SPECIFICATIONS .......................................................................................................... 1-5
MACHINE DIMENSIONS ................................................................................................................. 1-7
STANDARD HARDWARE & TORQUE VALUES ............................................................................... 1-8
HYDRAULIC TORQUE REQUIREMENTS ........................................................................................ 1-9
DECIMAL-METRIC CONVERSION TABLE ...................................................................................... 1-10
MACHINE OPERATION ................................................................................................................... 1-11
SAFETY INSTRUCTIONS ................................................................................................................ 1-12
OPERATION OF CONTROLS AND GAUGES .................................................................................. 1-13
WATER TEMPERATURE GAUGE ........................................................................................... 1-13
HOUR METER ......................................................................................................................... 1-13
FUEL GAUGE.......................................................................................................................... 1-13
OIL PRESSURE GAUGE ......................................................................................................... 1-13
VOLT METER .......................................................................................................................... 1-13
HYDRAULIC FLUID SIGHT GLASS .......................................................................................... 1-14
BROOM & FAN SWITCH ......................................................................................................... 1-14
SHAKER MOTOR SWITCH...................................................................................................... 1-14
TIMED SHAKER MOTOR SWITCH (OPTION) .......................................................................... 1-14
RIGHT SIDE BROOM LIFTAND POWER CONTROL ............................................................... 1-15
IGNITION SWITCH ................................................................................................................... 1-15
WET-SWEEP BYPASS SWITCH - (OPTIONS) ........................................................................ 1-15
TURN SIGNALS - 4 WAY (OPTIONS) ...................................................................................... 1-15
FOOT BRAKE.......................................................................................................................... 1-16
ACCELERATOR and DIRECTIONAL CONTROL PEDAL .......................................................... 1-16
BACKUPALARM (OPTION) ..................................................................................................... 1-16
SEAT CONTROL ...................................................................................................................... 1-16
PARKING BRAKE .................................................................................................................... 1-17
CIRCUIT BREAKERS ............................................................................................................... 1-17
GLOW PLUG (DIESEL) ........................................................................................................... 1-17
HOPPER LIFT/SIDE BROOM LEVER ...................................................................................... 1-18
HOPPER DUMP/RETURN CONTROL LEVER ......................................................................... 1-18
THROTTLE CONTROL ............................................................................................................. 1-18
CHECK ENGINE LIGHT ........................................................................................................... 1-19
MAIN BROOM LIFT.................................................................................................................. 1-19
WORK LIGHT SWITCH - (OPTIONS) ....................................................................................... 1-19
LIGHT SWITCH - (OPTIONS) ................................................................................................... 1-19
HORN BUTTON ....................................................................................................................... 1-19
CAB - (OPTIONS) - NOT SHOWN............................................................................................ 1-19
LOW OIL SHUT DOWN ........................................................................................................... 1-19
OPERATING INSTRUCTIONS ......................................................................................................... 1-20
PRE-START CHECK LIST ........................................................................................................ 1-20
TO START ENGINE .................................................................................................................. 1-20
TO OPERATE SWEEPER ....................................................................................................... 1-20
TO STOP SWEEPER .............................................................................................................. 1-20
POST-OPERATION CHECK LIST ............................................................................................. 1-21
TO EMPTY DEBRIS HOPPER ................................................................................................. 1-21
TOWING INSTRUCTIONS ........................................................................................................ 1-22
DUST FILTERS ........................................................................................................................ 1-22
DUST CONTROL SYSTEM ...................................................................................................... 1-22
LP-POWERED MACHINES .............................................................................................................. 1-23
SAFETY REQUIREMENTS ...................................................................................................... 1-23
LP CHECK LIST ....................................................................................................................... 1-23
LP VAPOR WITHDRAWAL SYSTEM....................................................................................... 1-24
LP VAPORIZER/REGULATOR QUICK CHECK ........................................................................ 1-24
LP FUEL TANKS...................................................................................................................... 1-25
USE & CARE OF LP TANKS ................................................................................................... 1-25
CHANGING MACHINE LP TANKS ........................................................................................... 1-25
STORAGE OF LP FUEL TANK ................................................................................................ 1-25
MAINTENANCE SERVICE CHART FOR 3366XP ............................................................................. 1-26
HOW TO SWEEP ............................................................................................................................ 1-28
GENERAL MACHINE MAINTENANCE ............................................................................................. 1-29
LUBRICATION .......................................................................................................................... 1-29

American-Lincoln 1-3
3366XP
TABLE OF CONTENTS
HOW TO OPEN THE ENGINE COVER.................................................................................... 1-29
HYDRAULICS .......................................................................................................................... 1-30
HOW TO FILL THE HYDRAULIC RESERVOIR ........................................................................ 1-30
THE HYDRAULIC OIL COOLER ............................................................................................... 1-30
HOW TO CLEAN THE HYDRAULIC SYSTEM ......................................................................... 1-31
HOW TO CLEAN THE HYDRAULIC SUCTION STRAINER ....................................................... 1-31
HOW TO REPLACE THE RETURN FILTER ELEMENT ............................................................ 1-31
HOW TO REPLACE THE MAIN BROOM ................................................................................. 1-32
MAIN BROOM LEVELADJUSTMENT ...................................................................................... 1-32
HOW TO ADJUST MAIN BROOM WEAR PATTERN ................................................................ 1-33
SIDE BROOM LEVELADJUSTMENT ...................................................................................... 1-33
SIDE BROOM REPLACEMENT ............................................................................................... 1-33
BROOM FLAPS ....................................................................................................................... 1-33
ENGINE AIR INTAKE SYSTEM ................................................................................................ 1-34
AIR FILTER .............................................................................................................................. 1-34
TO REPLACEAIR FILTER ELEMENT ...................................................................................... 1-34
BRAKEADJUSTMENT ............................................................................................................ 1-36
BRAKE DRUMADJUSTMENT ................................................................................................. 1-36
PNEUMATIC WHEELS ............................................................................................................ 1-36
COOLING SYSTEM ................................................................................................................. 1-37
COOLANT LEVEL .................................................................................................................... 1-37
RADIATOR ............................................................................................................................... 1-37
DRIVE BELTS .......................................................................................................................... 1-38
BATTERY ................................................................................................................................. 1-38
GAS TANK ............................................................................................................................... 1-39
HOPPERADJUSTMENT .......................................................................................................... 1-39
STEERINGADJUSTMENT ....................................................................................................... 1-39
CHECK ENGINE LIGHT CODES ...................................................................................................... 1-40
HARDWARE ABBREVIATIONS ....................................................................................................... 1-43
ORDERING PARTS ......................................................................................................................... 1-44
PARTS LIST CHAPTER 2
Driver Compartment ................................................................................................................................. 2-2
Frame, Broom Door, & Flaps ................................................................................................................... 2-4
Control Panel & Horn .............................................................................................................................. 2-6
Hopper Lid & Filter System ..................................................................................................................... 2-8
Hopper Lift System (Variable Dump) ........................................................................................................ 2-10
Hopper Lift System (Low Dump) .............................................................................................................. 2-12
Steering Gear & Rear Drive System ........................................................................................................ 2-14
Forward/Reverse Control ......................................................................................................................... 2-16
Brake & Front Wheel Assembly .............................................................................................................. 2-18
Brake Control Linkage ............................................................................................................................. 2-20
Main Broom Lift Mechanism .................................................................................................................... 2-22
Main Broom ............................................................................................................................................ 2-24
Side Broom ............................................................................................................................................. 2-26
Auxiliary Pump & Fittings ....................................................................................................................... 2-28
Main Pump & Fittings ............................................................................................................................. 2-29
Impeller & Fittings ................................................................................................................................... 2-30
Control Valve & Fittings (Variable Dump) ................................................................................................. 2-32
Control Valve & Fittings (Low Dump) ....................................................................................................... 2-33
Rear Drive Motor & Fittings ..................................................................................................................... 2-34
Main Broom Motor & Fittings .................................................................................................................. 2-35
Side Broom Motor & Fittings ................................................................................................................... 2-36
Lift, Rotation & Dump Cylinders w/ Fittings (Variable Dump).................................................................... 2-37
Dump Cylinders w/ Fittings ..................................................................................................................... 2-38
Lift Cylinder Lock-out Valve & Fittings ..................................................................................................... 2-39
Auxiliary Manifold & Fittings .................................................................................................................... 2-40
Return ManifoldAssembly (Variable Dump) ............................................................................................. 2-41
Return Manifold Assembly (Low Dump) ................................................................................................... 2-42
Hydraulic Oil Cooler ................................................................................................................................ 2-43
Hydraulic Reservoir & Fittings ................................................................................................................. 2-44

1-4 American-Lincoln
3366XP
TABLE OF CONTENTS
Engine Cover ........................................................................................................................................... 2-46
Ford 425EFI Gas/LP Engine (Fan, Mounts, Brackets) ............................................................................. 2-48
Ford 425EFI Gas/LP Engine (Exhaust Systems) .................................................................................... 2-50
Ford 425EFI GAS Engine (Fuel System) ................................................................................................. 2-52
Ford 425EFI GAS Engine (Fuel System continued) ................................................................................. 2-54
Ford 425EFI LP Engine (Fuel System) .................................................................................................... 2-56
Ford 425EFI LP Engine (Fuel System continued) .................................................................................... 2-58
LPTank System ...................................................................................................................................... 2-62
Air Cleaner Assembly (all models) ........................................................................................................... 2-64
Mitsubishi S4Q2 Diesel Engine (Fan, Brackets, Throttle) ........................................................................ 2-66
Mitsubishi S4Q2 Diesel Engine (Exhaust System) .................................................................................. 2-68
Mitsubishi S4Q2 Diesel Engine (Fuel System) ........................................................................................ 2-70
Radiator & Shroud (Gas/LP) .................................................................................................................... 2-71
Radiator & Shroud (Diesel) ...................................................................................................................... 2-72
Fuel Tank (Gas/Diesel) ............................................................................................................................ 2-73
CE Kit .................................................................................................................................................. 2-74
Decals .................................................................................................................................................. 2-76
Instrument Panel ..................................................................................................................................... 2-78
Hydraulic Hose System (Variable Dump) ................................................................................................. 2-80
Hydraulic Hose System (Common to Variable & Low Dumps) ................................................................. 2-82
Hydraulic Hose System (Low Dump) ....................................................................................................... 2-84
Hydraulic Schematic (Variable Dump) ..................................................................................................... 2-88
Hydraulic Schematic (Low Dump) ........................................................................................................... 2-86
Machine Harness Routing ....................................................................................................................... 2-88
Ford 425EFI (Frame Side) Harness Routing ............................................................................................ 2-90
Mitsubishi S4Q2 (Frame Side) Harness Routing ..................................................................................... 2-91
Electrical Schematic (Gas/LP/Diesel) ..................................................................................................... 2-92
Connection Diagram (Gas/LP/Diesel) ...................................................................................................... 2-93
CHAPTER 3 OPTIONS
Safety Air Cleaner ................................................................................................................................... 3-2
Broom Options ........................................................................................................................................ 3-3
Back-up Alarm ........................................................................................................................................ 3-4
Blower Attachment .................................................................................................................................. 3-6
Tire Options ............................................................................................................................................ 3-7
Fire Extinguisher ..................................................................................................................................... 3-8
Flame Arresting Gas Cap ........................................................................................................................ 3-9
Lights Option........................................................................................................................................... 3-10
Turn Signal & Brake Light Options .......................................................................................................... 3-12
Turn Signal & Brake Light (con’t) ............................................................................................................. 3-14
Side Broom Light .................................................................................................................................... 3-16
Warning Light Option .............................................................................................................................. 3-18
Warning Light Option w/ Overhead Guard ................................................................................................ 3-20
Overhead Guard ...................................................................................................................................... 3-22
Work Light Option ................................................................................................................................... 3-23
Suspension Seat Option ......................................................................................................................... 3-24
Timed Shaker Motors .............................................................................................................................. 3-25
Left Side Broom Option ........................................................................................................................... 3-26
Vacuum Side Brooms Option .................................................................................................................. 3-28
Vacuum Wand Option ............................................................................................................................. 3-30
Wet Sweep Bypass Option ..................................................................................................................... 3-32
Filter Warning System Option ................................................................................................................. 3-34
Pulse - Air³ .............................................................................................................................................. 3-36
Pulse – Air³ - Electrical Schematic .......................................................................................................... 3-38
Pulse – Air³ - Hydraulics.......................................................................................................................... 3-40
Engine Service Parts - Ford 425EFI Gas/LP ............................................................................................ 3-41
Engine Service Parts - Mitsubishi S4Q2 Diesel ....................................................................................... 3-42

American-Lincoln 1-5
3366XP
MACHINE SPECIFICATIONS
DIMENSIONS
Length 97.0 inches (246.4 cm.)
Width 70.5 inches (179.1 cm.)
Wheel Base 45.2 inches (114.8 cm.)
Height 59.5 inches (151.1 cm.)
DRIVES
Propelling Variable Displacement Pump
Hydraulic Drive Motor
Sweeping (2) Hydraulic Motors
Vacuum (1) Hydraulic Motor
Multi Level Dump (4) Hydraulic Cylinders
HYDRAULIC CONTROLS
Single foot pedal controls forward, neutral, reverse and dynamic braking.
Switch controlled broom and vacuum fan on/off.
Steering wheel controls maneuverability to the right and left. Power steering system translates
steering wheel rotation to rear wheel angle.
MECHANICAL SYSTEMS
Brakes Foot-operated with hand-operated locking drum brakes
Brooms
Main Lift and height adjustment
Side Lift
SWEEPING SYSTEM
Type Direct throw
Hopper 27 cubic feet 1500 lbs. (680 Kg.)
Filter Area 170 square feet
Main Broom
Length 50 inches (127 cm.)
Diameter 16 inches (40.6 cm.)
Bristle length 4.25 inches (10.8 cm.)
Features broom lift and adjustable broom height for wear compensation, standard proex and wire broom and quick
change system.
Side Broom
Diameter 23 inches (58.5 cm.)
Features side broom lift, independent broom angle and height adjustment for wear compensation and
nylon fiber broom.
Dust Control System
Twin quick change treated pleated paper type panel air filters (85 square feet or 7.9 square meters)
with a 9 inch (22.9 cm.) hydraulically driven vacuum impeller.
SYSTEM FLUID CAPACITIES
Engine Cooling System
Radiator and Hoses 4.0 quarts (3.8 liters)
Gas/LP System total 8.0 Quarts (7.6 l.)
Diesel system total 8.0 Quarts (7.6 l.)
Fuel Tank
Gas, Diesel Fuel 9.2 gallons (34.8 liters)
LP Fuel 33 lbs. (15 kg.)
Hydraulic System 7 gallons (26.5 liters)
SPECIFICATIONS

1-6 American-Lincoln
3366XP
GENERAL MACHINE PERFORMANCE
Sweeping Width 66 inches (167.6 cm.)
Speed
Maximum Travel 8.0 MPH (12.9 Km/Hr)
Recommended Sweeping Speed 3.0 MPH( 4.8 Km/Hr)
Turning Radius
Left 68 inches (172.5 cm.)
Right 110 inches (279.4 cm.)
Minimum aisle width for 180° turn 120 inches (304.8 cm.)
WEIGHT
3366 Gas Variable Dump 3700 lbs. (1678 Kg.)
3366 Gas Variable Dump w/Crate 4200 lbs. (1905 Kg.)
ENGINE DATA
Ford LRG425 EFI
Bore and Stroke 3.78” x 3.40” (96.0 mm x 86.3 mm)
Oil Capacity 4.5 quarts (4.3 liters) (including filter)
Displacement 4 cylinders (2.5 liters) (153 CID)
Fuel 87 A.K.I. (Standard Unleaded Gasoline)
HD-5 for LP versions
Mitsubishi S4Q2 Diesel
Bore and Stroke 3.46" x 4.06” (88 mm x 103 mm)
Oil Capacity 7.2 quarts (7 liters) -Oil pan /
8.4 quarts (8 liters) - Complete system
Displacement 4 cylinders (2.5 Liters) (153 cu. in.) (122 CID)
Fuel ASTM No. 2-D
High temperature/low pressure sensors with engine shutdown are standard on both the Ford 425EFI and
Mitsubishi S4Q2.
WHEELS
Diameter 21 inches
Tire Pneumatic (6.90/6.00 x 9)
Rim 9 in. (22.86 cm), 5 bolts
WARRANTY
Our general conditions of business are applicable with regard to the guarantee. Subject to change as a
result of technical advances. The guarantee is invalidated if the machine is not operated in accordance
with these instructions or otherwise abused. The guarantee is invalidated if the machine is not serviced as
described.
MACHINE DATA
SPECIFICATIONS
IP X3
MODEL
MACHINE NAME
DATE / SERIAL NUMBER
WEIGHT
RATED POWER
MAX OPERATING SLOPE
L WA
B
R

American-Lincoln 1-7
3366XP
59.5"
151.1 cm
45.2"
114.8 cm
35.8"
90.9 cm
97.0"
246.4 cm
120.0" max.
304.8 cm
63.0"
160.0 cm
30.2"
76.7 cm
30.2"
76.7 cm
70.5"
179.1 cm
C-0100
MACHINE DIMENSIONS

1-8 American-Lincoln
3366XP
SAE - Grade 5 SAE - Grade 8
Screw
Size
Grade
5
Plated
Grade
8
Plated
410H
Stainless
Brass Type
F&T
&BT
Type
B, AB
*6
*8
*10
*1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
14
27
39
86
15
28
44
68
98
135
239
387
579
15
28
43
108
17
31
49
76
110
153
267
-
-
-
-
-
130
22
40
63
95
138
191
338
545
818
-
-
-
151
24
44
70
108
155
216
378
-
-
18
33
47
114
19
34
55
85
-
-
-
-
-
20
35
54
132
22
39
62
95
-
-
-
-
-
5
9
13
32
6
10
16
-
-
-
-
-
-
20
37
49
120
-
-
-
-
-
-
-
-
-
23
41
64
156
-
-
-
-
-
-
-
-
-
21
34
49
120
-
-
-
-
-
-
-
-
-
C
CCC
FFF F
C = Coarse Thread
F = Fine Thread
* = Torque values for #6 through 1/4 are lb./in. All others are lb./ft.
NOTE
Decrease the torque by 20% when using thread lubricant
The torque tolerance is ± on torque values.
C2000/9905
STANDARD HARDWARE & TORQUE VALUES

American-Lincoln 1-9
3366XP
HYDRAULIC TORQUE REQUIREMENTS
Nominal
SAE
Dash
Size
O-ring Face Seal End SAE O-ringBoss End
Thread
Size
Inch
Swivel Nut
Torque
Thread
Size
Inch
Str. Fitting or
Locknut
Torque
LB-FT LB-FT
-3 * * 3/8-24 8-10
-4 9/16-18 10-12 7-16-20 14-16
-5 * * 1/2-20 18-20
-6 11/16-16 18-20 9/16-18 24-25
-8 13/16-16 32-35 3/4-16 50-60
-10 1-14 46-50 7/8-14 72-80
-12 1 3/16-12 65-70 1 1/16-12 125-135
-14 1 3/16-12 65-70 1 3/16-12 160-180
-16 1 7-16-12 92-100 1 5/16-12 200-220
-20 1 11/16-12 125-140 1 5/8-12 210-280
-24 2-12 150-165 1 7/8-12 270-360
* O-Ring Face Seal Not Defined for this tube size.
NOTE
Parts must be lightly oiled with hydraulic fluid.
O-RING SIZE CHART
Part Number
2-00-04962
2-00-04963
2-00-04964
O.D.
0.441
0.629
0.879
I.D.
0.301+0.005
0.489+0.005
0.739+0.005
Width
0.07
0.07
0.07
Description
O-ring Seal Tube Size 4
O-ring Seal Tube Size 8
O-ring Seal Tube Size 12
HYDRAULIC TORQUE REQUIREMENTS

1-10 American-Lincoln
3366XP
DECIMAL-METRIC CONVERSION TABLE
DECIMAL-METRIC CONVERSION TABLE
Fraction Decimal Millimeter Fraction Decimal Millimeter
1 0.015625 0.3969 33 0.515625 13.0969
64 64
1 0.03125 0.7938 17 0.53125 13.4938
32 32
3 0.046875 1.1906 35 0.546875 13.8906
64 64
1 0.0625 1.5875 9 0.5625 14.2875
16 16
5 0.078125 1.9844 37 0.578125 14.6844
64 64
3 0.09375 2.3813 19 0.59375 15.0813
32 32
7 0.109375 2.7781 39 0.609375 15.4781
64 64
1 0.125 3.1750 5 0.625 15.8750
8 8
9 0.140625 3.5719 41 0.640625 16.2719
64 64
5 0.15625 3.9688 21 0.65625 16.6688
32 32
11 0.171875 4.3656 43 0.671875 17.0656
64 64
3 0.1875 4.7625 11 0.6875 17.4625
16 16
13 0.203125 5.1594 45 0.703125 17.8594
64 64
7 0.21875 5.5563 23 0.71875 18.2563
32 32
15 0.234375 5.9531 47 0.734375 18.6531
64 64
1 0.25 6.3500 3 0.75 19.0500
4 4
17 0.265625 6.7469 49 0.765625 19.4469
64 64
9 0.28125 7.1438 25 0.78125 19.8438
32 32
19 0.296875 7.5406 51 0.796875 20.2406
64 64
5 0.3125 7.9375 13 0.8125 20.6375
16 16
21 0.328125 8.3344 53 0.828125 21.0344
64 64
11 0.34375 8.7313 27 0.84375 21.4313
32 32
23 0.359375 9.1281 55 0.859375 21.8281
64 64
3 0.375 9.5250 7 0.875 22.2250
8 8
25 0.390625 9.9219 57 0.890625 22.6219
64 64
13 0.40625 10.3188 29 0.90625 23.0188
32 32
27 0.421875 10.7156 59 0.921875 23.4156
64 64
7 0.4375 11.1125 15 0.9375 23.8125
16 16
29 0.453125 11.5094 61 0.953125 24.2094
64 64
15 0.46875 11.9063 31 0.96875 24.6063
32 32
31 0.484375 12.3031 63 0.984375 25.0031
64 64
1 0.5 12.7000 1 1.0000 25.4000
2
C-2001