Alto 3DS User manual

3DS
Operator's
Manual
Form No. 74845A 3/01 AMERICAN SANDERS TECHNOLOGY Printed in the U.S.A.
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure to read this
book prior to operating or attempting any service or maintenance procedure to your ALTO machine could
result in injury to you or to other personnel; damage to the machine or to other property could occur as
well. You must have training in the operation of this machine before using it. If you cannot read English,
have this manual explained fully before attempting to operate this machine.
Si Ud. o sus operadores no pueden leer el Inglés, se hagan explicar este manual completamente antes
de tratar el manejo o servicio de esta máquina.
All directions given in this book are as seen from the operator’s position at the rear of the machine.
For new books write to: ALTO U.S. Inc., 2100 Highway 265, Springdale, Arkansas 72764.
Order Parts Here:
www.ivie-ent.com/parts
Ph:[phone]

Page2 AMERICANSANDERSTECHNOLOGYOperator’sManual- 3DS
Operator Safety Instructions........................................................3
ExplanationofHazardSymbols ...................................................4
IntroductionandMachineSpecifications ......................................5
Instructions On Connection To Power Supply 230 Volt................6
MachineBreakdown/Transportation ............................................7
MachineSet-Up ...........................................................................9
OperatingInstructions................................................................10
Maintenance ..............................................................................11
UserMaintenance................................................................11
ServiceMaintenance............................................................11
Section II Parts and Service Manual
Troubleshooting .........................................................................14
SandingCutsandSandpaper ....................................................15
Accessories ...............................................................................16
Assembly Drawing #1 ................................................................18
Assembly Parts List #1..............................................................19
Assembly Drawing #2 ................................................................20
Assembly Parts List #2..............................................................21
ElectricalSchematic ..................................................................22
Contents of this Book

AMERICANSANDERSTECHNOLOGYOperator’sManual- 3DS Page3
DANGER means: Severe bodily injury or death can or will occur to you or other personnel if
the DANGER statements found on this machine or in this Operator's Manual
are ignored or are not adhered to. Read and observe all DANGER state-
ments found in this Operator's Manual and on your machine.
WARNING means: Severe injury can occur to you or to other personnel if the WARNING
statements found on your machine or in this Operator's Manual are ignored
or are not adhered to. Read and observe all WARNING statements found in
this Operator's Manual and on your machine.
CAUTION means: Minor personnal injury, property damage, or damage to machine can occur if
the CAUTION statements found on your machine or in this Owner's Manual
are ignored or are not adhered to. Read and observe all CAUTION state-
ments found in this Operator's Manual and on your machine.
DANGER: Failure to read the Operator's Manual prior to operating or servicing your machine could
resultininjurytoyouortootherpersonnel; damagetothemachineortootherpropertycould
occuraswell. Youmusthavetraining in theoperationof thismachinebefore using it. If you
cannot read English, have this manual explained fully before attempting to operate
this machine.
DANGER: Operating a machine that is not completely or fully assembled can result in injury to the
operator or property damage. Do not operate this machine until it is completely assembled.
Keep all fasteners tight. Keep adjustments according to machine specifications.
DANGER: Explosive materials, severe bodily injury or death can occur. Sanding/finishing wood floors
can create an explosive or combustible environment. Do not operate this machine around
solvents,thinners,alcohol,fuels,floorfinishes, wood dust oranyotherflammablematerials.
Vapors and wood dust generated by sanding or finishing wood flooring can create an
explosiveenvironment. Cigarettelighters,pilotlights,electricalsparksandallothersources
of ignition should be extinguished or avoided. Keep work area
well ventilated.
DANGER: Dust generated from sanding wood floors can spontaneously ignite or explode. Promptly
disposeofany sanding dustin a metalcontainer clear ofanycombustibles. Do notdispose
in a fire.
DANGER: Electrocution could occur if the machine is being serviced while the machine is connected
to a power source. Disconnect the power supply before servicing. Always remove the
electrical plug from the power source before changing the brush pad or other attachment.
Always disconnect the power supply before leaving the machine.
DANGER: Electrocution or fire could occur if the machine is being operated with a damaged power
cord. Keep the power cord clear of the pad. Always lift the cord over the machine. Do not
move the machine by the power cord.
DANGER: Electrocutioncouldoccurifthemachineisusedonanungroundedelectricalcircuit. Always
use a three-wire electrical system connected to the electrial ground. Never remove or
disable the grounding supply conductor on the electrical cord. Consult an electrician if the
grounding conductor is missingf or if you suspect your circuit is not grounded properly.
WARNING: Alwaysuseathree-wireelectricalsystemconnectedtotheelectricalground. Formaximum
protectionagainstelectricshock,useacircuitthatisprotectedbyagroundfaultinterrupter.
Consult your electrical contractor.
WARNING AVERTISSEMENT ADVERTENCIA
OPERATOR SAFETY INSTRUCTIONS

Page4 AMERICANSANDERSTECHNOLOGYOperator’sManual- 3DS
DANGER: To avoid injury keep hands, feet, and loose clothing away from all moving parts on the
machine. Disconnect the power cord before replacing the pad, changing the abrasive, or
when servicing. Do not operate the machine unless all guards are in place. Never leave
the machine unattended while connected to a power source.
WARNING: Shock hazard. Electrical components of this machine can “short-out” if exposed to water
or moisture. Keep the electrical components of the machine dry. Wipe the machine down
after each use. For storage, keep the machine in a dry building.
WARNING: Injury can occur if protective clothing or equipment is not used while sanding. Always wear
safety goggles, protective clothing, and dust mask while sanding.
WARNING: Any alterations or modifications of this machine could result in damage to the machine or
injurytotheoperatororotherbystanders. Alterationsormodificationsnotauthorizedbythe
manufacturer voids any and all warranties and liabilities.
WARNING: Operating a machine without observing all labels and instructional information could result
in injury to the operator or damage to the machine. Read all machine labels before
attemptingtooperatethemachine. Makesureallofthelabelsandinstructionalinformation
are attached or fastened to the machine. Get replacement labels and decals from your
authorized distributor.
WARNING: Themachineisheavy. Injurycouldoccur totheoperatororotherbystandersunlessproper
lifting procedures are used. Get help to lift the machine.
Explanation of Hazard Symbols
Failure to read operator’s manual could result in injury to operator or damage to
machine.
The symbol of a flame shows that the material can ignite and burn you.
The symbol of a man with voltage going through him depicts electrocution
or shock. This can cause death or severe injury.
This symbol refers to the danger of moving parts. Injury can occur.
This symbol of a person wearing goggles warns of injuries to eyes.
This symbol of a man lifting shows that injury could occur without proper
lifting procedures.
Explosion
Electrical Shock
Moving parts
Eye Protection
Heavy Object
Read Owner’s Manual

AMERICANSANDERSTECHNOLOGYOperator’sManual- 3DS Page5
Introduction & Machine Specifications
The3DSisamachinedesignedprimarilyforfinefinishsandingofhardwoodfloors. Thefinishsandingprocess results
inasmootherandflatterfloorandassistsinremovingimperfectionscreatedduringthedrumorbeltsandingprocess.
This machine can not be used on wet surfaces.
PRODUCT SPECIFICATIONS
Machine Type:
Motor:
Voltage:
Frequency:
Current:
Fuse:
Insulation Class:
Sanding Pad Diameter:
Speed of Sanding Pad: (rpm)
Speed of Sanding
Gear Housing: (rpm)
Weight of Sanding Unit:
Weight of Chassis:
Total Weight (w/o vacuum):
Total Weight (with vacuum):
Length:
Width:
Height (assembled):
Filterdimension(cloth):
Filter dimension (paper):
Filtration(cloth):
Filtration (paper):
Shipping Weight w/vacuum):
Shipping Weight w/o vacuum):
Noise Emission
(with vacuum unrestricted):
Noise Emission
(w/o vacuum unrestricted):
Working Diameter:
Power Cable
Rubber Jacketed
3 Disc Dry Sanding
3 HP Single Phase
230 Volt
60 Hz 50Hz
11.5 Amps
15 Amps
F
8” 20.32cm
717 (Loaded)
170 (Loaded)
109 lbs. (49.44 kg.)
37 lbs.(16.78 kg.)
146 lbs.(66.36 kg.)
163 lbs.(74.09 kg.)
35” 88 cm
20” 51 cm
39.5” 100 cm
950 sq. cm.
5310 sq. cm.
15 microns
12 microns
234 lbs. 106 kg
212 lbs. 96 kg
76 dBA
73 dBA
18.75” 48 cm
40’ 12-3 Cord 15 meters
Machine Code 07082C 07085C

Page6 AMERICANSANDERSTECHNOLOGYOperator’sManual- 3DS
230 VOLT MACHINES
INSTRUCTIONS FOR CONNECTION
TO THE POWER SUPPLY
AND THE ELECTRICAL GROUND
CAUTION: To avoid damage to the machine op-
erateonly on AC frequency andelec-
trical voltage shown on the name-
plate. Make sure you have the cor-
rect frequency and voltage before
connecting the power cord to an out-
let.
This product must be grounded. If it should mal-
function or breakdown, grounding provides a path of
least resistance for electric current to reduce the
risk of electric shock. This product is equipped with
a cord having an equipment-grounding conductor
and grounding plug. The plug must be inserted into
an appropriate outlet that is properly installed and
grounded in accordance with all local codes and
ordinances.
WARNING: Improper connection of the equip-
ment-grounding conductor can re-
sult in a risk of electric shock.
Check with a qualified electrician
orservicepersonif you areindoubt
as to whether the outlet is properly
grounded. Do not modify the plug
provided with the product - if it will
notfit the outlet, have a proper out-
let installed by a qualified electri-
cian.
This product is for use on a nominal 230 volt circuit
and has a grounding attachment plug that looks like
one of the plugs illustrated in Fig. 1. Make sure that
the product is connected to an outlet having the
sameconfiguration asthe plug. No adaptor should
be used with this product.
This machine must be connected to the electrical
ground to protect the operator from electrical shock.
The machine has a power cord with two main con-
ductorsandone earthingconductor. Connect the plug
tothe receptacle. The green or green and yellow con-
ductor in the cord is the ground wire. Never connect
this wire to any terminal other than the ground termi-
nal.
Figure 1
IEC-30916A-6h/200-250Vac
WARNING: To avoidelectricalshockalwaysuse
this machine with an AC three-con-
ductor electrical system connected
to the electrical ground. Replace
any worn, cut or damaged cords.
Replace any damaged plugs, re-
ceptacles,or connectorbodies. Do
notmove the machineover an elec-
trical cord. Always lift the cord over
the machine.
EXTENSION CORDS
Use only an approved extension cord with two
main conductors and one earthing conductor. The
machine has a power cord with wire size 12AWG
or2.5mm2.
WARNING:To avoid motor burnout, if you use
anextension cord, use an extension
cord with minimum wire size of 10
AWG or 4.0mm2. Do not use an ex-
tension cord longer than 40 feet or
15 meters. Do not join two exten-
sion cords.
WARNING:To avoidelectrical shock,do notcut,
remove or break the ground termi-
nal. Do not try to fit a three-termi-
nalplug into areceptacle orconnec-
tor body that does not fit the plug. If
the receptacle or connector body
does not fit the plug, see your au-
thorizedAmericanSandersTechnol-
ogy dealer to get an authorized per-
son to make the connection.
Grounding Instructions - 230 Volt
NEMAL6-20P

AMERICANSANDERSTECHNOLOGYOperator’sManual- 3DS Page7
MachineBreakdown/Transportation
To break down the machine, follow this procedure:
1. Unplug machine from wall and wrap cord.
WARNING: Injury to the operator or bystanders
could occur if the power supply re-
mains connected when servicing the
equipment, changing abrasive, or
empting the dust bag.
2. Unplug the power cord, motor cord, and vacuum
from electric box.
3. Disconnect the vacuum hose fromthe sandingunit.
4. Remove both hand knobs from the sanding unit
and separate sanding unit from truck frame.
(seeFigure2)
WARNING: The sanding unit is heavy (109 lbs.).
To avoid injurytotheoperator or dam-
age to the machine use a firm grip
and proper lifting technique. Get as-
sistance if necessary.
5. To lift the sanding unit grasp the assembly at the
lifting sites. (see Figure 3)
6. Unwrap the vacuum power cord from the cleats on
the handle and place on vacuum head.
7. Disconnect the vacuum straps by unhinging the
draw latch. The vacuum strap will spring back and
the vacuum can be lifted off the truck frame. (See
Figure 4)
8. The handle may be taken off by removing the four
5/16-18 bolts and nuts that secure it to the truck
frame.
9. Secure all elements in cargo area when transport-
ing to avoid damage to the machine.
How to Move Machine (Room to Room)
When moving the machine short distances (room to room)
itmaybe movedbytilting it backuntil the 4”diameter wheels
contact the floor. With steady downward pressure on the
handle the machine can be pushed to the desired location.
(see Figure 5)
Figure 2
Figure 3
Figure 4
Figure 5
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Page8 AMERICANSANDERSTECHNOLOGYOperator’sManual- 3DS
Machine Setup
Listed below are the tools needed for setup of the
machine: 1 - #2 Phillips screwdriver
2 - ½” open end wrenches or (2) adjustable
wrenches.
To prepare the machine for use, follow this procedure:
1. Remove all components of the machine from its
packageandcheckfordamaged or missing parts.
2. Read Operation and Parts Manual, including all
danger, warning, and caution statements before
operating the machine. If you or the operator are
unabletoreadthe language this manual is printed
in,havethemanualfullyexplainedbeforeattempt-
ing to operate this machine.
3. Attach the sanding unit to the truck frame by se-
curingthetwohandknobsthroughthetruckframe
to the sanding unit. (see Figure 6). The eccen-
trics in the truck frame should be used for proper
alignment between the truck frame and sanding
unit. Match tick marks on spacers and frame;
one on right and two on left.
4. Routethemotorpowercableundertheheadpres-
sure strap and vacuum support strap, then over
the tilt assist strap.
5. Securethe handle assembly to the truck frame by
bolting it on with the four 5/16-18 bolts and nyloc
nuts supplied and plug in motor power cord. (see
Figure 7) Tighten the nuts that hold on the tilt
wheels and attach the vacuum support straps as
per figure 7.
6. Put Dacron filter around the cloth filter. (See Fig-
ure 8)
7. Setthe dry vacuum on the vacuumsupport straps
with the center bottom in the 2” diameter hole.
NOTE: The vacuum hose port should be facing
the sanding unit motor. Attach the vacuum strap
around the base of the vacuum. (See Figure 9)
8. An optional disposable paper bag (60711A) is
available. If you wish to use the paper bag, re-
move the vacuum head and install a paper dust
control bag by inserting the deflector on the
vacuum into the mounting shoe of the paper bag.
To ensure the bag is properly seated on the de-
flector, the rubber seal should rest in the groove
of the deflector. (See Figure 10)
NOTE: Check the paper bag for proper seating
after transport to avoid dust in the vacuum tank.
9. Wrap the vacuum cord around the cleats located
on the back of the handle. Leave enough slack in
the cord to plug into the electric box. Turn the
vacuum switch to the “ON” position. The vacuum
switch should remain in the “ON” position. (See
Figure 11 below)
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
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3DS

AMERICANSANDERSTECHNOLOGYOperator’sManual- 3DS Page9
Machine Setup (cont)
WARNING: Injury could occur to the operator or by-
standers if the machine should tip or fall
while replacing the pad or changing the
abrasive.
WARNING: Never allow the machine to be started
while tilted up. Severe injury could re-
sult if the machine is started while the
abrasive is being changed.
CAUTION: Damage to the sanding head will occur
if the unit is allowed to drop freely from
the tilted position.
CAUTION: Damage to the pad driver will occur if
the machine is operated without sand-
paper or screen and pad. Damage to
the pad driver can also occur if the pad
is less than 1/8” thick.
10. Install or replace sandpaper or screen and pad. The
sandpaper, screen, and pad should be replaced if
there are any tears or if they have become worn and
dull. The pad should also be replaced if its thickness
is less than 1/8”. To install or replace the sandpaper,
screen, or pad: (See Figure 12)
DANGER: Disconnect the power source. Electrocu-
tion could occur if the machine is con-
nected to the power source while chang-
ingtheabrasives,padsoremptingthe dust
bag.
a.) Unplugthemachinefromitspowersourceand
movethe powercord outof yourway.
b.) Tilt the machine back by pressing on the tilt
assist strap with your foot while also pushing
downon the handle. (see Figure13)
c.) Remove foot from tilt assist strap and con-
tinue to push down on the handle until the
machinerestsintheup position on thehandle
and tilt wheels. (see Figure 14)
d.) To remove the existing paper or screen / pad
standtothe sideof the machineand pull from
one edge. The screen may have a plastic
pushpin in the center that will require remov-
ingprior tothe screen’sremoval.
(SeeFigure15)
e.) Centerthenewpaperor screen / padoverthe
paddriverandpressagainstthepaddriveruntil
thehooks on the driver hold them in position.
WARNING: The machine is heavy. Keep others away
from the machine because of possible in-
juryif the machine should tip orfall. When
replacing the pad or changing the abra-
sive use caution when tilting the machine.
Theoperator or other bystanders couldbe
injured.
f.) Return the machine to upright position by
standingbehindthehandle and raisingitfrom
the floor until the caster wheels contact the
floor. Place your foot on the tilt assist strap
and ease the sanding unit to the floor.
11. Connect the vacuum hose to the sanding unit and
vacuum.
12. Connect the power cord to the electric box.
Figure 12
Figure 15
Figure 13
Figure 14
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Page10 AMERICANSANDERSTECHNOLOGYOperator’sManual - 3DS
Operating Instructions - Sanding
To operate the machine, follow this procedure:
1. Move machine toworklocation. When sand-
ing the area, work so that you are moving
away from the power supply. This will help
to avoid damaging the power cord and re-
duce the need to move the power cord as
frequently.
NOTE: For sanding cuts and sandpaper, see
page 13.
WARNING: Injury can occur if the machine is
connected to a power source
while installing or replacing the
abrasives. Disconnect the ma-
chine before installing the abra-
sives.
2. Install the abrasive. Use the same proce-
dure outlined in MACHINE SETUP for in-
stalling the sandpaper or screen / pad.
(See Page 5)
DANGER: Electrocution could occur if the
machine is used on an un-
grounded electrical circuit. Al-
ways use a three-wire electrical
system connected to the electri-
calground. Neverremove or dis-
able the grounding supply con-
ductor on the electrical cord.
Consult an electrician if the
grounding conductor is missing
or if you suspect your circuit is
not grounded properly.
3. Koosentheheadpressureuntiltherubberfoot
is not touching the mainframe. (See Figure
16) Tighten until the rubber foot touches the
mainframe. Adjustto suit byrunningthe ma-
chine, then making adjustments either up or
downto getsanding action desired.
4. Connect machine’s power cord to an appro-
priately fused and grounded circuit.
5. Stand behind the handle, place the rocker
switch to “Automatic” and press the green
start switch. To stop the machine, press the
red stop button. (See Figure 17)
CAUTION: To prevent possible damage to
the flooring and to reduce heat
buildup, keep the machine in mo-
tion while the motor is running.
6. The operator must be moving the machine
when the machine is running. The operator
maymovethemachine in anydirectionwhen
sanding the floor.
Figure 16
Handle
Auto
Manual
Start
Stop
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Figure 17
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AMERICANSANDERSTECHNOLOGYOperator’sManual- 3DS Page11
Maintenance
User Maintenance:
The paper bags should be replaced after every 3 hours
of use, minimum. Paper bags may need to be replaced
more often with heavy cutting and softer wood types.
NOTE: Before paper bags are replaced, the machine
must be vacuumed to remove all dust and the cloth filter
must be cleaned to remove accumulated dust. (See the
DTV-7 Operator’s Manual for instructions on how to
clean the cloth filter)
When changing the sanding paper or screen, the foam
and dual lock “velcro” on the sanding pads should be
checked for any frays, wear, or damage.
Service Maintenance:
The 3DS Sander must be serviced after every 600
hours of use. Contact an authorized Alto Service
Center/Person for service. (The Service Centers are
listed on the inside back cover of the Operator’s
Manual).
The following service should include:
1. Check and/or change the brushes and commu-
tator in the vacuum motor (See DTV-7
operator’s manual).
2. Check the rubber grommets on the sanding
pads for wear and tear; replace if damaged.
3. Check foam on sanding pads for wear and tear;
replace if damaged.
4. Check the drive mechanisms for wear, i.e. belts,
pulleys, motor shaft.
5. Blow accumulated dust out of vacuum motor.
6. Clean cloth filter on vacuum.
In addition to the above the following service should
be done:
1. After 1500 hours the drive belt should be
replaced.
2. After 3000 hours the bearings on the drive
pulleys should be replaced.