Alto ATS 46 User manual

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American-Lincoln
Technology
All directions given in this book are as seen from the operator's position at the rear of the machine.
For new books, write to: American-Lincoln , 1100 Haskins Road, Bowling Green, Ohio 43402
READ THIS BOOK
®
This book has important information for the use and safe operation of this machine. Failure
to read this book prior to operating or attempting any service or maintenance procedure to
y
our machine could result in injur
y
to
y
ou or to other personnel. Dama
g
e to the machine or to
other property could occur as well. You must have training in the operation of this machine
before using it.
Si Ud. o sis operadores no pueden leer el Inglés, se hagen explicar este manual completamente
antes de tratar el manejo o servicio de esta máquina.
®
#
Part No. 2-86-00312 2002 Printed in the
American-Lincoln Technology USA
OPERATOR’S
MANUAL
Beginning with Serial Number: 682021

2-2 American-Lincoln®
ATS46/53
MainBroomLever ...................................................................................................................................2-4
Side Broom - Battery ..............................................................................................................................2-6
SideBroom - Gas/LP/Diesel ................................................................................................................... 2-7
Side Broom Pulley ..................................................................................................................................2-8
Side Broom Lever................................................................................................................................... 2-10
Side Broom Lift System-Battery..............................................................................................................2-12
SideBroomLiftSystem-Gas/LP/Diesel...................................................................................................2-14
Broom Chamber Flaps & Seals .............................................................................................................. 2-16
Lower Door.............................................................................................................................................2-18
Hopper (Variable Dump) .........................................................................................................................2-20
Hopper Lid/Cover (Variable Dump).........................................................................................................2-24
Hopper Dump Door ................................................................................................................................ 2-25
Hopper Door Cylinder-Gas ..................................................................................................................... 2-26
HopperDoorCylinder-Battery.................................................................................................................2-27
Hopper Control Valve - Battery (Variable Dump).....................................................................................2-28
HopperControlValve- Gas/LP/Diesel (VariableDump)............................................................................ 2-29
Scrub Deck (46”) - Battery .....................................................................................................................2-30
Scrub Deck (46”) - Gas/LP/Diesel .......................................................................................................... 2-33
Scrub Deck & Squeegee (53”) - Battery .................................................................................................2-36
ScrubDeck&Squeegee(53”)-Gas/LP/Diesel ....................................................................................... 2-44
Side Squeegees (46”).............................................................................................................................2-48
Rear Squeegees (46”) ............................................................................................................................2-49
Squeegee Lift - Battery ...........................................................................................................................2-50
SqueegeeLift-Gas/LP/Diesel ................................................................................................................2-52
Swing Squeegee Support .......................................................................................................................2-54
Solution Tank .......................................................................................................................................... 2-56
Solution Feed .........................................................................................................................................2-58
Recovery Tank........................................................................................................................................2-60
Recovery Drain System ..........................................................................................................................2-62
Front Bumper .........................................................................................................................................2-63
Front Wheel............................................................................................................................................2-64
Wheel Well Flap .....................................................................................................................................2-65
Rear WheelAssembly ............................................................................................................................2-66
Brake Pedal............................................................................................................................................2-68
Forward/Reverse Control - Battery .........................................................................................................2-70
Forward/ReverseControl-Gas/LP/Diesel................................................................................................ 2-72
Frame ..................................................................................................................................................2-74
SafetyArm .............................................................................................................................................. 2-75
Steering Column.....................................................................................................................................2-76
Vac Fan - Battery ....................................................................................................................................2-78
Vac Fan - Gas/LP/Diesel......................................................................................................................... 2-79
Vac Motor Manifold ................................................................................................................................ 2-80
Filter Shaker........................................................................................................................................... 2-82
Console ..................................................................................................................................................2-84
SeatAnd FloorAssembly........................................................................................................................ 2-86
PumpAssembly, Wheel Drive - Battery ..................................................................................................2-88
HydraulicTubes......................................................................................................................................2-92
Hydraulics Main Broom...........................................................................................................................2-93
HydraulicHoseDiagram -Gas/LP/Diesel(VariableDump) .....................................................................2-94
HydraulicSchematic(Gas/LP/Diesel) .....................................................................................................2-95
HydraulicSchematic(Battery).................................................................................................................2-95A
HydraulicHoseDiagram -Battery(Variable Dump) ................................................................................ 2-96
Side Broom Hydraulics ...........................................................................................................................2-98
Hopper Lift Hydraulics ............................................................................................................................2-99
Hopper Dump Door Hydraulics...............................................................................................................2-100
HopperControlCheckValveHydraulics-Gas/LP/Diesel(Variable Dump) ............................................... 2-101
TABLE OF CONTENTS - CHAPTER 2

American-Lincoln®2-3
ATS46/53
Scrub Deck Hydraulics............................................................................................................................2-102
Scrub Deck Lift Hydraulics - Battery ....................................................................................................... 2-103
Scrub Deck Lift Hydraulics - Gas/LP/Diesel ............................................................................................2-104
Squeegee Lift Hydraulics ........................................................................................................................2-105
Hydraulic Reservoir - Battery ..................................................................................................................2-106
Hydraulic Reservoir (Piston Pump).........................................................................................................2-108
WheelDriveHydraulics ...........................................................................................................................2-110
Hydraulic Pump - Gas .............................................................................................................................2-112
HydraulicMainControlValve -Gas/LP/Diesel .........................................................................................2-114
HydraulicCylinderControlValve-Gas/LP/Diesel ....................................................................................2-116
HydraulicReturnBlock............................................................................................................................2-118
VacFanHopperHydraulics.....................................................................................................................2-120
Steering90º-90º Hydraulics...................................................................................................................2-121
EngineCovers-Battery ..........................................................................................................................2-122
EngineCovers-Gas/LP/Diesel ...............................................................................................................2-124
Fuel Tank - Gas ...................................................................................................................................... 2-126
Fuel Tank - LP.........................................................................................................................................2-128
Fuel Tank - Diesel ...................................................................................................................................2-132
Fuel System - LP....................................................................................................................................2-134
Fuel System - Diesel ..............................................................................................................................2-136
Ford413GasEngine ..............................................................................................................................2-138
Ford413LPEngine ................................................................................................................................2-140
Perkins104.19DieselEngine .................................................................................................................2-142
Muffler-Gas/LP ......................................................................................................................................2-144
Muffler&AlternatorMounting-Diesel......................................................................................................2-146
Radiator andShroud- Gas ......................................................................................................................2-148
RadiatorandShroud-Diesel................................................................................................................... 2-149
Electrical Assembly - Battery ..................................................................................................................2-150
Battery ElectricalAssembly - Gas/LP/Diesel ..........................................................................................2-152
InstrumentPanel-Battery ......................................................................................................................2-154
Electrical Harness Routing - Battery ....................................................................................................... 2-156
Electrical Harness Routing - Gas ............................................................................................................2-157
ElectricalHarnessRouting-Diesel .........................................................................................................2-158
ThrottleControl........................................................................................................................................ 2-159
Decals ..................................................................................................................................................2-160
Notes ..................................................................................................................................................2-162
Electrical Schematic Battery...................................................................................................................2-163
Electrical Schematic Gas .......................................................................................................................2-164
Electrical Schematic Diesel ....................................................................................................................2-165
MachineConnectionDiagramBattery .....................................................................................................2-166
MachineConnectionDiagramGas ..........................................................................................................2-167
Machine ConnectionDiagram Diesel .......................................................................................................2-168
InstrumentPanelConnectionDiagramGas/Diesel .................................................................................. 2-169
FloorPanelConnectionDiagramGas/Diesel........................................................................................... 2-170
InstrumentPanelConnectionDiagramBattery ........................................................................................2-171
FloorPanelConnectionDiagramBattery.................................................................................................2-172
PowerPanelConnectionBattery............................................................................................................. 2-173
TABLE OF CONTENTS - CHAPTER 2

2-4 American-Lincoln®
ATS46/53
KEYNO. PARTNUMBER DESCRIPTION QTY.
1 7-03-04226 Main Broom Lift Frame 1
2 8-16-00041 DriveBroomArm 1
3 0882-040 Hydraulic Motor-Main Broom 1
4 2-00-04895 Fitting,Straight Connector 1
5 2-00-04885 Fitting, 90° Elbow (O-Ring) 2
6 8-33-09046-1 Hub, Broom Driver 1
7 8-58-05160 Broom Driver Locking Plate 1
8 2-95-04182 Nut, 3/8-16 Elastic Stop Nut 5
9 7-03-04158 Arm, Main Broom Idler 1
10 2-00-04889 Bearing, Main Broom Idler 1
11 8-33-09090 Idler, Main Broom (Machined) 1
12 2-00-04890 Retaining ring, Main Broom Idler 1
13 8-75-01157 Thrust Washer 1
14 7-08-01023 Bracket, Broom Link Pivot, RH 1
15 7-08-01024 Bracket, Broom Link Pivot, LH 1
16 7-42-05167 Link, Broom 1
17 2-00-05266 Pin, 3/8 DIA 1
18 2-00-05249 Hair Pin (Cotter) 1
19 7-39-00034 Knob, 3/8 x 16 x 2 LG 1
20 2-95-04182 Nut, 3/8-16 Elastic Stop Nut 1
21 7-39-00033 Knob, 5/16-18Adjustable Handle 1
22 7-41-05118 Lever, Main Broom 1
23 8-39-00003 Knob 1
24 8-82-00058 Switch 1
HARDWAREUSED:
H9 2-00-00426 Flat Washer, .500 x .219 x .063 2
H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 4
H47 2-00-00232 Screw, 3/8-16 x .750 HHC 6
H50 2-00-00234 Screw, 3/8-16 x 1.500 HHC 1
H52 2-00-00402 Flat Washer, .750 x .390 x .094 1
H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 6
H72 2-00-00518 Lock Washer, Helical Spring 7
H78 2-00-05187 Carriage Bolt, 3/8-16 x 1.250 4
H86 2-00-03575 Carriage Bolt, 1/4-20 x .750 4
H92 2-00-04801 Flat Washer, .875 x .375 x .125 5
H96 2-00-02605 Screw, 3/8-16 x 4.500 HHC, Cadium Plated1
H106 2-00-04886 Screw, 3/8-16 x.500HSHC 2
H107 2-00-04887 Screw, Main Broom Control 1
H109 2-00-00522 Lock Washer, 3/4 Helical Spring 1
H110 2-00-03039 Screw, 1/4-20 x .625 HSHC 3
H191 2-00-00602 Nut, MSCR - Hex, 8-32 2
H325 2-00-00092 Screw, Ph.RHM #8-32 x 1.75 Zn. 2
C1619/0206
MAIN BROOM - PARTS LIST

American-Lincoln®2-5
ATS46/53
14
15
16
17
18
19
20
21
22
23
24
H191
H325
H50
H52
H92
H25
H72
H86
H9
14” x 45” BROOM
REF. #8-08-03217
MAIN FRAME
REF. #7-27-07183-1
8
H53
H47
H72
H110
H107
H109
H106
H47 H53
H92
H78
H96
3
4
5
2
6
7
13
12
11
10
9
8
1
C1619/0206
MAIN BROOM - EXPLODED VIEW

2-6 American-Lincoln®
ATS46/53
KEYNO. PARTNUMBER DESCRIPTION QTY.
1 7-08-00902 Bracket-SideBroom Ref.
2 0885-082 Motor Gear Unit-Side Broom 1
3 7-25-06035 Flange-Broom Mount 1
4 2-00-00263 Set Screw-HS Knurled Cup Pt. #10-24 x 3/8 2
5 8-08-03140 Broom-Curb 1
HARDWARE USED:
H15 2-00-00221 Screw, 1/4-20 x .750 HHC 4
H21 2-00-01769 Screw, 1/4-20 x 1.750 HHC 3
H26 2-00-00641 Nut, 1/4-20 Insert Fiber 3
H27 2-00-03702 Washer, .625 x .281 x .063 7
H72 2-00-00518 Lock Washer, Helical Spring 4
C1628e/0302
1
2
3
4
5
H21
H15
H72
H27
H206
H26
C1628e/9804
SIDE BROOM - BATTERY

American-Lincoln®2-7
ATS46/53
KEYNO. PARTNUMBER DESCRIPTION QTY.
1 0885-061 Side Broom Motor Ref.
2 8-55-08122 Pin - SB - Flange 1
3 8-08-03211 Side Broom 1
4 2-00-04918 Fitting Ref.
5 8-33-09091 Hub - SB - Weldment 1
6 7-72-03030 Sleeve - SB 1
7 2-00-04689 Washer, 11/16 OD x .260 I.D. x .050 1
8 2-00-04750 Screw, Btn HD Skt. 1
HARDWAREUSED:
H39 2-00-00218 Screw, 5/16-18 x 2.000 HHC 3
H43 2-00-00409 Flat Washer, .687 x .344 x .062 3
H46 2-00-00644 Nut, 5/16-18 Insert Fiber 3
H72 2-00-00518 Lock Washer, Helical Spring 4
H196 2-00-05350 Screw, 1/4-28 x .630 HHC 3
C1628d/9704
SIDE BROOM-GASLP/DIESEL
4
1
H72
H196
H39
2
5
6
7
8
3
H46
C1628d/9702
H43
H72

2-8 American-Lincoln®
ATS46/53
SIDE BROOM PULLEY-PARTS LIST
KEY NO. PART NUMBER DESCRIPTION QTY.
1 2-95-04182 Fiber Nut 4
2 7-60-00160 Pulley - Cable Ref.
3 7-13-07130 Clip - Cable Retainer Ref.
4 2-00-05384 Screw, 3/8-16 x 3.000 HHC 1
5 2-00-00235 Screw, 3/8-16 x 1.750 HHC 1
HARDWARE USED:
H49 2-00-00209 Screw, 3/8-16 x 1.250 HHC 1
H50 2-00-00234 Screw, 3/8-16 x 1.500 HHC 1
H52 2-00-00402 Flat Washer, .750 x .390 x .094 4
H54 2-00-02360 Nut, Hex. 3/8-16 3
C1628c/0111

American-Lincoln®2-9
ATS46/53
H50
H54
H54
H52
H52
H52
H52
C1628c/0111
H49
3
3
3
45
2
2
2
2
1
VIEW DVIEW CVIEW BVIEW A
1
1
1
SEE VIEW D
SEE VIEW A
*SIDE BROOM HOSES
CLAMPS (SEE HOPPER ASSY)
SEE HOPPER ASSY
MAX. HOSE LENGTH
SEE VIEW C
SEE VIEW B
SEE HOPPER
ASSEMBLY
* NOTE: ADJUST SIDE BROOM HOSES
WITH (2) CLAMPS WITH HOPPER
IN FULL UP POSITION FOR MAX.
HOSE LENGTH AS INDICATED.
SIDE BROOM PULLEY-EXPLODED VIEW

2-10 American-Lincoln®
ATS46/53
KEYNO. PARTNUMBER DESCRIPTION QTY.
1 7-10-00030 Cable Ref.
2 8-39-00003 Control Knob 1
3 7-66-00170 Lever Handle - SB 1
4 8-39-00013 KnobAssembly 1
5 8-08-00773 Broom Lift - MB-SB Weldment 1
6 8-08-00866 Bracket -AngleAdj.-SB 1
7 8-50-03002 Broom Adj Block 1
8 7-60-00160 Pulley, Cable 4
9 2-95-04182 Fiber Nut 2
10 7-08-00851 Bracket -AngleAdj.-SB 1
11 7-13-07130 Clip - Cable Retainer 4
12 8-82-00058 Switch 1
HARDWARE USED:
H26 2-00-00641 Nut, 1/4-20 Insert Fiber 1
H34 2-00-00208 Screw, 5/16-18 x .750 HHC 1
H37 2-00-00207(GASONLY) Screw, 5/16-18 x 1.250 HHC 1
H46 2-00-00644 Nut, 5/16-18 Insert Fiber 1
H52 2-00-00402 Flat Washer, .750 x .390 x .094 1
H54 2-00-02360 Nut, Hex. 3/8-16 2
H85 2-00-00650 Nut, Cap3/8-16LowCrown 1
H113 2-00-03333 Screw, 3/8-16 x 3.750 HHC 1
H121 2-00-00090 Screw, #8-32 x 1.500 RHM 2
H191 2-00-00602 Nut, MSCA - Hex, 8-32 2
H229 2-00-01490 Screw, .25-20 x .875 HHC STL 2
H230 2-00-00466 Flat Washer, .625 x .203 x .031 2
H265 2-00-00506 Lock Washer, Int Tooth #8 Dia Screw 2
H326 2-00-00325 Screw HHC .375-16 x 1.75 1
C1628/9912
SIDE BROOM LEVER - PARTS LIST

American-Lincoln®2-11
ATS46/53
8
H54
H52
11
H326
H26
C1628/9912
H191 H265
12
H113 5
4
H230H121
H52
3
2
7
H54
H34 9
H37
6
H46
H85
LOCTITE
242
1
H229 10
H27
H27
SIDE BROOM LEVER - EXPLODED VIEW

2-12 American-Lincoln®
ATS46/53
KEYNO. PARTNUMBER DESCRIPTION QTY.
1 8-08-00790 Bracket - Side Broom 1
2 8-08-00846 Pivot Bracket - Side Broom 1
3 8-42-05136 Link - Side Broom Lift 2
4 7-08-00902 Bracket - Side Broom 1
5 2-95-04182 Nut, 3/8-16 Elastic Stop 13
6 7-66-00180 Rod - Threaded 1
7 8-14-01006 Clevis 1
8 2-95-01999 Nut - Hex Jam, .25-28 ZN 1
9 7-10-00030 Cable - Side Broom Ref.
10 7-76-00101 Spring - Brush Load 2
HARDWARE USED:
H25 2-00-00594 Nut, Hex, 1/4-20 x .437 x .218 6
H43 2-00-00409 Flat Washer, .687 x .344 x .062 2
H45 2-00-00585 Nut, Hex. 5/16-18 x .503 x .265 2
H46 2-00-00644 Nut, 5/16-18 Insert Fiber 2
H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC 5
H49 2-00-00209 Screw, 3/8-16 x 1.250 HHC 8
H52 2-00-00402 Flat Washer, .750 x .390 x .094 4
H54 2-00-02360 Nut, Hex. 3/8-16 2
H173 2-00-02709 Screw, 5/16-18 x 1.500 2
C1628b/0203
SIDE BROOM LIFT SYSTEM (BATTERY) - PARTS LIST

American-Lincoln®2-13
ATS46/53
9
H25
H49
H48
H49
H49
H49
H52
H49
H48
H49
H46
H43
9
8
7
5
4
3
5
5
H48
H54
H49
H45 H54
5
H173
H52
5
1
10
2
C1628b/9805
SIDE BROOM LIFT SYSTEM (BATTERY) - EXPLODED VIEW

2-14 American-Lincoln®
ATS46/53
SIDE BROOM LIFT SYSTEM (Gas/LP/Diesel) - PARTS LIST
KEY NO. PART NUMBER DESCRIPTION QTY.
1 7-08-00847 Bracket - Side Broom 1
2 8-08-00790 Bracket - Side Broom 1
3 8-42-05136 Link - Side Broom Lift 2
4 8-08-00846 Pivot Bracket - Side Broom 1
5 2-95-04182 Nut, 3/8-16 Elastic Stop 13
6 7-76-00101 Spring - Brush Load 2
7 7-10-00030 Cable - Side Broom Ref
8 7-66-00180 Rod - Threaded 1
9 8-14-01006 Clevis 1
10 2-95-01999 Nut - Hex Jam, .25-28 ZN 1
HARDWARE USED:
H25 2-00-00594 Nut, Hex, 1/4-20 x .437 x .218 6
H43 2-00-00409 Flat Washer, .687 x .344 x .062 2
H45 2-00-00585 Nut, Hex. 5/16-18 x .503 x .265 2
H46 2-00-00644 Nut, 5/16-18 Insert Fiber 2
H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC 8
H49 2-00-00209 Screw, 3/8-16 x 1.250 HHC 8
H52 2-00-00402 Flat Washer, .750 x .390 x .094 4
H54 2-00-02360 Nut, Hex. 3/8-16 2
H173 2-00-02709 Screw, 5/16-18 x 1.500 2
C1628bx/0203

American-Lincoln®2-15
ATS46/53
SIDE BROOM LIFT SYSTEM (Gas/LP/Diesel) - EXPLODED VIEW
7
8
9
H49
H48
H25
10
5
5
H49
1
3
C1628bx/0202
4
5
H52
H48
H54
H46
H43
H173
H45
H49
H52
H54
6
2
5
5

2-16 American-Lincoln®
ATS46/53
KEYNO. PARTNUMBER DESCRIPTION QTY.
1 7-25-08071 Flap - Broom Chamber - Outer 1
2 7-13-07167 Clamp - Broom Chamber Flap - Inner 1
3 7-25-08072 Flap - Broom Chamber - Inner 1
4 7-13-07168 Clamp - Broom Chamber Flap - Outer 1
5
6 8-29-00232 Gasket- Broom Chamber 1
7 8-29-00234 Gasket-Broom Chamber 1
8 8-29-00233 Gasket - Broom Chamber 3
9 8-21-04048 Edging 2
10 8-29-00256 Gasket - Broom Chamber 2
11 7-21-03003 Edging 1
12* 7-21-04031 Edging 2
13# 8-79-00030 Static Strap 1
# Battery Only
* Gas/LP/Diesel Only
HARDWARE USED:
H26 2-00-00641 Nut, 1/4 Fiber Insert 8
H35# 2-00-02708 Screw, 5/16-18X1.000HHC 1
H46# 2-00-00644 Nut, 5/16-18, Insert Fiber 1
H86 2-00-03575 Carriage Bolt, .25-20 x .75 GR 5 ZN 8
H120# 2-00-03829 Lock Washer, 3/8 Bolt 1
H136 2-00-03940 Screw, #10-24 x .500T/C HH 8
H149# 2-00-01803 Washer, 1.063 x .031 x .063 1
NOTE: H26, H86, H136 quantities are 7 each on the battery version.
C1620/0203
BROOM CHAMBER FLAPS & SEALS- PARTS LIST

American-Lincoln®2-17
ATS46/53
WIPE BROOM
CHAMBER CLEAN
BEFORE APPLYING
ITEM 5
ASSEMBLY ITEMS 1 & 3 WITH THE
LARGER CHAMBER TO THE LEFT
SIDE OF THE MACHINE.
NOTE:
ADJUST TO
(.06 - .19) ON
LEVEL FLOOR
11
6
8
10
4
1
3
2
12
8
9
7
10
H136
H86
H26
BROOM CHAMBER FLAPS & SEALS - EXPLODED VIEW

2-18 American-Lincoln®
ATS46/53
KEYNO. PARTNUMBER DESCRIPTION QTY.
1 * 7-19-08057 Door, Broom(RH) 1
2 8-41-00052 Latch 2
3 7-57-05038 Pivot Retainer 2
4 8-39-00015 Latch Knob - Broom door 2
5 * 7-13-07171 Clamp 1
6 * 8-25-08212 Flap 1
7 8-13-07145 Clamp 2
8 * 7-19-08058 Broom Door Weldment (LH) 1
9 8-25-08212 Flap 1
10 # 7-19-08060 Door,Broom(L.H.) 1
HARDWARE USED:
H17 2-00-00205 Screw, 1/4-20 x 1.000 HHC 2
H20 2-00-00203 Screw, 1/4-20 x 1.500 HHC 2
H26 2-00-00641 Nut, 1/4-20 Insert Fiber 10
H27 2-00-03702 Washer, .625 x .281 x .063 4
H35 2-00-02708 Screw, 5/16-18 x 1.000 HHM 4
H37 2-00-00207 Screw, 5/16 -18 x 1.250 HHC 2
H43 2-00-00409 Flat Washer, .687 x .344 x .062 8
H46 2-00-00644 Nut, 5/16-18 Insert Fiber 4
H80 2-00-02196 Carriage Bolt, 1/4-20 x 1.000 RHM 8
H150 2-00-00211 Screw, 5/16 - 20 x 1.750 HHC 1
* - Gas/LP/Diesel Only # - Battery Only
C1667/0302
LOWER DOOR - PARTS LIST

American-Lincoln®2-19
ATS46/53
C1667/9804
RIGHT HAND SIDE
H26
H35
7
6
5
H46
H80
H27
H20
H26
3
1
4
2
H35
2
H46
3
6
7H26
H20 H27 54H26 H80
LEFT HAND SIDE
LOWER DOOR - EXPLODED VIEW