Alto Encore S20 User manual

READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure to read this
bookpriortooperatingorattemptinganyserviceormaintenanceproceduretoyourALTOmachinecould
result in injury to you or to other personnel; damage to the machine or to other property could occur as
well. You must have training in the operation of this machine before using it. If operator(s) cannot read
English, have this manual explained fully before attempting to operate this machine.
Si Ud. o sus operadores no pueden leer el Inglés, se hagan explicar este manual completamente antes
de tratar el manejo o servicio de esta máquina.
All directions given in this book are as seen from the operator’s position at the rear of the machine.
For new books write to: ALTO U.S. Inc., 2100 Highway 265, Springdale, Arkansas 72764.
Operator's
Manual ENCORE
S20/L20
Form No. 74836B 8/05 CLARKE TECHNOLOGY Printed in the U.S.A.
U.S. Patent No. 5,383,251; No. 6,105,192; No. 6,557,207; & Patent Pending

Page -2- CLARKE TECHNOLOGY Operator's Manual -Encore S20/L20
Table of Contents
Parts List ............................................................................................................................................ 29
Encore L20/S20 Recovery Drawing ................................................................................................................. 30
Parts List ............................................................................................................................................ 31
Solution Tank Assembly Drawing.................................................................................................................... 32
Parts List ............................................................................................................................................ 33
Squeegee Lift Assembly Drawing and Parts List............................................................................................ 34
Squeegee Assembly Drawing and Parts List ................................................................................................. 35
Squeegee Assembly Drawing and Parts List ................................................................................................. 36
Encore L20 Frame Transaxle Assembly Drawing and Parts List ................................................................... 37
Encore S20 Frame Assembly Drawing and Parts List.................................................................................... 38
Brush Lift Assembly Drawing and Parts List ................................................................................................... 39
Brush Housing Assembly Drawing and Parts List.......................................................................................... 40
Transaxle Repair Parts .................................................................................................................................... 41
Transaxle Drawing and Parts List ................................................................................................................... 42
Brush Motor Assembly Drawing and Parts List............................................................................................... 43
Gearbox Assembly Drawing and Parts List..................................................................................................... 44
Vacuum Motor Drawing and Parts List ............................................................................................................ 45
Battery Charger Drawing and Parts List .......................................................................................................... 46
Optional Brake Assembly Drawing and Parts List .......................................................................................... 47
Electronic Solution Valve Kit without Solution Shut-Off Drawing & Parts List ................................................. 48
Electronic Solution Valve Kit with Solution Shut-Off Drawing & Parts List ...................................................... 49
ESP Recycle System Kit................................................................................................................................... 50
Powerwand System Drawing & Parts List ....................................................................................................... 51
Brush Meter Kit Parts List................................................................................................................................. 52
Hour Meter Kit Parts List .................................................................................................................................. 52
Low Voltage Cut-Off Kit..................................................................................................................................... 53
For Machines with a 41150B Traverse Controller:
Rear Panel Assembly Drawing........................................................................................................................ 56
Parts List ............................................................................................................................................ 57
Electrical Cover Assembly Drawing and Parts List ......................................................................................... 58
Encore L20 Electrical Schematic ..................................................................................................................... 59
Encore L20 Connection Diagram .................................................................................................................... 60
Encore S20 Electrical Schematic..................................................................................................................... 61
Encore S20 Connection diagram .................................................................................................................... 62
For Machines with a 41150C Traverse Controller:
Encore L20 Rear Panel Assembly Drawing .................................................................................................... 64
Parts List ............................................................................................................................................ 65
Electrical Cover Assembly Drawing and Parts List ......................................................................................... 66
Encore L20 Electrical Schematic ..................................................................................................................... 67
Encore L20 Connection Diagram .................................................................................................................... 68
Operator Safety Instructions ............................................................................................................................ 3
Introduction & Machine Specifications ............................................................................................................. 5
Procedures for Transporting Machine ............................................................................................................. 6
Machine Control Panel ..................................................................................................................................... 8
Machine Controls and Features ...................................................................................................................... 9
How to Prepare the Machine for Operation...................................................................................................... 10
How to Install the Batteries ................................................................................................................ 11
Battery Maintenance........................................................................................................................... 11
How to Charge the Batteries ............................................................................................................. 12
How to Install or Remove a Brush or Pad Driver............................................................................... 13
How to Operate the Machine ............................................................................................................................ 14
How to Operate the Squeegee .......................................................................................................... 14
Filling the Solution Tank .................................................................................................................... 14
Operating the Machine....................................................................................................................... 15
Adjusting the Brush Pressure ........................................................................................................... 15
How to Clean a Dirty Floor ................................................................................................................. 16
SECTION II - Parts and Service Manual
How to Correct Problems in the Machine ........................................................................................................ 18
Maintenance ..................................................................................................................................................... 20
Procedures Before Work is Began .................................................................................................... 20
Procedures to Perform at the End of Work ........................................................................................21
Procedures to Perform Every Week................................................................................................... 22
Maintenance for the Squeegee.......................................................................................................... 23
How to Adjust the Squeegee ............................................................................................................. 23
How to Clean the Solution Line ......................................................................................................... 24
Machine Variables and Accessories ............................................................................................................... 25
Accessories...................................................................................................................................................... 27
Encore L20/S20 Final Assembly Drawing ....................................................................................................... 28

CLARKE TECHNOLOGY Operator's Manual - Encore S20/L20 Page -3-
OPERATOR SAFETY INSTRUCTIONS
WARNING AVERTISSEMENT ADVERTENCIA
DANGER: Failure to read and observe all DANGER statements could result in
severe bodily injury or death. Read and observe all DANGER
statements found in your Owner's Manual and on your machine.
WARNING: Failure to read and observe all WARNING statements could result
in injury to you or to other personnel; property damage could
occur as well. Read and observe all WARNING statements found in
your Owner's Manual and on your machine.
CAUTION: Failure to read and observe all CAUTION statements could result in
damage to the machine or to other property. Read and observe all
CAUTION statements found in our Owner's Manual and on your
machine.
DANGER: FailuretoreadtheOwner'sManualpriortooperatingorattemptinganyserviceor
maintenance procedure to your Clarke Technology machine could result in injury
to you or to other personnel; damage to the machine or to other property could
occur as well. You must have training in the operation of this machine before
using it. If you or your operator(s) cannot read English, have this manual
explainedfullybeforeattempting to operatethismachine.
DANGER: Operating a machine that is not completely or fully assembled could result in injury
or property damage. Do not operate this machine until it is completely assembled.
Inspectthemachinecarefullybeforeoperation.
DANGER: Machinescancauseanexplosionwhenoperatednearflammablematerialsand
vapors. Do not use this machine with or near fuels, grain dust, solvents, thinners,
orother flammable materials.This machine is not suitable for picking uphazardous
dust.
DANGER: Lead acid batteries generate gases which can cause an explosion. Keep sparks
and flames away from batteries. Do not smoke around the machine. Charge the
batteries only in an area with good ventilation. Make sure that the AC charger plug
isunpluggedfromthewallreceptaclebeforeconnectingordisconnectingtheDC
plug to or from the battery pack.
DANGER: Workingwith batteries canbe dangerous! Always wear eye protection and
protectiveclothingwhen working nearbatteries. Removeall jewelry. Donotput
tools or other metal objects across the battery terminals, or the tops of the
batteries.
DANGER: Using a charger with a damaged power cord could result in an electrocution. Do
not use the charger if the power cord is damaged.
WARNING: Operating this machine from anywhere other than the back of the machine could result in
injury or damage. Operate this machine only from the rear.
WARNING: This machine is heavy. Get assistance before attempting to transport or move it. Use
two able persons to move the machine on a ramp or incline. Always move slowly. Do
not turn the machine on a ramp. If operating machine on a gradient over 2%, do not stop,
turnorpark. Readthe"ProceduresForTransporting"inthismanualbeforetransporting
asmachinemight toppleoverif notstrapped.
WARNING: Machinescan toppleover ifguided overthe edgesof stairsor loadingdocks andcause
injury or damage. Stop and leave this machine only on a level surface. When you stop
the machine, put all switches into their "OFF" position.

Page -4- CLARKE TECHNOLOGY Operator's Manual -Encore S20/L20
WARNING: Maintenanceandrepairsperformedbyunauthorizedpersonnelcouldresultindamageor
injury. Maintenance and repairs must be performed by authorized Clarke Technology
personnelonly.
WARNING: Any alterations or modifications of this machine could result in damage to the machine or
injury to the operator or other bystanders. Alterations or modifications not authorized by
themanufacturervoidsanyandallwarrantiesandliabilities.
WARNING: Electrical components of this machine can "short-out" if exposed to water or moisture.
Keep the electrical components of the machine dry. Wipe the machine down after each
use. For storage, keep the machine in a dry building.
WARNING: Operatingamachinewithoutobservingalllabelsandinstructionalinformationcouldresult
in injury or damage. Read all machine labels before attempting to operate. Make sure all
of the labels and instructional information are attached or fastened to the machine. Get
replacement labels and decals from your Clarke Technology distributor.
WARNING: Wet floor surfaces can be slippery. Water solutions or cleaning materials used with this
type of machine can leave wet areas on the floor surface. These areas can cause a
dangerouscondition forthe operatoror other persons. Always put "Caution" signs
around/neartheareayouarecleaning.
WARNING: Improperdischargeofwastewatermaydamagetheenvironmentandbeillegal.
TheUnitedStatesEnvironmentalProtectionAgencyhasestablishedcertainregulations
regarding discharge of waste water. Also, city and state regulations regarding this
discharge my be in effect in your area. Understand and follow the regulations in your
area. Beaware of theenvironment hazards of chemicals that you dispose.
CAUTION: Use of this machine to move other objects or to climb on could result in injury or damage.
Do not use this machine as a step or furniture. Do not ride on this machine.
CAUTION: Your machine warranty will be voided if anything other than genuine Clarke Technology
parts are used on your machine. Always use Clarke Technology parts for replacement.
English Correct Disposal of This Product (Waste Electrical & Electronic Equipment)
(Applicable in the European Union and other European countries with separate
collection systems)
This marking shown on the product or its literature, indicates that it should not be disposed with
other household wastes at the end of its working life. To prevent possible harm to the
environment or human health from uncontrolled waste disposal, please separate this from other
types of wastes and recycle it responsibly to promote the sustainable reuse of material resources.
Household users should contact either the retailer where they purchased this product, or their
local government office, for details of where and how they can take this item for environmentally
safe recycling.
Business users should contact their supplier and check the terms and conditions of the purchase
contract. This product should not be mixed with other commercial wastes for disposal.

CLARKE TECHNOLOGY Operator's Manual - Encore S20/L20 Page -5-
SPECIFICATIONS:
Model Encore L20 - 00880A Encore S20 00890A
Motor, Vac ¾ HP three stage
tangential discharge
21 Amp
Power Supply 24 volt direct current
(2) 12 Volt 195AH Batteries
Solution Tank 14 gallons 53 Liters
Recovery Tank 14 gallons 53 Liters
Parabolic Squeegee 32" Hard, 34" Flex 81 cm Hard, 86 cm Flex
Motor, Brush .75 hp PM 33 amp
Motor Traction .5 hp PM (.37kw) 23 Amp N/A .5 hp PM (.37kw) 23 Amp NA
Brushes 20 inch 51 cm
Brush Speed 200 rpm
Brush Pressure 100 lbs. 45.36 kg
Speed, Forward 0=250 ft/min. brush assist. 0=76.2 m/min. brush assist
Speed Reverse 0=190 ft/min. N/A 0=58 m/min. NA
Drive Wheels 8" x 2" Neoprene thread 20.32 cm s 5.08cm Neoprene thread
Charger 24V, 25A, 115V/60hz
Length 52½" 133.4 cm
Width (over brush housing) 22¼" 56.5 cm
Height 43½" 110.5 cm
Sound Level (DBA) 74, at 5 feet 74,at 1.5 meters
Cleaning Swath 20 inch 51 cm
Grade Cleaning 5° Incline
Weight 468 lbs. w/(2) 871334A batteries 212.28 kg w(2) 871334A batteries
Shipping Weight 607 lbs. w/wet batteries 275.33 kg w/wet batteries
Battery Weight (each) 113 lbs. (871334A) and 81 lbs. (871335A) 51.26 kg (871334A) and 36.74 kg (871335A)
Shipping Dimensions 28" x 65.5" x 46.5" 71.12 cm x 166.37 cm x 118.11 cm
Introduction & Machine Specifications
Introduction & Machine Specifications
Clarke Technology’s newly designed Encore S20 and L20 automatic scrubbers are efficient and
superior floor cleaning machines. The Encore uses one brush to scrub a path 20 inches wide. A
squeegee wipes the floor while the vacuum motor removes the dirty solution from the floor - all in one
pass.
The Encore S20 and L20 automatic scrubbers come complete with two - 12 volt batteries, one battery
charger,eitherascrubbrushorapaddriver,andoneoperator’smanual.
Encore L20 w/brake Encore S20 w/brake
00880E 00890E

Page -6- CLARKE TECHNOLOGY Operator's Manual -Encore S20/L20
Procedures For Transporting
How to Put the Machine Into a Van or Truck
WARNING: This machine is heavy. Get
assistancebeforeattempting
to transport or move it. Use
two able persons to move the
machine on a ramp or
incline. Always move slowly.
Do not turn the machine on a
ramp. Do not stop and leave
the machine on a ramp or
incline. The loading ramp
must be a minimum of 32"
wide.
WARNING: Machines can topple over if
guided over the edges of
stairs or loading docks and
cause injury or damage.
Stop and leave this machine
only on a level surface.
When you stop the machine,
put all switches into their
"OFF"position.
1. Make sure the loading ramp is at least eight (8)
feet long and a minimum of 32" wide, and strong
enoughtosupportthemachine.
2. Make sure the ramp is clean and dry.
3. Put the ramp in position.
4. Removesqueegeeassembly,brushhousingand
brushorpaddriverbeforeloading.
5. Turn key switch "ON" (on L20 model only).
6. Alignthemachineonalevel surfacefive(5)feet
infront ofthe ramp.
7. Putthe traverse knob atfull speed(on L20 model
only).
8. For the L20 machine, push in either one of the
forward/reverseswitcheswhilepushinginthe
white reverse switch. Back the machine up the
ramp. See figure 1.
9. For the S20 machine, push the machine back-
wards to the top of the ramp.
10. Turn the key switch "OFF".
Figure #1

CLARKE TECHNOLOGY Operator's Manual - Encore S20/L20 Page -7-
11. Fasten the machine to the vehicle. Clarke
Technology recommends a strap over the top of
the machine and a strap to keep the machine
from rolling forward or backwards. If this is not
done, there is a possiblity of the machine
topplingover.
How to Remove the Machine From a Van or
Truck
1. Make sure there are no obstructions in the area.
2. Make sure the unloading ramp is at least eight
(8)feet long and a minimum of 32" wide, and
strongenoughtosupport the machine.
3. Make sure the ramp is clean and dry.
4. Put the ramp in position.
5. Unfastenthemachine.
WARNING: The machine is heavy.
Make sure you use two able
personstoassistinmoving
the machine down the
ramp.
6. On S20 model, get two people to pull machine
off ramp. It is recommended that the "S" model
beunloadedintheforwardposition.
7. Turn the key switch "ON". ("L" model only)
8. Set the traverse center knob to the slowest
forwardspeedsetting. Carefullyandslowly,
drive the machine to the top of the ramp and
startdown.
9. Whilepushingintherightorleftforward/reverse
switch the machine will go forward. See figure
2.
10. As the machine begins to travel down the ramp,
pushintheforward/reverseswitchto maintaina
slowdownwardspeed.
11. Replacesqueegeeassembly,brushhousing,
andbrushorpaddriveraftermachineis
unloadedandreadytouse.
Procedures For Transporting (cont.)
Figure #2

Page -8- CLARKE TECHNOLOGY Operator's Manual -Encore S20/L20
Machine Control Panel
Figure 3
CircuitBreakers (SeeFigure3,Items"F","G"&"H")
The circuit breaker reset buttons are located on the
rearcover. Thebreakersarelocatedasfollows:
ItemF-TraverseMotor(25amp)
Item G - Vacuum Motor (30 amp)
Item H - Brush Motor (40 amp)
If a circuit breaker trips, determine which motor is not
operating and turn the key switch "OFF". Wait five
minutes and push the reset button back in. Turn the
key switch "ON" and try again. An authorized service
personshould be contacted if thebreaker trips again.
Control Handles (See Figure 3, Item "I")
Thecontrol handlesare located at the rear of the
machine. They are used to guide the machine.
Solution Control Knob (See Figure 3, Item "J")
Thesolutioncontrolknobregulates the flowofchemi-
cal solution to the floor. To increase the flow, turn
knob clockwise. To decrease the flow, turn counter
clockwise.
Traverse Speed Knob (See Figure 3, Item "K")
To increase speed, turn knob clockwise.
Vacuum Motor Switch (See Figure 4, Item "L")
Toactivatevacuummotor,lowersqueegeehandle.
Handle has two positions. Lowest position is operat-
ing position and the middle position is transport to
clearvacuumhose.
Brush Motor Switch (See Figure 4, Item "M")
Toactivatebrushmotor,lowerhandle. BrushMotor
andsolutionflowwillactivatewhenthetraverse
buttons are pushed. To shut brush motor off, raise
handle to top position.
A
BD
GH
I
Key Switch (See Figure 3, Item "A")
The key switch turns "ON" the power to the control
panel. "O" is "OFF" and "I" is "ON".
Forward Reverse Switch (See Figure 3, Item "B")
On Traverse Model Only
Theforward/reverse switchturnsthetraversemotor
"on" forward and if the brush motor is in the down
position,activatesthebrushmotor/solution control
module. There is a two second delay for the pad
motor to stop after releasing the switch. Either the
right or the left switch can be used. Use either switch
inconjunctionwiththewhitereverseswitchtoreverse
thetraversemotor.
Reverse Switch (See Figure 3, Item "I")
On Traverse Model Only
Thereverseswitch,whenusedinconjunctionwithone
oftheforward/reverseswitches,causesthemachineto
reversedirections. Thereversespeedis70%ofthe
forwardspeed. NOTE:Squeegeemustberaisedto
atleastthefirstposition.
Battery Meter (See Figure 3, Item "C")
Thebatterymeterindicatestherelative charge onthe
battery pack. Do not continue to run the machine
when the needle is in the "red" area. This will shorten
the life of the battery pack.
Brush Pressure Meter (See Figure 3, Item "D")
Thepadpressuremeterindicatestherelativeamount
of pressure the pad is putting on the floor. To maxi-
mize run time on a battery charge, keep the needle
towardsthecenterofthegreenarea.
Hour Meter (See Figure 3, Item "E")
Thehourmeterindicatesthenumberof hours the
machine has operated. It runs only when the brush
motor is on.
B
BI
C
JK
FGH
E

CLARKE TECHNOLOGY Operator's Manual - Encore S20/L20 Page -9-
Machine Controls and Features
Squeegee Lift Handle, See Figures 5
Thesqueegeelift handle islocatedbelow the control
handles in the center. It is used to raise or lower the
squeegee. Thevacmotor isturned on whenthe
handle is lowered to either the first or last position.
NOTE: Squeegee must be raised to at least the
first position when the machine is backed up.
Float Shut Off, See Figure 6
The shut-off switch for the vac motor is located in the
recovery tank. It automatically turns off the vac motor
when the recovery tank is full. NOTE: If excessive
foaming in recovery tank, defoamer must be
added. Damage to vacuum motor could result
from foam.
Parking Brake, See Figures 7a and 7b (Optional)
Theparkingbrakepreventsmovementofthemachine.
It is located at the rear lower left side of the machine.
Toengagethebrake,pushthepedaldown(Figure7a).
Toreleasethebrake, lift pedalup(Figure7b).
CAUTION: Do not activate the brake while the
machine is moving.
Figure 6
Figure 7a
Figure 7b
Figure 4
Figure 5
M
L

Page -10- CLARKE TECHNOLOGY Operator's Manual -Encore S20/L20
Figure 8
Figure 9
Figure 10
How To Install The Batteries
TheEncoremachinesusestwo 12-volt batteries. The
batteriesare located inthe battery compartmentunder
therecoverytank.
Toinstall thebatteries, follow this procedure:
1. Turnmachineoff. Setbrake(ifequipped).
2. Make sure recovery tank is empty.
3. Openrecoverytank and securewith latch.
4. Place the batteries in the tray as shown in
figure8.
WARNING: Lifting batteries without help
could result in an injury. Get
help to lift the batteries. The
batteries are heavy.
WARNING: Working with batteries can
be dangerous. Always wear
eye protection and protective
clothing when working near
batteries. NO SMOKING!
5. Connectthebatterycablesbetweenbatteries
and install long battery cable assembly as
indicated. See figure 8.
6. Join the connector from the battery pack to the
connector on the control panel. See figure 9.
7. Lowerrecoverytank.
NOTE: Chargethebatteriesbeforeusingthe
machine.
Battery Maintenance
Theelectricalpower to operatethemachine comes
fromthestorage batteries. Storagebatteries need
preventativemaintenance.
WARNING: Working with batteries can
be dangerous. Always wear
eye protection and protective
clothing when working near
batteries. NO SMOKING!
Tomaintainthebatteriesin good condition,follow
these instructions:
1. Keep the electrolyte at the correct level. The
correctlevel is between 1/4" below the bottomof
the tube in each cell and above the tops of the
plates. Check the level of the electrolyte each
time you charge the batteries. See figure 10.
How To Prepare the Machine For Operation
Correct Fill Line
(BATTERYNO.40703A optional )

CLARKE TECHNOLOGY Operator's Manual - Encore S20/L20 Page -11-
NOTE: Check the level of electrolyte prior to charging
the batteries. Be sure the plates in each cell are
covered with electrolyte. Do not top off the cells prior
to charging the battery. Electrolyte expands during
charging. As a result, the electrolyte could overflow
from the cells. Always top off the cells with distilled
water after charging.
CAUTION: Irreversible damage will occur to
the batteries if the electrolyte
level does not cover the plates.
Keep the electrolyte at the correct
level.
CAUTION: Machine damage and discharge
across the tops of the batteries
can occur if the batteries are filled
above the bottom of the tube in
each cell. Do not fill the batteries
up to the bottom of the tube in
each cell. Wipe any acid from the
machine or the tops of the batter-
ies. Never add acid to a battery
after installation.
CAUTION: Tap water may contain contami-
nants that will damage batteries.
Batteries must be refilled with
distilled water only.
2. Keep the tops of the batteries clean and dry.
Keep the terminals and connectors clean. To
clean the top of the batteries, use a damp cloth
with a weak solution of ammonia or bicarbonate
of soda solution. To clean the terminals and
connectors, use a terminal and connector
cleaning tool. Do not allow ammonia or bicar-
bonate of soda to get into batteries.
3. Keep the batteries charged.
4. To drain battery compartment: (See figure 11)
a. Always wear protective eye protection and
protective clothing.
b. Open brush motor cover.
c. Loosen the drain hose clip with a Phillips
screw driver.
d. Pull drain hose out to a container.
e. Place hand behind flange and open valve.
f. When empty, close valve.
g. Replace hose under clip and retighten clip.
h. Neutralize any acid spills.
How To Prepare the Machine For Operation
Figure 11

Page -12- CLARKE TECHNOLOGY Operator's Manual -Encore S20/L20
How To Charge The Batteries
WARNING: Charging the batteries in an area
without adequate ventilation
could result in an explosion. To
prevent an explosion, charge the
batteries only in an area with
good ventilation.
WARNING: Lead acid batteries generate
gases which could explode. Keep
sparks and flames away from
batteries. NO SMOKING!
WARNING: Failure to disconnect the AC plug
from the wall receptacle before
connecting or disconnecting the
DC connector on the charger
could result in an explosion.
Always disconnect the AC plug
from the wall receptacle before
connecting or disconnecting the
DC connector on the charger.
Tochargethebatteries,followthisprocedure:
1. Put the charger on a flat surface. Make sure the
vents on the sides are at least two inches away
from walls and other objects. Make sure there
are no objects near the vents on the bottom of
thecharger.
2. Settheparking brake(if provided)by puttingit
into the down position. See figure 12. Make
sure the key switch is in "OFF" position.
3. Disconnect the battery pack connector from the
controlhousing connector. Seefigure 13.
4. Raise recovery tank and latch in place.
5. Connect the DC connector on the charger to the
battery pack connector. See figure 14.
6. Connectthechargertoaproperlygrounded
singlephase(3-wire)wallreceptaclehavingthe
voltage,frequency,andamperecapacityspeci-
fiedonthenameplateofthecharger.
Formoreinformationontheuseof the charger, read
the instruction book supplied with the charger.
How To Prepare the Machine For Operation
Figure 12
Figure 13
Figure 14

CLARKE TECHNOLOGY Operator's Manual - Encore S20/L20 Page -13-
Figure 15a
Figure 15b
Figure 15c
How To Install The Brush Or Pad Driver
Toinstall thebrush or paddriver onthe machine,
followthisprocedure:
1. Turn the key switch "OFF".
2. Put the brush switch in the "UP" position.
3. Go to the front of the machine.
4. Openthebrushmotorcoverandremovethe
brushhousing.Seefigures15aand15b.
5. Putabrushorpaddriverunderthebrushhous-
ing. See figure 15c.
6. Align the lugs on the motor with the slots in the
brushgimbal.
7. Pull the brush up and rotate counter clockwise
until gimbal locks.
8. Replacebrushhousingandclosebrushmotor
cover.
How To Remove The Brush or Pad Driver
Toremovethebrushorpaddriverfromthemachine,
followthisprocedure:
1. Put the brush switch in the "UP" position.
2. Turn the key switch "OFF".
3. Go to the front of the machine.
4. Openthebrushmotorcoverandremovebrush
housing. Seefigures15a-15c.
5. Rotate brush clockwise with a quick snapping
action until brush releases.
6. Replacebrushhousingandclosebrushmotor
cover.
How To Prepare the Machine For Operation

Page -14- CLARKE TECHNOLOGY Operator's Manual -Encore S20/L20
How To Operate The Squeegee
Thesqueegeewipesthefloorwhilethevacuummotor
removes the dirty solution form the floor. Use your
righthand tolower or raisethe squeegeehandle. To
operatethesqueegee,followthisprocedure:
1. Tolowerthesqueegeeand start thevacmotor,
movethesqueegeelevertotherightanddown.
Seefigure16.
2. Toraisethesqueegee,liftthesqueegeeleverup.
Seefigure17.
NOTE:Thecenterpositionlets the vacmotorcontinue
torunwith the squeegeeoffthe floor toavoiddrips and
also allows you to back up the machine.
How To Fill The Solution Tank
The solution tank lid is at the front. To fill the solution
tankfollowthisprocedure:
1. Raise the solution tank lid.
2. Add a cleaning chemical to the solution tank.
For the correct amount of chemical, follow the
directionsshownonthe container.
3. Fill the solution tank with water.
4. Lower the solution tank lid.
WARNING: Water solutions or cleaning
materials used with this type of
machine can leave wet areas on
the floor surface. These areas can
cause a dangerous condition for
the operator or other persons.
AlwaysputCAUTION signsnear
the area you are cleaning.
WARNING: Machines can ignite flammable
materials and vapors. Do not use
with or near flammables such as
gasoline, grain dust, solvents and
thinners. Only use a cleaning
concentrate recommended by the
chemical manufacturer.
How To Operate The Machine
Figure 16
Figure 17

CLARKE TECHNOLOGY Operator's Manual - Encore S20/L20 Page -15-
Operating The Machine
NOTE: Putthemachine inthelowest traverse speed
setting. Use the machine in an area that has no
furnitureand objects until you can do thefollowing:
1. Move the machine in a straight direction, forward
and backward.
2. Stop the machine safely.
3. Turnthemachinebothleftandrightandreturntoa
straightdirection.
Tomovethemachine,followthisprocedure:
1. Releasetheparkingbrake(ifequippedwith
machine).
2. Turn the key switch to the "ON" position
3. Raise the brush to the highest setting.
4. Raisethesqueegee.
5. Holdthe controlhandle asshown in figure 18.
6. When either the right or left forward/reverse
switches (figure 18, item A) are pushed in, the
machinewillgo forward.
7. Control the speed of traverse by using the speed
controlknob. (Figure 18,Item D)
8. Tostop,releasetheforward/reverseswitch.
9. Toreversethemachine,push in thewhitereverse
switch(figure 18 item B) andeither the right or left
forward/reverse switch (figure 18 item A) at the
sametime. NOTE:Anytimethemachineisreversed,
the squeegee must be raised to either of the two up
positions. Thiswillpreventdamagetothesqueegee.
10. Tostop,releasetheforward/reverseswitch.
11. To turn the machine, push therear ofthe machine
to the side.
12. When you stop the machine, turn the key switch
"OFF"and set the parking brake(if equipped).
AdjustingTheBrushPressure
WARNING: Make sure the battery connector
covers are on before making adjust-
ments. Don't let metal parts touch the
batteryconnections.
1. To increase or decrease the brush pressure for
"Heavy Scrub", raise the recovery tank to gain
access to the adjustment.
2. Turnthebrushliftspring locknut(figure 19) clock-
wise for more pressure and counterclockwise for
lesspressure. Usethebrushpressuremeter(figure
18, Item C) to determine the best setting. The
needleshould stay inthe green area.
How To Operate The Machine
Figure 18
Figure 19
A
BCA
D

Page -16- CLARKE TECHNOLOGY Operator's Manual -Encore S20/L20
How To Clean A Floor
WARNING: Water solutions or cleaning materials
used with this type of machine can
leave wet areas on the floor surfaces.
These areas can cause a dangerous
condition for the operator or other
persons. AlwaysputCAUTIONsigns
near the area you are cleaning.
Tocleanafloorfollowthisprocedure:
1. Settheparkingbrake(ifequippedwithmachine.)
2. Put the water and a cleaning chemical in the clean
solution tank.
3. Releasetheparkingbrake(ifequippedwithma-
chine.)
4. Turn the key switch "ON".
5. Lowerthesqueegee.
6. Put the brush lever switch in the floating position or
heavyscrubposition.
NOTE: Keepthemachine movingwhenthe brushis
rotatingonthefloor.Pre-wet brush/pad orkeeplight
pressure on brush until solution flow is adequate to keep
brush/padfromscratchingfloor.
7. Turn the solution knob to the right to activate the flow
of solution. Adjust the flow of clean solution to the
flowdesired.
8. Movethemachineacrossthefloorin the forward
direction.
9. Make a 180° turn.
NOTE: When you make more passes across the floor, let
the brush clean approximately 2 inches of the area
alreadycleaned bythe brush.
NOTE: Duringmostcleaning procedures, applyand
removethesolutioninoneoperation.
How To Clean A Very Dirty Floor
Tocleanaverydirtyfloor,followthisprocedure:
1. Apply solution to the floor.
2. Do not lower the squeegee, which will keep the
vacuummotoroff.
3. Lowerthebrush orpadand scrubthefloor.
4. Scrubtheflooragainwithadditionalsolution and
lowerthesqueegee.
5. Pick up all the solution with the squeegee.
How To Operate The Machine (cont)

CLARKE TECHNOLOGY Operator's Manual - Encore S20/L20 Page -17-
ENCORE
S20/L20
Section II
Parts and Service Manual
(74836B)
U.S. Patent No. 5,383,251; No. 6,105,192; No. 6,557,207; & Patent Pending

Page -18- CLARKE TECHNOLOGY Operator's Manual -Encore S20/L20
There is no solution flow.
The solution flow does not stop.
The machine does not remove all the
water from the floor.
The batteries do not give the normal
running time.
Open the solution valve.
Remove the obstruction from the hose and the
filter.
Repair or replace the valve and the electric
wiring.
Fill the solution tank.
Check solution module
Close or Clean the solution valve.
Repair or replace the valve and the wiring.
Clean the solution valve.
Replace the seat and washer.
Check solution module.
Lower the squeegee.
(See Figure 11, page 23)
Drain the tank.
Clean the screen filter.
Remove the obstruction or repair the damage.
Checkfortrippedbreaker. Have an authorized
service person make repairs.
See pg 49 for brush replacement intervals.
Check and connect hose.
Turn or replace the squeegee blade.
Correctly install the squeegee blade.
Adjust the pressure of the squeegee.
Replace the gaskets.
Rotate lid 180° and replace.
Clean the terminals and connectors. Replace
the damaged cables. Charge the batteries.
Add distilled water to each cell and charge the
batteries.
Charge the batteries for a full 16 hour charge.
Have an authorized service person repair the
charger.
Check voltage of each cell while discharging.
Connect the batteries.
Run in float position.
PROBLEM CAUSE ACTION
The solution valve is closed.
There is an obstruction in the solution hose
or filter.
The solution valve or electric wiring is
damaged.
The solution tank is empty.
The solution module is damaged.
The solution valve is open or dirty.
The solution valve or wiring is damaged.
The solution valve is dirty
There is a damaged seat and washer in the
solution valve.
The solution module is damaged.
The squeegee is up
The squeegee tilt is not correct.
The vacuum tank is full.
The screen filter is dirty.
There is an obstruction or damage in the
squeegee, squeegee hose or standpipe.
The vacuum motor is not running.
The vacuum motor runs slow
The squeegee hose is disconnected, or
damaged
The squeegee blade is damaged, worn, or
incorrectly installed.
The squeegee pressure is not correctly
adjusted.
The gaskets on the cover of the recovery
tank are damaged.
The recovery tank lid is on wrong.
The battery terminals are dirty or damaged.
The electrolyte level is too low.
The batteries are not fully charged.
The charger is damaged.
The battery is defective.
The batteries are disconnected.
Brush is in heavy scrub setting.
HOW TO CORRECT PROBLEMS IN THE MACHINE

CLARKE TECHNOLOGY Operator's Manual - Encore S20/L20 Page -19-
PROBLEM CAUSE ACTION
The cleaning is not even. The scrub brush or pad is worn.
There is damage to the brush assembly,
caster or the solution valve.
The brush motor is not running
The solution level is low.
The machine does not run. The machine loses power.
Key or switch is off.
Batteries are unplugged.
Battery terminals are dirty.
Batteries are discharged
Reset the circuit breaker.
Turn key or switch on.
Check the battery connections.
Check battery gauge and recharge
NOTE: If the problem continues consult an
authorized service person.
Replace the scrub brush or pad.
Have an authorized service person make
the needed repairs.
Check for tripped breaker. Reset. Check
for loose connections.
Fill the solution tank.
NOTE: If the problem continues consult an
authorized service person.

Page -20- CLARKE TECHNOLOGY Operator's Manual -Encore S20/L20
WARNING: Maintenance and repairs must be
donebyauthorizedpersonnelonly.
WARNING: Alwaysemptythesolutiontankand
recovery tank before doing any
maintenance.
WARNING: Keep all fasteners tight.
These Maintenance Procedures Must Be Done Ev-
ery Day
Keep the machine clean, it will need fewer repairs and
havelongerlife.
Do These Procedures When You Begin Your Work
Period
NOTE: Always engage the parking brake (if
equipped) before servicing the machine.
1. Disconnect the plug on the charger from the
connector on the back of the machine. See
figure1
2. Join the connector from the batteries (1) to the
control panel cable connection. See figure 1.
3. Make sure the recovery tank lid is on correctly.
Seefigure2.
4. MakesuretheScreenfilteroverthevacuummotor
is clean and in position. See figure 2 (a)
5. Makesurethevalvesonthedrainhosesareclean.
Tightly close the valves.
6. Make sure brush housing and skirt are in
position on the brush head.
7. Make sure the brush is in position and
installed correctly
8. Check the installation of the squeegee and
squeegeehose.
MAINTENANCE
Figure 1
Figure 2
A