Amada EM2510NT User manual

EM-NT-F180I OPE US-E05-200602
CNC TURRET PUNCH PRESS
EM2510NT
(AMNC-F)
OPERATOR'S MANUAL

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PREFACE Read this manual carefully to obtain a thor-
ough knowledge of the machine and its installation, opera-
tion, and maintenance. Correctly operate the machine as
described in the manual to prevent personal injuries and
machine damage. Do not operate the machine by guess-
work. Keep the manual at hand and refer to it whenever
you are not sure of how to perform any of the procedures.
Printed in Japan
Operator's Manual:
EM2510NT CNC Turret Punch Press
© 2006 by AMADA CO., LTD.
No part of this publication may be photocopied or otherwise reproduced with-
out the prior written permission of AMADA CO., LTD.

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CONTENTS
Safety Rules & Safety Functions .................................................................. ix
Safety rules ................................................................................. ix
Safety functions ..........................................................................xv
General Information.................................................................................... xvii
Identification of machine parts ...................................................xvii
Specifications............................................................................. xix
Part I Installation............................................................................ I-1
Location and foundation ............................................................ I-2
Lifting and placing...................................................................... I-2
Cleaning..................................................................................... I-3
Leveling...................................................................................... I-3
Supplying compressed air ......................................................... I-4
Installing front and rear side tables............................................ I-5
Connecting electric power ......................................................... I-7
Installing mirror ......................................................................... I-10
Installing subcontrol stand (option) ........................................... I-11
Floor plan drawings................................................................... I-12
Accessory parts ........................................................................ I-16
Part II Controls...............................................................................II-1
Electrical control cabinet............................................................II-2
Controls in electrical control cabinet ......................................II-2
Main control panel......................................................................II-4
Floppy disk drive ...................................................................II-12
CD-ROM drive.......................................................................II-12
RS232C interface ..................................................................II-13
Ethernet interface ..................................................................II-13
Bar code reader interface (option) ........................................II-13
Controls in main control panel drawer...................................II-14
Subcontrol panel “A” .................................................................II-15
Subcontrol panel “B” .................................................................II-16
Subcontrol stand (option)..........................................................II-17
Other controls ...........................................................................II-18
Keyboard ...............................................................................II-18
Foot switch ............................................................................II-19
Tool balancer controls ...........................................................II-20
(Continued on next page.)

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Part III Displays.............................................................................. III-1
Description.................................................................................III-3
Basic operation ......................................................................III-3
Composition of displays .........................................................III-4
Basic display composition ..................................................III-4
Display selection buttons....................................................III-5
Overall menu ............................................................................III-11
Description of displays............................................................. III-13
Processing status display area 1...................................... III-13
SW. PANEL button ........................................................... III-17
Processing status display area 2...................................... III-21
Data edit area ................................................................... III-22
PRE-EDIT display ................................................................ III-43
Processing status display area 1...................................... III-43
SW. PANEL button ........................................................... III-44
Data edit area ................................................................... III-44
Menu button area ............................................................. III-44
SCHEDULE display ............................................................. III-45
Processing status display area 1...................................... III-46
Processing status display area 2...................................... III-46
SW. PANEL button ........................................................... III-46
Data edit area ................................................................... III-46
Operating mode change buttons ...................................... III-46
PROGRAM display .............................................................. III-47
Processing status display area 1...................................... III-48
Processing status display area 2...................................... III-48
SW. PANEL button ........................................................... III-48
Data edit area ................................................................... III-48
Operating mode change buttons ...................................... III-48
MAIN SWITCH button ...................................................... III-48
RESUME button ............................................................... III-49
RESULT display ................................................................... III-51
UTILITY display.................................................................... III-54
MESSAGE display ............................................................... III-58
Processing condition displays .............................................. III-59
STD INPUT (M-code list) display...................................... III-59
GUIDE INPUT display ...................................................... III-61
TOOLING DATA display ................................................... III-62
AUTO TIMER display ....................................................... III-63
Maintenance display ............................................................ III-64
USER SETTINGS button.................................................. III-64

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APPLICATION SETTINGS button .................................... III-71
DATA INPUT AND OUTPUT button ................................. III-74
HIT COUNT MANAGEMENT button ................................ III-78
CNC MAINTENANCE button............................................ III-80
E-MAIL NOTICE FUNCTION button ................................ III-91
INSPECTION button........................................................ III-100
Item Checklist .................................................................. III-101
BACKUP SCHEDULER button........................................ III-104
EXTERNAL IO SETUP button......................................... III-108
VERSION INFORMATION BUTTON............................... III-110
Part IV Program Management.......................................................IV-1
Calling program or programs .................................................... IV-2
PRE-EDIT display ................................................................. IV-2
SCHEDULE display............................................................... IV-4
PROGRAM display................................................................ IV-5
Editing program......................................................................... IV-6
Saving program........................................................................ IV-11
Creating program..................................................................... IV-13
Using PRE-EDIT display ...................................................... IV-13
Using SCHEDULE display ................................................... IV-15
Using PROGRAM display .................................................... IV-16
Part V Press Axis Control Parameters .........................................V-1
Description .................................................................................V-2
Press pattern parameters ..........................................................V-3
Punching and nibbling patterns..............................................V-3
Knockout patterns ..................................................................V-6
Marking patterns.....................................................................V-8
Slitting patterns......................................................................V-10
Forming patterns ...................................................................V-12
Parameter value setting ranges ............................................V-16
Setting press pattern parameters..........................................V-17
Setting parameters on M-code list (STD INPUT DIsplay) .V-17
Setting parameters on guide input display ........................V-19
Trial punching with press pattern ..........................................V-21
Trial punching on trial punch display .................................V-21
Trial punching according to program .................................V-22
Tooling parameters ...................................................................V-24
Setting tooling parameters ....................................................V-25
(Continued on next page.)

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Auto timer .................................................................................V-26
Setting auto timer ..................................................................V-26
Part VI Operation ...........................................................................VI-1
Preparing and checking before turning on power..................... VI-3
Turning on power...................................................................... VI-3
Zero-returning ........................................................................... VI-5
Reading program or programs ................................................. VI-6
Single-program operation...................................................... VI-6
Schedule operation ............................................................... VI-8
Reading schedule file .............................................................. VI-10
Schedule file operation......................................................... VI-10
Checking shape of part............................................................ VI-11
Checking on PROGRAM display ......................................... VI-11
Checking on SCHEDULE display ........................................ VI-11
Checking setup of tools and worksheets ................................. VI-12
Checking on PROGRAM display ......................................... VI-12
Checking on SCHEDULE display ........................................ VI-13
Changing tools......................................................................... VI-15
Moving necessary turret station to tool change position...... VI-15
Changing tools in 1/2” and 1-1/4” standard stations ............ VI-17
Changing tools in auto-index stations .................................. VI-18
Changing tools in 2”, 3-1/2”, and 4-1/2” standard stations... VI-20
Changing punch with tool balancer...................................... VI-22
Ending tool change .............................................................. VI-23
Positioning workclamps ........................................................... VI-24
Loading worksheet................................................................... VI-25
Automatic operation................................................................. VI-27
Starting single-program operation........................................ VI-27
Starting schedule operation ................................................. VI-30
Starting CNC operation ....................................................... VI-33
Starting DNC operation ....................................................... VI-36
Manual operation ..................................................................... VI-39
Checking program ................................................................... VI-40
Operation interruption .............................................................. VI-42
Stop condition ...................................................................... VI-42
Emergency stop condition.................................................... VI-48
Interrupting processing......................................................... VI-49
Clearing other stop conditions.............................................. VI-49
Setting press operating method............................................... VI-50
Manually selecting press speed........................................... VI-50

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Automatically setting press speed........................................ VI-51
Turning off power (shutting down system)............................... VI-52
Part VII Alarms ...............................................................................VII-1
Description ................................................................................VII-2
(1) Program alarms...................................................................VII-3
(2) Background edit alarms......................................................VII-29
(3) Absolute pulse coder (APC) alarms ...................................VII-29
(4) Inductsyn alarms ................................................................VII-29
(5) Serial pulse coder (SPC) alarms ........................................VII-30
(6) Servo alarms (1/2)..............................................................VII-31
(7) Overtravel alarms ...............................................................VII-35
(8) Servo alarms (2/2)..............................................................VII-36
(9) Overheat alarms.................................................................VII-36
(10) Rigid tapping alarms.........................................................VII-36
(11) System alarms ..................................................................VII-37
(12) PMC alarms......................................................................VII-39
(13) Custom macro alarms ......................................................VII-66
(14) HMI alarms .......................................................................VII-69
(15) BIOS messages ...............................................................VII-72
(16) Other message.................................................................VII-74
Part VIII Maintenance.....................................................................VIII-1
Daily maintenance ................................................................... VIII-3
Periodical maintenance ........................................................... VIII-4
Every week........................................................................... VIII-4
Every month ......................................................................... VIII-5
Every 3 months .................................................................... VIII-5
Every 6 months .................................................................... VIII-6
Every 12 months .................................................................. VIII-7
Cleaning floppy disk drive head.............................................. VIII-10
Scanning hard disks ............................................................... VIII-11
Changing battery of PANEL i .................................................. VIII-15
Changing shear plate.............................................................. VIII-16
Lubrication .............................................................................. VIII-18
Automatic grease lubricator .................................................... VIII-22
Major operation faults ............................................................. VIII-24
Circuit protectors and fuses .................................................... VIII-25
(Continued on next page.)