Amada Pega 367 User manual

Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc.
Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 1 of 35
Pega 367 with Fanuc 04PC User Pre-installation Guide
Amada America Inc.
7025 Firestone Blvd.
Buena Park CA. 90621
Phone: [phone]
Fax.: [phone]
Email [e-mail]

Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc.
Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 2 of 35
Warning
!Qualified personnel must complete all work.
!Do not apply power to the Pega 367 until an A.E.S.I. (Amada Engineering and
Service Incorporated) Engineer is present and has instructed you to do so.
!Considerable effort has been made to ensure that this manual is free of inaccuracies
and omissions. However, as we are constantly improving our product, some of the
data contained herein may not exactly reflect the latest revisions to the Pega 367. If
in doubt concerning a specific item, please contact your local Amada America sales
person for clarification, or check our Internet site, http://www.amada.com for the
latest release of this document.

Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc.
Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 3 of 35
Contents
Introduction ......................................................................................................................................................................................5
Specifications - Motion Package......................................................................................................................................................6
Specifications - Punching System....................................................................................................................................................6
Turret Configuration - 44 Station - 2 Auto-Index.........................................................................................................................7
Turret Configuration - 58 Station - 2 Auto-Index.........................................................................................................................8
Specifications - Fanuc 04PC Controller ...........................................................................................................................................9
Supply Requirements - Electrical...................................................................................................................................................10
Optional Equipment..................................................................................................................................................................10
Installing the Electrical Power Supply.......................................................................................................................................11
Supply Requirements - Pneumatic.................................................................................................................................................12
Optional Equipment..................................................................................................................................................................12
Installing the Pneumatic Supply................................................................................................................................................12
Planning the Location of the Pega 367..........................................................................................................................................13
Moving the Pega 367................................................................................................................................................................13
Plan View - Pega 367 ...............................................................................................................................................................14
Plan View - Pega 367 with P357hs conveyor...........................................................................................................................15
Plan View - Pega 367 with V367hs conveyor and MP1530 loader...........................................................................................16
End View - Pega 367................................................................................................................................................................17
Elevation View - Pega 367........................................................................................................................................................18
Foundation Requirements..............................................................................................................................................................19
Foundation Anchoring Procedure.............................................................................................................................................20
Foundation J-bolt Detail............................................................................................................................................................20
Plan View - Foundation Pega 367 ............................................................................................................................................21
Elevation - Foundation Pega 367..............................................................................................................................................21
Saw Cut Holes J-Bolt Mounting Method...................................................................................................................................22
Core Drill Holes J-Bolt Mounting Method..................................................................................................................................23
Foundation / Floor J-bolt Mounting Procedure..........................................................................................................................24
Drilled Hole with Anchor Rod and Adhesive Mounting Method.................................................................................................26
Drilled Hole with Anchor Rod and Adhesive Mounting Procedure............................................................................................27
Removing the Protective Coating...................................................................................................................................................29

Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc.
Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 4 of 35
Machine Leveling...........................................................................................................................................................................30
Rocking Test.............................................................................................................................................................................30
Floor Condition: Crowned.........................................................................................................................................................31
Floor Condition: Sloped............................................................................................................................................................32
Leveling Procedure...................................................................................................................................................................33

Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc.
Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 5 of 35
Introduction
This manual describes the tasks that the purchaser of a Pega 367 must complete before calling A.E.S.I. (Amada Engineering
and Service Incorporated) to complete the installation and operator training.
An overview of the preparations is as follows:
!Plan the location of the Pega 367 taking into account the Recomended Safety and Maintenance areas indicated on the plan
view. See page 13, Planning the Location of the Pega 367.
!Prepare the Pega 367 floor or foundation as required. See page 19, Foundation Requirements, for details.
!Uncrate the Pega 367 and place on the foundation, but do not fill the anchor-bolt holes (if used) until after A.E.S.I. completes
the initial installation.
!Install the electrical supply. See page 10, Supply Requirements - Electrical , for details.
!Install the pneumatic supply. See page 12, Supply Requirements - Pneumatic, for details.
!Remove the protective coating from the surface of the Pega 367 See page 29, Removing the Protective Coating, for details.
!If additional equipment is to be installed, repeat the previous steps for each piece of additional equipment.
Note: It is the purchaser’s responsibility to install any safety devices to ensure the recommended safety area.
Note: Considerable effort has been made to ensue that this manual is free of inaccuracies and omissions. However, as
Amada America strives to continually improve our products, some data contained herein may not exactly reflect the
latest revisions to the Pega 367. If in doubt concerning a specific item, please contact your local Amada America sales
engineer for clarification.

Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc.
Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 6 of 35
Specifications - Motion Package
Travel Method X and Y axes work piece movement
Control Method X, Y, T & C
Drive Motors Fanuc AC Servo (X, Y, T, C)
Maximum Sheet Size 60" (Y) x 144" (X) with one repositioning cycle. Additional support tables are
required for material lengths greater than 72”
Maximum Sheet Thickness 0.250"
Maximum Material Weight 264 lb.
Maximum Axis Travel 72.0" (X) by 60" (Y)
Max. Table Speed ( X / Y / Combined ) 1,968 IPM / 1,968 IPM / 2,783 IPM
Punching Accuracy ±0.004"
Positioning Accuracy ±0.001"
Repeatability ±0.001"
Specifications - Punching System
Press Capacity 33 Tons
Press Stroke 1.259"
Stroke Per Minute 350
Maximum Hit Rate 1” Centers 200
Maximum Hole Diameter 4.500"
Tool Type Amada Thick Turret
Turret Rotation Speed 30 RPM
Feed Clearance 0.787"
Auto Index Rotation Speed 60 RPM

Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc.
Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 7 of 35
Turret Configuration - 44 Station - 2 Auto-Index
31.7mm
A
B
D
E
½"
1¼"
2"
3½"
4½"
12.7mm
88.9mm
114.3mm
31.7mm
2 (2)
2 (2)
2 (2)AUTO INDEX
NUMBER OF
STATIONS
(KEYED)
MAXIMUM
SIZE ROUND
4 (4)
B
16 (16)
18 (6)
229 331
130 334
233
132 235
C
A
A
338
237
136 B
340
139 B
342
141
D
243
244 B
251
C
354
253
152
356
155
A
B
201
E
303
102
B
A306
205
104
207
310
108
209
A
C
111
312
113
314
B
B
215
D
B
223
C326
225
124
A328
127
BEB
1000mm Disc Thick
44 Station
2 Auto Index
216
This turret used on the following machine models
Pega 344, 345Q, 345K, 357, 367
Coma 555, 557, 567, 588
Vipros 345, 357, 367
Vela II 355
50.8mm
1¼"
C
A/I
A/I

Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc.
Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 8 of 35
Turret Configuration - 58 Station - 2 Auto-Index
340
239
138
143
244
345
342
141
246
147248 349
150
351
152 253 354
256
264
168
369
165
266
367
170
271
372
201
105
306
102
203
304
309208
107
313212 111
210
318 217 116
315
114
219
220
333
132
331230
129
134
235
336
228
237
255
1000mm disc
58 STATION
2 AUTO INDEX
This turret used on the following machine models
PEGA 345, PEGA 345 King, PEGA 357, PEGA 367
COMA 555, COMA 557, COMA 567, COMA 588
VIPROS 345, VIPROS 357, VIPROS 367
VIPROS 357 Queen, VIPROS 367 Queen
A/I
A/I
2 ( 2 )
4 ( 4 )
12 ( 12 )
36 ( 12 )
2 ( 2 )
2 ( 2 )
1/2" ( 12.7mm )
D
C
B
A
E
B
2" ( 50.8mm )
3 1/2" ( 88.9mm )
4 1/2" ( 114.3mm )
1 1/4" ( 31.7mm )
1 1/4" ( 31.7mm )
NUMBER OF
STATIONS
( KEYED )
MAXIMUM SIZE
ROUND
AUTO INDEX

Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc.
Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 9 of 35
Specifications - Fanuc 04PC Controller
Model Fanuc 04PC (with PHNC)
Control Function X, Y, T & C
Input Method MDI, DNC, Paper Tape
Minimum Command Unit 0.001" (X, Y) .010(C)
Minimum Travel Unit 0.001" (X, Y) .010(C)
Operating Modes Automatic, MDI & Manual
Display Modes Program Contents, Position Information, Program Check, Parameters, Tool Hit Counter, Self
Diagnostics
Interlock Displays Oil Temperature, Oil Pressure, Door Open

Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc.
Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 10 of 35
Supply Requirements - Electrical
Pega 367 230 / 460 / 3 / 60 ±10%, 18 kVA
46 amps @ 230 / 3 / 60 VAC*
23 amps @ 460 / 3 / 60 VAC*
Optional Equipment
P357hs Conveyor 208 / 230 / 460 3ph ±10%, .8 kVA
2.1 amps @ 208 / 3/ 60 VAC*
2.0 amps @ 230 / 3 / 60 VAC*
1.0 amps @ 460 / 3 / 60 VAC*
MP1225 Loader 200 / 3 / 60 ±10%, 10 kVA
29 amps @ 200 / 3 / 60 VAC*
To operate at 230 / 460 VAC a step up transformer with the following service is required
26 amps @ 230 / 3 / 60 VAC*
13 amps @ 460 / 3 / 60 VAC*
*The actual supplied electrical service must be sized to allow for starting current of approximately 150% of this value.