Amada Pega 367 User manual

Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc.
Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 1 of 35
Pega 367 with Fanuc 04PC User Pre-installation Guide
Amada America Inc.
7025 Firestone Blvd.
Buena Park CA. 90621
Phone: [phone]
Fax.: [phone]
Email [e-mail]

Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc.
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Warning
!Qualified personnel must complete all work.
!Do not apply power to the Pega 367 until an A.E.S.I. (Amada Engineering and
Service Incorporated) Engineer is present and has instructed you to do so.
!Considerable effort has been made to ensure that this manual is free of inaccuracies
and omissions. However, as we are constantly improving our product, some of the
data contained herein may not exactly reflect the latest revisions to the Pega 367. If
in doubt concerning a specific item, please contact your local Amada America sales
person for clarification, or check our Internet site, http://www.amada.com for the
latest release of this document.

Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc.
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Contents
Introduction ......................................................................................................................................................................................5
Specifications - Motion Package......................................................................................................................................................6
Specifications - Punching System....................................................................................................................................................6
Turret Configuration - 44 Station - 2 Auto-Index.........................................................................................................................7
Turret Configuration - 58 Station - 2 Auto-Index.........................................................................................................................8
Specifications - Fanuc 04PC Controller ...........................................................................................................................................9
Supply Requirements - Electrical...................................................................................................................................................10
Optional Equipment..................................................................................................................................................................10
Installing the Electrical Power Supply.......................................................................................................................................11
Supply Requirements - Pneumatic.................................................................................................................................................12
Optional Equipment..................................................................................................................................................................12
Installing the Pneumatic Supply................................................................................................................................................12
Planning the Location of the Pega 367..........................................................................................................................................13
Moving the Pega 367................................................................................................................................................................13
Plan View - Pega 367 ...............................................................................................................................................................14
Plan View - Pega 367 with P357hs conveyor...........................................................................................................................15
Plan View - Pega 367 with V367hs conveyor and MP1530 loader...........................................................................................16
End View - Pega 367................................................................................................................................................................17
Elevation View - Pega 367........................................................................................................................................................18
Foundation Requirements..............................................................................................................................................................19
Foundation Anchoring Procedure.............................................................................................................................................20
Foundation J-bolt Detail............................................................................................................................................................20
Plan View - Foundation Pega 367 ............................................................................................................................................21
Elevation - Foundation Pega 367..............................................................................................................................................21
Saw Cut Holes J-Bolt Mounting Method...................................................................................................................................22
Core Drill Holes J-Bolt Mounting Method..................................................................................................................................23
Foundation / Floor J-bolt Mounting Procedure..........................................................................................................................24
Drilled Hole with Anchor Rod and Adhesive Mounting Method.................................................................................................26
Drilled Hole with Anchor Rod and Adhesive Mounting Procedure............................................................................................27
Removing the Protective Coating...................................................................................................................................................29

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Machine Leveling...........................................................................................................................................................................30
Rocking Test.............................................................................................................................................................................30
Floor Condition: Crowned.........................................................................................................................................................31
Floor Condition: Sloped............................................................................................................................................................32
Leveling Procedure...................................................................................................................................................................33

Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc.
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Introduction
This manual describes the tasks that the purchaser of a Pega 367 must complete before calling A.E.S.I. (Amada Engineering
and Service Incorporated) to complete the installation and operator training.
An overview of the preparations is as follows:
!Plan the location of the Pega 367 taking into account the Recomended Safety and Maintenance areas indicated on the plan
view. See page 13, Planning the Location of the Pega 367.
!Prepare the Pega 367 floor or foundation as required. See page 19, Foundation Requirements, for details.
!Uncrate the Pega 367 and place on the foundation, but do not fill the anchor-bolt holes (if used) until after A.E.S.I. completes
the initial installation.
!Install the electrical supply. See page 10, Supply Requirements - Electrical , for details.
!Install the pneumatic supply. See page 12, Supply Requirements - Pneumatic, for details.
!Remove the protective coating from the surface of the Pega 367 See page 29, Removing the Protective Coating, for details.
!If additional equipment is to be installed, repeat the previous steps for each piece of additional equipment.
Note: It is the purchaser’s responsibility to install any safety devices to ensure the recommended safety area.
Note: Considerable effort has been made to ensue that this manual is free of inaccuracies and omissions. However, as
Amada America strives to continually improve our products, some data contained herein may not exactly reflect the
latest revisions to the Pega 367. If in doubt concerning a specific item, please contact your local Amada America sales
engineer for clarification.

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Specifications - Motion Package
Travel Method X and Y axes work piece movement
Control Method X, Y, T & C
Drive Motors Fanuc AC Servo (X, Y, T, C)
Maximum Sheet Size 60" (Y) x 144" (X) with one repositioning cycle. Additional support tables are
required for material lengths greater than 72”
Maximum Sheet Thickness 0.250"
Maximum Material Weight 264 lb.
Maximum Axis Travel 72.0" (X) by 60" (Y)
Max. Table Speed ( X / Y / Combined ) 1,968 IPM / 1,968 IPM / 2,783 IPM
Punching Accuracy ±0.004"
Positioning Accuracy ±0.001"
Repeatability ±0.001"
Specifications - Punching System
Press Capacity 33 Tons
Press Stroke 1.259"
Stroke Per Minute 350
Maximum Hit Rate 1” Centers 200
Maximum Hole Diameter 4.500"
Tool Type Amada Thick Turret
Turret Rotation Speed 30 RPM
Feed Clearance 0.787"
Auto Index Rotation Speed 60 RPM

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Turret Configuration - 44 Station - 2 Auto-Index
31.7mm
A
B
D
E
½"
1¼"
2"
3½"
4½"
12.7mm
88.9mm
114.3mm
31.7mm
2 (2)
2 (2)
2 (2)AUTO INDEX
NUMBER OF
STATIONS
(KEYED)
MAXIMUM
SIZE ROUND
4 (4)
B
16 (16)
18 (6)
229 331
130 334
233
132 235
C
A
A
338
237
136 B
340
139 B
342
141
D
243
244 B
251
C
354
253
152
356
155
A
B
201
E
303
102
B
A306
205
104
207
310
108
209
A
C
111
312
113
314
B
B
215
D
B
223
C326
225
124
A328
127
BEB
1000mm Disc Thick
44 Station
2 Auto Index
216
This turret used on the following machine models
Pega 344, 345Q, 345K, 357, 367
Coma 555, 557, 567, 588
Vipros 345, 357, 367
Vela II 355
50.8mm
1¼"
C
A/I
A/I

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Turret Configuration - 58 Station - 2 Auto-Index
340
239
138
143
244
345
342
141
246
147248 349
150
351
152 253 354
256
264
168
369
165
266
367
170
271
372
201
105
306
102
203
304
309208
107
313212 111
210
318 217 116
315
114
219
220
333
132
331230
129
134
235
336
228
237
255
1000mm disc
58 STATION
2 AUTO INDEX
This turret used on the following machine models
PEGA 345, PEGA 345 King, PEGA 357, PEGA 367
COMA 555, COMA 557, COMA 567, COMA 588
VIPROS 345, VIPROS 357, VIPROS 367
VIPROS 357 Queen, VIPROS 367 Queen
A/I
A/I
2 ( 2 )
4 ( 4 )
12 ( 12 )
36 ( 12 )
2 ( 2 )
2 ( 2 )
1/2" ( 12.7mm )
D
C
B
A
E
B
2" ( 50.8mm )
3 1/2" ( 88.9mm )
4 1/2" ( 114.3mm )
1 1/4" ( 31.7mm )
1 1/4" ( 31.7mm )
NUMBER OF
STATIONS
( KEYED )
MAXIMUM SIZE
ROUND
AUTO INDEX

Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc.
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Specifications - Fanuc 04PC Controller
Model Fanuc 04PC (with PHNC)
Control Function X, Y, T & C
Input Method MDI, DNC, Paper Tape
Minimum Command Unit 0.001" (X, Y) .010(C)
Minimum Travel Unit 0.001" (X, Y) .010(C)
Operating Modes Automatic, MDI & Manual
Display Modes Program Contents, Position Information, Program Check, Parameters, Tool Hit Counter, Self
Diagnostics
Interlock Displays Oil Temperature, Oil Pressure, Door Open

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Supply Requirements - Electrical
Pega 367 230 / 460 / 3 / 60 ±10%, 18 kVA
46 amps @ 230 / 3 / 60 VAC*
23 amps @ 460 / 3 / 60 VAC*
Optional Equipment
P357hs Conveyor 208 / 230 / 460 3ph ±10%, .8 kVA
2.1 amps @ 208 / 3/ 60 VAC*
2.0 amps @ 230 / 3 / 60 VAC*
1.0 amps @ 460 / 3 / 60 VAC*
MP1225 Loader 200 / 3 / 60 ±10%, 10 kVA
29 amps @ 200 / 3 / 60 VAC*
To operate at 230 / 460 VAC a step up transformer with the following service is required
26 amps @ 230 / 3 / 60 VAC*
13 amps @ 460 / 3 / 60 VAC*
*The actual supplied electrical service must be sized to allow for starting current of approximately 150% of this value.

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Installing the Electrical Power Supply
The Pega 367 requires one electrical power source supplied to the Fanuc 04PC. The Pega 367 should be supplied from a
power line separate from those for welding machines or other machines that produce electrical noise.
!The Pega 367 electrical inlet is 64" above floor level at the left side of the Fanuc 04PC control.
!For the location of required electrical supplies for optional equipment, please see the installation guides for the specific
equipment.
Pega 367 left side of electrical enclosure Pega 367 main power conection inside of electrical enclosure

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Supply Requirements - Pneumatic
Pega 367 80 psi @ 8.8 ft³/min.
Optional Equipment
MP1225 Loader 75 psi @ 31.8 ft3/min.
Installing the Pneumatic Supply
The Pega 367 requires connection to a compressed air system by
hose or pipe. The compressed air must be clean and dry.
Please note the following:
!The minimum pipe inside diameter is ½".
!The air pressure required is 80 psi.
!The air volume required is 8.8 ft³/min..
!The air inlet is approximately 16" above the floor level at the rear of
the Pega 367
For the location of required air supplies for optional equipment,
please see the installation guides for the specific equipment

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Planning the Location of the Pega 367
The following diagrams provide the details for positioning the Pega 367.
!No obstacles are allowed in the worksheet travel area and the ceiling must be at least 40" above the Pega 367.
!All of the Recommended Safety / Maintenance areas should be used, but at a minimum, the doors of the Fanuc 04PC control
must be able to be opened. Any reduction of the Recomended Safety / Maintenance areas may decrease personnel safety
and increase time and expense of installation and maintenance.
!The Pega 367 and Fanuc 04PC control must be protected from direct sunlight or other heat sources. Exposure to direct
heating sources such as infrared heaters have been shown to affect punch and die alignment.
Moving the Pega 367
Lifting or moving of the Pega 367 should be done only by professional rigging companies well versed in the moving of large
and heavy industrial machinery. Acceptable moving methods include, lifting by overhead crane, wheeled dollies beneath the
machine feet, or adequately sized lifttruck forks beneath the machine frame.
The Pega 367 has a relatively high center of gravity and narrow footprint. Care must be taken to prevent inadvertent tipping
of the machine while in motion.
Caution: Extremely Top Heavy Load
87" 37,200 lb
Machine Weight 16 tons.
Lifting lugs front and rear of
Machine Frame.
140"

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Plan View - Pega 367
6
0.00" workin
g
ran
g
e
368.00" Recommended Safety / Maintenance Area 40" from all components
Optional Material Support
Tables Required
Optional Material Support
Tables Required
1
20" Maximum Travel Area 60" Material
288.00" Maximum Material Travel Area 144" Material
Electrical Requirements
Pega 367
230 / 460 / 3 / 60 ±10% 18 kVA
46 amps @ 230 / 3 / 60 VAC
23 amps @ 460 / 3 / 60 VAC
Pega 367
Compressed Air Requirements
80 psi @ 8.8 ft/³min.
Operator Control Station
12" 12" 12"
Scale
E1
E1
A1
A1
118.03"81.17"
1
99.20" Pe
g
a 367 Len
g
th
27.
56"
49
.21"
63.15"
50" min. to 90" max.
32.45"
74.25" 76.69"
150.94" Pega 367Width
3
61.98" Recommended Safet
y
/ Maintenance Area 40" from all components
8"
0
4P
C
C
ontro
l
Y-axis zero position
Center Track 200
Pega 367
Centerline
Pega 367

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Plan View - Pega 367 with P357hs conveyor
6
0.00" workin
g
ran
g
e
368.00" Recommended Safety / Maintenance Area 40" from all components
Optional Material Support
Tables Required
Optional Material Support
Tables Required
1
2
0
" Maximum Travel Area
60
" Material
288.00" Maximum Material Travel Area 144" Material
Electrical Requirements
Pega 367
230 / 460 / 3 / 60 ±10% 18 kVA
46 amps @ 230 / 3 / 60 VAC
23 amps @ 460 / 3 / 60 VAC
Pega 367
Compressed Air Requirements
80 psi @ 8.8 ft/³min.
P367hs Conveyor
208 - 230 / 460 / 3 / 60 ±10% .8 kVA
2.1 amps @ 208 / 3/ 60 VAC
2.0 amps @ 230 / 3 / 60 VAC
1.0 amps @ 460 / 3 / 60 VAC
Operator Control Station
12" 12" 12"
Scale
E2
E2
E1
E1
A1
A1
Access re
q
uired
this area for
slug removal
P36
7hs
118.03"81.17"
1
99.20" Pe
g
a 367 Len
g
th
4
20.41" Recommended Safet
y
/ Maintenance Area 40" from all components
27.
56"
49
.21"
63.15"
50" min. to 90" max.
32.45"
74.25" 76.69"
150.94" Pega 367Width
44.85"
59.55"
0
4P
C
C
ontro
l
Y-axis zero position
Center Track 200
P
e
g
a 367 Centerline
Pega 367
8"

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Plan View - Pega 367 with V367hs conveyor and MP1530 loader
463.14" Recommended Safety / Maintenance Area 40" from all components
6
0.00" workin
g
ran
g
e
Optional Material Support
Tables Required
Optional Material Support
Tables Required
120" Maximum Travel Area 60" Material
288.00" Maximum Material Travel Area 144" Material
MP1530
Xformer
Forklift access required this area
MP1530
1
6
2.
66
" MP1
530
Widt
h
Electrical Requirements
Pega 367
230 / 460 / 3 / 60 ±10% 18 kVA
46 amps @ 230 / 3 / 60 VAC
23 amps @ 460 / 3 / 60 VAC
Pega 367
Compressed Air Requirements
80 psi @ 8.8 ft/³min.
P367hs Conveyor
208 - 230 / 460 / 3 / 60 ±10% .8 kVA
2.1 amps @ 208 / 3/ 60 VAC
2.0 amps @ 230 / 3 / 60 VAC
1.0 amps @ 460 / 3 / 60 VAC
MP1530 Loader
29 amps @ 200 / 3 / 60 VAC
200 / 3 / 60 ±10%, 10 Kva
To operate at 230 / 460 VAC a step up
transformer with the following service is
required
26 amps @ 230 / 3 / 60 VAC
13 amps @ 460 / 3 / 60 VAC
MP1530 Loader 75 psi @ 31.8 ft³/min.
Operator Control Station
12" 12" 12"
Scale
E3
E2
E1
A1
A2
E1
A1
A2
E2
E3
Access re
q
uired
this area for
slu
g
remova
l
P36
7hs
118.03"81.17"
1
99.20" Pe
g
a 367 Len
g
th
4
20.41" Recommended Safet
y
/ Maintenance Area 40" from all components
27.
56"
49
.21"
63.15"
50" min. to 90" max.
32.45"
74.25" 76.69"
150.94" Pega 367Width
77.69" to ed
g
e of MP153
0
44.85"
59
.
55
"
2
23.80" MP1530 len
g
th
139.00"
84.80"
8"
0
4P
C
C
ontro
l
Y-axis zero position
Center Track 200
P
e
g
a 367 Centerline
Pega 367

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End View - Pega 367
1
8
.7
0"
37.40
"
4
3
.
3
1
"
42.05"*
Material
Pass
Line
93.50"*
131.10"*
12" 12" 12"
Scale
Floor Line
*Dimension varies with installed options
76.69" 72.05"

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Elevation View - Pega 367
39.37" 36.61"
9.84" 6.50"11.02" 39.37"
7.87"
199.21"
112.59"
61.81"Throat Depth 60.00" Working Range
Track 200 Centerline
43.31"*
Material
Pass Line
27.56"
62.99"
94.76"*
*Dimension will change with installed options
Floor Line
12" 12" 12"
Scale

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Foundation Requirements
The Pega 367 does not require a special foundation to perform as expected, however there are minimum requirements that an
existing floor must meet in order to assure machine reliability and tool life. If the existing floor does not meet the following
minimum requirements, plans for a recommended foundation are given on page 21, Plan View - Foundation .
The minimum acceptable floor conditions to assure a successful installation are:
!The area of the floor where the machine frame is to be located must be a single, homogeneous slab in good condition. There
must be no cracks or other signs of deterioration of the floor.
!The floor must be 4" to 6" thick.
!The floor must be capable of supporting 3.5 tons/ft².
!The floor must be level to 0.032"/ft.
If the existing floor meets the minimum requirement list above, it must still be inspected carefully when the anchor-bolt holes are
cut. Voids under the floor, or wetness (not associated with the hole cutting procedure) should be considered signs of an
inadequate floor and a new machine location or new foundation must be considered.
It is the customer’s responsibility to determine that the floor meets these minimum requirements. Placing the machine on an
inadequate, cracked floor, or straddling seams in a floor may be grounds for voiding the machine warranty!
Amada America Inc. does not recommend the use of vibration isolating mounts under the machine feet, as these devices have
been shown to increase the vibration within the machine frame, increasing the likelihood of vibration related problems. Solid
leveling devices are acceptable provided they incorporate a means of anchoring the machine to the floor with the supplied J-
bolts or alternative anchoring method.
Special Note: This document details several methods of anchoring the Pega 367 to a new foundation or an existing floor.
These methods are designed to install the Pega 367 as a stand-alone machine using the supplied anchor bolts
and base plates. Installation or use of additional options such as leveling pads or material handling systems
may dictate other methods of anchoring or foundation design not shown in this document. Before committing to
a specific method of anchoring the Pega 367, confirm that the chosen method is compatible with all purchased
optional items and planned expansion.

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5"
10"15.8"
Base Plate
Hole in Foundation
Floor Line
Machine Foot
A
A
A
Machine Frame
Machine Foot
Base Plate
Supplied J-Bolt
4.4"
8.0"
24"
Foundation Anchoring Procedure
An ideal foundation is given on the following pages. This foundation must be used if the existing floor cannot meet the
minimum requirements to support the machine.
The foundation must consist of a single, homogeneous slab. The foundation must be level to within 0.032" / ft. Anchoring
the Pega 367 to the floor using the anchor-bolts supplied is essential to ensure reliable performance. Amada generally
recommends that the foundation have a minimum load bearing
capacity of 3.5 ton/ft2. It is the purchaser’s responsibility to
determine that the foundation meets these requirements.
Please note the following:
!The base plates, shims, anchor bolts, nuts, and washers are
shipped with the Pega 367.
!The J-bolt holes should be filled after the machine is placed
on the foundation.
!See special note page 19
Foundation J-bolt Detail
See page 24, Foundation / Floor J-bolt Mounting Procedure,for
proper method of mounting the Pega 367 on the foundation.