Amada Vipros 357 Queen User manual

Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc.
Print Date 01/24/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 1 of 37
Vipros 357 Queen with Fanuc 18PC
User Pre-installation Guide
Amada America Inc.
7025 Firestone Blvd.
Buena Park CA. 90621
Phone: [phone]
Fax.: [phone]
Email [e-mail]

Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc.
Print Date 01/24/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 2 of 37
Warning
!Qualified personnel must complete all work.
!Do not apply power to the Vipros 357 Queen until an A.E.S.I. (Amada Engineering
and Service Incorporated) Engineer is present and has instructed you to do so.
!Considerable effort has been made to ensure that this manual is free of
inaccuracies and omissions. However, as we are constantly improving our
product, some of the data contained herein may not exactly reflect the latest
revisions to the Vipros 357 Queen. If in doubt concerning a specific item, please
contact your local Amada America sales person for clarification, or check our
Internet site, http://www.amada.com for the latest release of this document.

Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc.
Print Date 01/24/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 3 of 37
Contents
Introduction ......................................................................................................................................................................................5
Specifications - Motion Package......................................................................................................................................................6
Specifications - Punching System....................................................................................................................................................7
Turret Configuration - 58 Station - 2 Auto-Index.........................................................................................................................8
Specifications - Fanuc 18PC Controller ...........................................................................................................................................9
Specifications - Hydraulic Systems..................................................................................................................................................9
Power Hydraulic Numerical Control............................................................................................................................................9
Hydraulic Power Unit ..................................................................................................................................................................9
Supply Requirements - Electrical...................................................................................................................................................10
Optional Equipment..................................................................................................................................................................10
Installing the Electrical Power Supply.......................................................................................................................................11
Supply Requirements - Pneumatic.................................................................................................................................................12
Optional Equipment..................................................................................................................................................................12
Installing the Pneumatic Supply................................................................................................................................................12
Planning the Location of the Vipros 357 Queen.............................................................................................................................13
Moving the Vipros 357 Queen ..................................................................................................................................................13
Plan View - Vipros 357 Queen..................................................................................................................................................14
Plan View - Vipros 357 Queen with V357hs conveyor..............................................................................................................15
Plan View - Vipros 357 Queen with V357hs conveyor and MP1225 loader .............................................................................16
End View - Vipros 357 Queen...................................................................................................................................................17
Elevation View - Vipros 357 Queen..........................................................................................................................................18
SBC EX 5.5 Chiller.........................................................................................................................................................................19
SBC EX 5.5Chiller Placement...................................................................................................................................................19
Chiller Connections...................................................................................................................................................................20
Foundation Requirements..............................................................................................................................................................21
Foundation Anchoring Procedure ..................................................................................................................................................22
Foundation J-bolt Detail............................................................................................................................................................22
Plan View - Foundation Vipros 357 Queen...............................................................................................................................23
Elevation - Foundation Vipros 357 Queen................................................................................................................................23

Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc.
Print Date 01/24/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 4 of 37
Machine Anchoring Requirements Vipros 357 Queen...................................................................................................................24
Floor J-bolt Mounting Hole Detail (saw cut hole) ......................................................................................................................24
Plan - Floor J-bolt Mounting Hole (saw cut hole)......................................................................................................................24
Alternative Floor J-bolt Mounting Hole Detail (Core Drill)..........................................................................................................25
Plan - J-bolt Mounting Hole (Core Drill) ....................................................................................................................................25
Foundation / Floor J-bolt Mounting Procedure..........................................................................................................................26
Alternative Anchoring Method (Drilled Hole with Anchor Rod and Adhesive)...........................................................................28
Plan - J-bolt Mounting Hole (Drilled Hole with Anchor Rod and Adhesive)...............................................................................28
Drilled Hole with Anchor Rod and Adhesive Mounting Procedure............................................................................................29
Removing the Protective Coating...................................................................................................................................................31
Machine Leveling...........................................................................................................................................................................32
Rocking Test.............................................................................................................................................................................32
Floor Condition: Crowned.........................................................................................................................................................33
Floor Condition: Sloped............................................................................................................................................................34
Leveling Procedure...................................................................................................................................................................35

Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc.
Print Date 01/24/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 5 of 37
Introduction
This manual describes the tasks that the purchaser of a Vipros 357 Queen must complete before calling A.E.S.I. (Amada
Engineering and Service Incorporated) to complete the installation and operator training.
An overview of the preparations is as follows:
!Plan the location of the Vipros 357 Queen taking into account the Recomended Safety and Maintenance areas indicated
on the plan view. See page 13, Planning the Location of the Vipros 357 Queen.
!Prepare the Vipros 357 Queen floor or foundation as required. See page 21, Foundation Requirements, for details.
!Uncrate the Vipros 357 Queen and place on the foundation, but do not fill the anchor-bolt holes (if used) until after A.E.S.I.
completes the initial installation.
!Install the electrical supply. See page 10, Supply Requirements - Electrical , for details.
!Install the pneumatic supply. See page 12, Supply Requirements - Pneumatic, for details.
!Remove the protective coating from the surface of the Vipros 357 Queen See page 31, Removing the Protective Coating,
for details.
!If additional equipment is to be installed, repeat the previous steps for each piece of additional equipment.
Note: It is the purchaser’s responsibility to install any safety devices to ensure the recommended safety area.
Note: Considerable effort has been made to ensue that this manual is free of inaccuracies and omissions. However, as
Amada America strives to continually improve our products, some data contained herein may not exactly reflect the
latest revisions to the Vipros 357 Queen. If in doubt concerning a specific item, please contact your local Amada
America sales engineer for clarification.

Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc.
Print Date 01/24/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 6 of 37
Specifications - Motion Package
Travel Method X and Y axes work piece movement
Control Method X, Y, T & C
Drive Motors Fanuc AC Servo (X, Y, T, C)
Maximum Sheet Size 50" (Y) x 144" (X) with one repositioning cycle. Additional support
tables are required for material lengths greater than 72”
Maximum Sheet Thickness Ball Transfer Table
Brush Table 0.250" 0.135"
Maximum Material Weight Ball Transfer Table
Brush Table 220 lb. 110 lb.
Maximum Axis Travel 72.0" (X) by 50" (Y)
Max. Table Speed ( X / Y / Combined ) 2559 ipm / 1968 ipm / 3228 ipm
Punching Accuracy ±0.004"
Positioning Accuracy ±0.001"
Repeatability ±0.001"

Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc.
Print Date 01/24/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 7 of 37
Specifications - Punching System
Press Capacity 33 Tons
Press Stroke 1.575"
Stroke Rate (X/Y) Pitch Stroke Stroke Rate
0.079" 0.118" 520/420
0.079” 0.236” 360/360
0.315” 0.315” 275/275
1.000" 0.315" 275/240
Maximum Hole Diameter 4.500"
Tool Type Amada Thick Turret
Turret Rotation Speed 30 RPM
Feed Clearance 0.787"

Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc.
Print Date 01/24/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 8 of 37
Turret Configuration - 58 Station - 2 Auto-Index
340
239
138
143
244
345
342
141
246
147
248
349
150
351
152 253 354
256
264
168
369
165
266
367
170
271
372
201
105
306
102
203
304
309
208
107
313
212
111
210
318 217 116
315
114
219
220
333
132
331
230
129
134
235
336
228
237
255
1000mm disc
58 STATION 2 AUTO INDEX
A/I
A/I
2 ( 2 )
4 ( 4 )
12 ( 12 )
36 ( 12 )
2 ( 2 )
2 ( 2 )
1/2" ( 12.7mm )
D
B
A
E
B
2" ( 50.8mm )
3 1/2" ( 88.9mm )
4 1/2" ( 114.3mm )
1 1/4" ( 31.7mm )
1 1/4" ( 31.7mm )
NUMBER OF
STATIONS
( KEYED )
MAXIMUM SIZE
ROUND
AUTO INDEX
PEGA 345, PEGA 345 King, PEGA 357, PEGA 367
OMA 555, OMA 557, OMA 567, OMA 588
VIPROS 345, VIPROS 357, VIPROS 367
VIPROS 357 Queen, VIPROS 367 Queen

Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc.
Print Date 01/24/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 9 of 37
Specifications - Fanuc 18PC Controller
Model Fanuc 18PC (with PHNC)
Control Function X, Y, T & C
Input Method MDI, 3½” Floppy, DNC
Minimum Command Unit 0.001" (X, Y) .010(C)
Minimum Travel Unit 0.001" (X, Y) .010(C)
Operating Modes Automatic, MDI & Manual
Display Modes Program Contents, Position Information, Program Check, Parameters, Tool Hit Counter, Self
Diagnostics
Interlock Displays Oil Temperature, Oil Pressure, Door Open
Specifications - Hydraulic Systems
Power Hydraulic Numerical Control
Ram Cycle Patterns 65 Total
Punching 2
Nibbling 1
Forming 50
Marking 4
Knockouts 4
Slitting 4
Minimum Increment 0.01mm
Hydraulic Power Unit
Model Yuken
Dual Operating Pressure 100 kgf cm² & 195 kgf cm²
Oil Type Mobil DTE®Excel 46 (formerly called Mobil Hydraulic Oil NZ 46)
Oil Capacity 40 Gallons

Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc.
Print Date 01/24/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 10 of 37
Supply Requirements - Electrical
Vipros 357 Queen 230 / 460 / 3 / 60 ±10%, 30 kVA
76 amps @ 230 / 3 / 60 VAC*
38 amps @ 460 / 3 / 60 VAC*
SBC EX 5.5 Chiller
Chiller voltage must be specified when
machine is ordered.
230 or 460 / 3 / 60 ±10%, 15 kVA
38 amps @ 230 / 3 / 60 VAC*
19 amps @ 460 / 3 / 60 VAC*
Optional Equipment
V357hs Conveyor 208 / 230 / 460 3ph ±10%, kVA
2.1 amps @ 208 / 3/ 60 VAC*
2.0 amps @ 230 / 3 / 60 VAC*
1.0 amps @ 460 / 3 / 60 VAC*
MP1225 Loader 200 / 3 / 60 ±10%, 10 Kva
29 amps @ 200 / 3 / 60 VAC*
To operate at 230 / 460 VAC a step up transformer with the following
service is required
26 amps @ 230 / 3 / 60 VAC*
13 amps @ 460 / 3 / 60 VAC*
* The actual supplied electrical service must be sized to allow for starting current of approximately 150% of this value.