Amada Vipros 357 Queen User manual

Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc.
Print Date 01/24/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 1 of 37
Vipros 357 Queen with Fanuc 18PC
User Pre-installation Guide
Amada America Inc.
7025 Firestone Blvd.
Buena Park CA. 90621
Phone: [phone]
Fax.: [phone]
Email [e-mail]

Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc.
Print Date 01/24/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 2 of 37
Warning
!Qualified personnel must complete all work.
!Do not apply power to the Vipros 357 Queen until an A.E.S.I. (Amada Engineering
and Service Incorporated) Engineer is present and has instructed you to do so.
!Considerable effort has been made to ensure that this manual is free of
inaccuracies and omissions. However, as we are constantly improving our
product, some of the data contained herein may not exactly reflect the latest
revisions to the Vipros 357 Queen. If in doubt concerning a specific item, please
contact your local Amada America sales person for clarification, or check our
Internet site, http://www.amada.com for the latest release of this document.

Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc.
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Contents
Introduction ......................................................................................................................................................................................5
Specifications - Motion Package......................................................................................................................................................6
Specifications - Punching System....................................................................................................................................................7
Turret Configuration - 58 Station - 2 Auto-Index.........................................................................................................................8
Specifications - Fanuc 18PC Controller ...........................................................................................................................................9
Specifications - Hydraulic Systems..................................................................................................................................................9
Power Hydraulic Numerical Control............................................................................................................................................9
Hydraulic Power Unit ..................................................................................................................................................................9
Supply Requirements - Electrical...................................................................................................................................................10
Optional Equipment..................................................................................................................................................................10
Installing the Electrical Power Supply.......................................................................................................................................11
Supply Requirements - Pneumatic.................................................................................................................................................12
Optional Equipment..................................................................................................................................................................12
Installing the Pneumatic Supply................................................................................................................................................12
Planning the Location of the Vipros 357 Queen.............................................................................................................................13
Moving the Vipros 357 Queen ..................................................................................................................................................13
Plan View - Vipros 357 Queen..................................................................................................................................................14
Plan View - Vipros 357 Queen with V357hs conveyor..............................................................................................................15
Plan View - Vipros 357 Queen with V357hs conveyor and MP1225 loader .............................................................................16
End View - Vipros 357 Queen...................................................................................................................................................17
Elevation View - Vipros 357 Queen..........................................................................................................................................18
SBC EX 5.5 Chiller.........................................................................................................................................................................19
SBC EX 5.5Chiller Placement...................................................................................................................................................19
Chiller Connections...................................................................................................................................................................20
Foundation Requirements..............................................................................................................................................................21
Foundation Anchoring Procedure ..................................................................................................................................................22
Foundation J-bolt Detail............................................................................................................................................................22
Plan View - Foundation Vipros 357 Queen...............................................................................................................................23
Elevation - Foundation Vipros 357 Queen................................................................................................................................23

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Machine Anchoring Requirements Vipros 357 Queen...................................................................................................................24
Floor J-bolt Mounting Hole Detail (saw cut hole) ......................................................................................................................24
Plan - Floor J-bolt Mounting Hole (saw cut hole)......................................................................................................................24
Alternative Floor J-bolt Mounting Hole Detail (Core Drill)..........................................................................................................25
Plan - J-bolt Mounting Hole (Core Drill) ....................................................................................................................................25
Foundation / Floor J-bolt Mounting Procedure..........................................................................................................................26
Alternative Anchoring Method (Drilled Hole with Anchor Rod and Adhesive)...........................................................................28
Plan - J-bolt Mounting Hole (Drilled Hole with Anchor Rod and Adhesive)...............................................................................28
Drilled Hole with Anchor Rod and Adhesive Mounting Procedure............................................................................................29
Removing the Protective Coating...................................................................................................................................................31
Machine Leveling...........................................................................................................................................................................32
Rocking Test.............................................................................................................................................................................32
Floor Condition: Crowned.........................................................................................................................................................33
Floor Condition: Sloped............................................................................................................................................................34
Leveling Procedure...................................................................................................................................................................35

Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc.
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Introduction
This manual describes the tasks that the purchaser of a Vipros 357 Queen must complete before calling A.E.S.I. (Amada
Engineering and Service Incorporated) to complete the installation and operator training.
An overview of the preparations is as follows:
!Plan the location of the Vipros 357 Queen taking into account the Recomended Safety and Maintenance areas indicated
on the plan view. See page 13, Planning the Location of the Vipros 357 Queen.
!Prepare the Vipros 357 Queen floor or foundation as required. See page 21, Foundation Requirements, for details.
!Uncrate the Vipros 357 Queen and place on the foundation, but do not fill the anchor-bolt holes (if used) until after A.E.S.I.
completes the initial installation.
!Install the electrical supply. See page 10, Supply Requirements - Electrical , for details.
!Install the pneumatic supply. See page 12, Supply Requirements - Pneumatic, for details.
!Remove the protective coating from the surface of the Vipros 357 Queen See page 31, Removing the Protective Coating,
for details.
!If additional equipment is to be installed, repeat the previous steps for each piece of additional equipment.
Note: It is the purchaser’s responsibility to install any safety devices to ensure the recommended safety area.
Note: Considerable effort has been made to ensue that this manual is free of inaccuracies and omissions. However, as
Amada America strives to continually improve our products, some data contained herein may not exactly reflect the
latest revisions to the Vipros 357 Queen. If in doubt concerning a specific item, please contact your local Amada
America sales engineer for clarification.

Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc.
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Specifications - Motion Package
Travel Method X and Y axes work piece movement
Control Method X, Y, T & C
Drive Motors Fanuc AC Servo (X, Y, T, C)
Maximum Sheet Size 50" (Y) x 144" (X) with one repositioning cycle. Additional support
tables are required for material lengths greater than 72”
Maximum Sheet Thickness Ball Transfer Table
Brush Table 0.250" 0.135"
Maximum Material Weight Ball Transfer Table
Brush Table 220 lb. 110 lb.
Maximum Axis Travel 72.0" (X) by 50" (Y)
Max. Table Speed ( X / Y / Combined ) 2559 ipm / 1968 ipm / 3228 ipm
Punching Accuracy ±0.004"
Positioning Accuracy ±0.001"
Repeatability ±0.001"

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Specifications - Punching System
Press Capacity 33 Tons
Press Stroke 1.575"
Stroke Rate (X/Y) Pitch Stroke Stroke Rate
0.079" 0.118" 520/420
0.079” 0.236” 360/360
0.315” 0.315” 275/275
1.000" 0.315" 275/240
Maximum Hole Diameter 4.500"
Tool Type Amada Thick Turret
Turret Rotation Speed 30 RPM
Feed Clearance 0.787"

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Turret Configuration - 58 Station - 2 Auto-Index
340
239
138
143
244
345
342
141
246
147
248
349
150
351
152 253 354
256
264
168
369
165
266
367
170
271
372
201
105
306
102
203
304
309
208
107
313
212
111
210
318 217 116
315
114
219
220
333
132
331
230
129
134
235
336
228
237
255
1000mm disc
58 STATION 2 AUTO INDEX
A/I
A/I
2 ( 2 )
4 ( 4 )
12 ( 12 )
36 ( 12 )
2 ( 2 )
2 ( 2 )
1/2" ( 12.7mm )
D
B
A
E
B
2" ( 50.8mm )
3 1/2" ( 88.9mm )
4 1/2" ( 114.3mm )
1 1/4" ( 31.7mm )
1 1/4" ( 31.7mm )
NUMBER OF
STATIONS
( KEYED )
MAXIMUM SIZE
ROUND
AUTO INDEX
PEGA 345, PEGA 345 King, PEGA 357, PEGA 367
OMA 555, OMA 557, OMA 567, OMA 588
VIPROS 345, VIPROS 357, VIPROS 367
VIPROS 357 Queen, VIPROS 367 Queen

Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc.
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Specifications - Fanuc 18PC Controller
Model Fanuc 18PC (with PHNC)
Control Function X, Y, T & C
Input Method MDI, 3½” Floppy, DNC
Minimum Command Unit 0.001" (X, Y) .010(C)
Minimum Travel Unit 0.001" (X, Y) .010(C)
Operating Modes Automatic, MDI & Manual
Display Modes Program Contents, Position Information, Program Check, Parameters, Tool Hit Counter, Self
Diagnostics
Interlock Displays Oil Temperature, Oil Pressure, Door Open
Specifications - Hydraulic Systems
Power Hydraulic Numerical Control
Ram Cycle Patterns 65 Total
Punching 2
Nibbling 1
Forming 50
Marking 4
Knockouts 4
Slitting 4
Minimum Increment 0.01mm
Hydraulic Power Unit
Model Yuken
Dual Operating Pressure 100 kgf cm² & 195 kgf cm²
Oil Type Mobil DTE®Excel 46 (formerly called Mobil Hydraulic Oil NZ 46)
Oil Capacity 40 Gallons

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Supply Requirements - Electrical
Vipros 357 Queen 230 / 460 / 3 / 60 ±10%, 30 kVA
76 amps @ 230 / 3 / 60 VAC*
38 amps @ 460 / 3 / 60 VAC*
SBC EX 5.5 Chiller
Chiller voltage must be specified when
machine is ordered.
230 or 460 / 3 / 60 ±10%, 15 kVA
38 amps @ 230 / 3 / 60 VAC*
19 amps @ 460 / 3 / 60 VAC*
Optional Equipment
V357hs Conveyor 208 / 230 / 460 3ph ±10%, kVA
2.1 amps @ 208 / 3/ 60 VAC*
2.0 amps @ 230 / 3 / 60 VAC*
1.0 amps @ 460 / 3 / 60 VAC*
MP1225 Loader 200 / 3 / 60 ±10%, 10 Kva
29 amps @ 200 / 3 / 60 VAC*
To operate at 230 / 460 VAC a step up transformer with the following
service is required
26 amps @ 230 / 3 / 60 VAC*
13 amps @ 460 / 3 / 60 VAC*
* The actual supplied electrical service must be sized to allow for starting current of approximately 150% of this value.

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Installing the Electrical Power Supply
The Vipros 357 Queen requires two separate electrical power sources. The first power source is supplied to the Fanuc 18PC.
The other power source goes to the SBC EX 5.5 Chiller. The Vipros 357 Queen should be supplied from a power line
separate from those for welding machines or other machines that produce electrical noise.
!The Vipros 357 Queen electrical inlet is 64" above floor level at the rear of the Fanuc 18PC control.
!The SBC EX 5.5 Chiller electrical inlet is approximately 53" above floor level.
!For the location of required electrical supplies for optional equipment, please see the installation guides for the specific
equipment.
Vipros 357 Queen rear of electrical enclosure SBC EX 5.5 Chiller electrical enclosure

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Supply Requirements - Pneumatic
Vipros 357 Queen 80 psi @ 8.8 ft³/min.
Optional Equipment
MP1225 Loader 75 psi @ 31.8 ft3/min.
Installing the Pneumatic Supply
The Vipros 357 Queen requires connection to a compressed air
system by hose or pipe. The compressed air must be clean and dry.
Please note the following:
!The minimum pipe inside diameter is ½".
!The air pressure required is 80 psi.
!The air volume required is 8.8 ft³/min..
!The air inlet is approximately 16" above the floor level at the rear
of the Vipros 357 Queen
For the location of required air supplies for optional equipment,
please see the installation guides for the specific equipment

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Planning the Location of the Vipros 357 Queen
The following diagrams provide the details for positioning the Vipros 357 Queen.
!No obstacles are allowed in the worksheet travel area and the ceiling must be at least 40" above the top of the Vipros 357
Queen.
!All of the recommended Safety / Maintenance areas should be used, but at a minimum, the doors of the Fanuc 18PC
control must be able to be opened. Any reduction of the recomended Safety / Maintenance areas may decrease
personnel safety and increase time and expense of installation and maintenance.
!The Vipros 357 Queen and Fanuc 18PC control must be protected from direct sunlight or other heat sources. Exposure to
direct heating sources such as infrared heaters have been shown to affect punch and die alignment.
!The positioning of the SBC EX 5.5 Chiller is very flexible. See page 19, SBC EX 5.5 Chiller, for details.
Moving the Vipros 357 Queen
Lifting or moving of the Vipros 357 Queen should be done only
by professional rigging companies well versed in the moving of
large and heavy industrial machinery. Acceptable moving
methods include, lifting by overhead crane, wheeled dollies
beneath the machine feet, or adequately sized lifttruck forks
beneath the machine frame.
The Vipros 357 Queen has a relatively high center of gravity
and narrow footprint. Care must be taken to prevent
inadvertent tipping of the machine while in motion.
This cover
may need to
be removed
This cover
may need to
be removed
Machine Weight 29,700 lb.
Lifting lugs front and rear of
Machine Frame.
112"
65.4" - 29,700 lb.
Caution: Extremely Top Heavy Load

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Plan View - Vipros 357 Queen
Fanuc 18P Control
H
y
draulic Uni
t
72.0" to Load Position
74.41" to Edge of Table
148.82" Machine Width
55"
26
"
28
"
59"
14"
30"
37"
57"
SBC 5.5 Chiller
P1
E2
E1
59.37" Maximum
10"
Machine
Centerline
VIPROS 357 QUEEN
Optional Material
Supports Required
Optional Material
Supports Required
50" Working Range
100" Maximum Travel Area 50" Material
183.8" Machine Length
288.0" Maximum Material Travel Area 144" Material
368" Recomended Safety / Maintenance Area 40" from all components
323.4" Recommended Safety / Maintenance Area 40" from all components
Electrical Requirements
Vipros 357 Queen
Vipros 357 Queen
Compressed Air Requirements
230 / 460 / 3 / 60 ±10% 30 kVA
SBC EX5.5 Chiller
230 or 460 / 3 / 60 ±10% 15 kVA
80 psi @ 8.8 ft³/min.
76 amps @ 230 / 3 / 60 VAC
38 amps @ 460 / 3 / 60 VAC
37 amps @ 230 / 3 / 60 VAC
19 amps @ 460 / 3 / 60 VAC
E1
E2
P1
S
cal
e
12"
12
"12"

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Plan View - Vipros 357 Queen with V357hs conveyor
V357hs Conveyor
66"
39"
E3
Fanuc 18P Control
H
y
draulic Uni
t
72.0" to Load Position
74.41" to Edge of Table
148.82" Machine Width
Access Required
this area for
scrap removal
55"
26
"
28
"
59"
14"
30"
37"
57"
SBC 5.5 Chiller
P1
E2
E1
59.37" Maximum
10"
Machine
Centerline
VIPROS 357 QUEEN
Optional Material
Supports Required
Optional Material
Supports Required
50" Working Range
100" Maximum Travel Area 50" Material
183.8" Machine Length
288.0" Maximum Material Travel Area 144" Material
389" Recommended Safety / Maintenance Area 40" from all components
368" Recomended Safety / Maintenance Area 40" from all components
Electrical Requirements
Vipros 357 Queen
Vipros 357 Queen
Compressed Air Requirements
230 / 460 / 3 / 60 ±10% 30 kVA
SBC EX5.5 Chiller
230 or 460 / 3 / 60 ±10% 15 kVA
80 psi @ 8.8 ft³/min.
76 amps @ 230 / 3 / 60 VAC
38 amps @ 460 / 3 / 60 VAC
37 amps @ 230 / 3 / 60 VAC
19 amps @ 460 / 3 / 60 VAC
V357hs Conveyor
208 - 230 / 460 / 3 / 60 ±10% .8 kVA
2.1 amps @ 208 / 3 / 60 VAC
2.0 amps @ 230 / 3 / 60 VAC
1.0 amps @ 460 / 3 / 60 VAC
E1
E2
E3
P1
S
cal
e
12"
12
"12"

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Plan View - Vipros 357 Queen with V357hs conveyor and MP1225 loader
V357hs Conveyor
66"
39"
E3
Fanuc 18P Control
H
y
draulic Uni
t
72.0" to Load Position
74.41" to Edge of Table
148.82" Machine Width
Access Required
this area for
scrap removal
55"
26
"
28"
59"
14"
30"
37"
57"
SBC 5.5 Chiller
P1
E2
E1
59.37" Maximum
1
0"
Machine
Centerline
VIPROS 357 QUEEN
Optional Material
Supports Required
Optional Material
Supports Required
50" Working Range
100" Maximum Travel Area 50" Material
183.8" Machine Length
288.0" Maximum Material Travel Area 144" Material
389" Recommended Safety / Maintenance Area 40" from all components
441" Recommended Safety / Maintenance Area 40" from all components
Electrical Requirements
Vipros 357 Queen
Vipros 357 Queen
Compressed Air Requirements
230 / 460 / 3 / 60 ±10% 30 kVA
SBC EX5.5 Chiller
230 or 460 / 3 / 60 ±10% 15 kVA
80 psi @ 8.8 ft³/min.
76 amps @ 230 / 3 / 60 VAC
38 amps @ 460 / 3 / 60 VAC
37 amps @ 230 / 3 / 60 VAC
19 amps @ 460 / 3 / 60 VAC
V357hs Conveyor
208 - 230 / 460 / 3 / 60 ±10% .8 kVA
2.1 amps @ 208 / 3 / 60 VAC
2.0 amps @ 230 / 3 / 60 VAC
1.0 amps @ 460 / 3 / 60 VAC
MP1225 Loader
MP1225 Loader 75 psi @ 31.8 ft³/min.
29 amps @ 200 / 3 / 60 VAC
200 / 3 / 60 ±10%, 10 Kva
To operate at 230 / 460 VAC a step up
transformer with the following service is
required
26 amps @ 230 / 3 / 60 VAC
13 amps @ 460 / 3 / 60 VAC
E1
E2
E3
E4
P1
P2
Scale
12"12"12"
MP1225
Xformer
MP1225 Loader
Forklift Access
Required This Area
For Material / Parts
Loading / Unloading
65.95"
188.06" MP1225 Length
75.41" to Edge of MP1225 217.15"141.74" MP1225 Loader Width
P2
E4

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End View - Vipros 357 Queen
7.9"
3.9"
22.8"
98.7"
29.5"
110.6"
Shipping Width w/o Crate
35.4"
19.7"
12"12" 12"
Scale
148.8"

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Elevation View - Vipros 357 Queen
Hydraulic
Unit
Fanuc
Control
Y-axis 0" Reference
Center of Track 200
90.9"
63.0"
52.0"
10.0"
19.7"
1.8"
25.8"56.9"
52.2"
Throat Depth
15.9" 50.0"
37.7"*
103.1"
13.8"29.1"
11.0"
6.5"
9.8"32.9"3.9" 33.5"
7.9" 8.7"
QUEEN
12"12" 12"
Scale
Material Pass Line
*Material Pass Line will vary with installed options
184"
33.5" 14"
28"
26"
9.9"
59.37" Maximum

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2 supplied 15ft. water hoses
Maximum Material
Travel Area X144" byY50"
Fanuc 18P Control
Hydraulic Unit
Air Flow
6"
6"
Under normal operation the chiller may be placed against walls as shown.
For maintenance access to all sides may be required.
Chiller Location is shown for reference only.
SBC EX 5.5 Chiller
Model SBC EX 5.5
Cooling Capacity 78,000 BTU/hour at 650ambient air temperature
Water Volume 10-15 GPM at 35 p.s.i.
Reservoir Capacity 60 Gallons (distilled water)
Pump HP 1 hp single phase
SBC EX 5.5Chiller Placement
The SBC EX 5.5 Chiller is very important to the reliable operation of the Vipros 357 Queen.
The SBC EX 5.5 Chiller must be placed so that an adequate flow of air is maintained.
The position of the SBC EX 5.5
Chiller is flexible. The SBC EX 5.5
Chiller is supplied with two (2)
fifteen-foot lengths of hose to
connect the to the Vipros 357 Queen
Hydraulic Unit. The customer may
supply a longer length of hose if
required.
Under normal operating conditions
the SBC EX 5.5 Chiller may be
placed against walls as shown.
However, for maintenance purposes
access to all sides of the SBC EX 5.5
Chiller may be required.
The SBC EX 5.5 Chiller must have a
minimum 60" of clearance above the
SBC EX 5.5 Chiller for proper airflow.

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Chiller Connections
Vipros 357 Queen Hydraulic Unit SBC EX 5.5 Chiller
"Water Out
"Water In
Water Out#
Water In#"(2) 15 ft. Water lines Supplied
(
2
)
15 ft. Water lines su
pp
lied#