American Control Electronics Minarik Drives MDBL05 User manual

COMMON
+5 VDC SOURCE
TB502
HALL
EFFECT
SENSORS
HA HB HC COM +5V
DIR
S3 S2 S1
COM
EN
10K OHM
SPEED ADJUST
POTENTIOMETER
CW
DIRECTION
SWITCH
ENABLE
SWITCH
The logic connec�ons on TB501 are
isolated up to approximately 4 kV.
*Fusing L2 or L2-DBL
is NOT required if
using a 115 VAC line.
NOTE: DO NOT make
any connections to
terminal L2-DBL if using
a 230 VAC line.
L1 L2 L2-DBL U/A2 V/A1 W
+BUS
TB502
J503
OFF
1 2 3 4
ON
MOTOR
0 - 140 VDC
0 - 280 VDC
FUSE*
FUSE
POWER
SWITCH
AC LINE
VOLTAGE
115 / 230 VAC
Speed Poten�ometer




Analog Input Signal Range





Enable



Do not use the enable for emergency stopping
Direc�on


Hall Effect Sensors





LOGIC (TOP BOARD)
AC Line Input



Motor

POWER (BOTTOM BOARD)
Connections
Installation
Moun�ng

• 



• 


• 
• 

Wiring: 



Shielding Guidelines: 





Short Circuit Current Ra�ng (SCCR): 

Branch Circuit Protec�on: 







TB502
L1 L2 L2-DBL U/A2 V/A1 W
+BUS
-BUS
TB502
J503
OFF
1 2 3 4
ON
J501
J502
P9 P8 P7 P6 P5 P4 P3 P2 P1
7 9
8 10
3
15
42 6
0.85 [22]
5.50
[140]
7.20
[183]
0.85 [22]
5.16 [131]
5.63 [143]
0.24 [6]
0.19 [5]
1.00
[26] 0.13 [3]
3.47 [88]
Dimensions
TB501
Safety Warnings
• DO NOT INSTALL, REMOVE, OR REWIRE THIS EQUIPMENT WITH POWER APPLIED.
•
•
•
• Circuit poten�als are at 115 or 230 VAC above earth ground
•
•
•

•
• Minarik Drives strongly recommends the installa�on of a master power switch in the line voltage
•input.
• Removing AC line power is the only acceptable method for emergency stopping.
•
•

•
•
•
• Do not disconnect any of the motor leads from the drive
•


•
• Only connect to terminal L2-DBL if using a 115 VAC line with a motor rated higher than 140 VDC.
• This product does not have internal solid state motor overload protec�on.
•
•
•
•
READ ALL SAFETY WARNINGS BEFORE INSTALLING THIS EQUIPMENT
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



AC Line Voltage
AC Line Current with 115 VAC line voltage with a 140V motor
AC Line Current with 115 VAC line voltage with a 280V motor
AC Line Current with 230 VAC line voltage with a 280V motor
Hall Effect Sensors
Accelera�on Time Range
Decelera�on Time Range
Analog Input Signal Range
Input Impedance 
Maximum Vibra�on (0 - 50 Hz, >50 Hz)
Surrounding Air Temperature Range
Weight
Safety Cer�fica�ons

*
1/20 - 3/4
1/10 - 1 1/2
Motor
Horsepower
Range
5.0*
Connuous
Motor Current
(Amps)
140
280
Motor
Voltage
(VDC)
115
or
230
Line
Voltage
(VAC)
MDBL07-D230-PCM
Model
Specifications
Open Chassis Microprocessor-based
Adjustable Speed Drive with Isolation
for Trapezoidal-Wound Brushless Motors
MDBL05
An American Control Electronics Brand


®
®

®

®

®
®

®

®

Zero Adjust (P1): 

Minimum Speed (P2): 






Maximum Speed (P3): 







Accelera�on (P4): 


Decelera�on (P5): 


Accelera�on / Motoring Torque (P6): 















Decelera�on / Regen Torque (P7): 



PID P Gain - Kp (P8): 






PID I Gain - Ki (P9): 


Calibration
Operation
S3
S2
S1
RUN
DECEL TO
MIN SPEED
10K OHM
SPEED ADJUST
POTENTIOMETER
CW
Decelerate to Minimum or Zero Speed






DECELERATING & STOPPING
205
BT
L1 L2 L2-DBL U/A2 V/A1 W
IL2
IL1
J502
SW501
J503
TB502




Power (IL1): 

Status (IL2): 







LEDs










STARTUP
1
2
3
4
7
8
5
6
9
10
1
2
3
4
7
8
5
6
9
10
1
2
3
4
7
8
5
6
9
10


JUMPERS






















Select Switch (SW501)
































SELECT SWITCHES
Startup



