American Control Electronics PAT Series User manual

PAT440-10
PAT443-10
PAT450-10
USER MANUAL
TM
www.americancontrolelectronics.com
PAT SERIES

Dear Valued Consumer:
Congratulaons on your purchase of the PAT Series drive.
This User Manual was created for you to get the most out of
your new device and assist with the inial setup. Please visit
www.americancontrolelectronics.com to learn more about our
other drives.
Thank you for choosing American Control Electronics!
No part of this document may be reproduced or transmied in any form without wrien permission
from American Control Electronics®. The informaon and technical data in this document are
subject to change without noce. American Control Electronics® makes no warranty of any kind with
respect to this material, including, but not limited to, the implied warranes of its merchantability
and tness for a given purpose. American Control Electronics® assumes no responsibility for any
errors that may appear in this document and makes no commitment to update or to keep current
the informaon in this document.

i
PAT Series
Safety First!
• DO NOT INSTALL, REMOVE, OR REWIRE THIS EQUIPMENT WITH
POWER APPLIED. Have a qualified electrical technician install, adjust
and service this equipment. Follow the National Electrical Code
and all other applicable electrical and safety codes, including the
provisions of the Occupational Safety and Health Act (OSHA), when
installing equipment.
• Reduce the chance of an electrical fire, shock, or explosion by using
proper grounding techniques, over-current protection, thermal
protection, and enclosure. Follow sound maintenance procedures.
SAFETY WARNINGS
Text in gray boxes denote important safety ps or warnings.
Please read these instrucons carefully before performing any of
the procedures contained in this manual.
It is possible for a drive to run at full speed as a result of a
component failure. American Control Electronics strongly
recommends the installaon of a master switch in the main
power input to stop the drive in an emergency.
Circuit potenals are at 115 VAC or 230 VAC above earth ground.
Avoid direct contact with the printed circuit board or with circuit
elements to prevent the risk of serious injury or fatality. Use a
non-metallic screwdriver for adjusng the calibraon trim pots.
Use approved personal protecve equipment and insulated tools
if working on this drive with power applied.

!
WARNING!

!
WARNING!

ii
PAT Series
Table of Contents
Section 1. Specifications ..................................................... 1
Section 2. Dimensions......................................................... 3
Section 3. Installation......................................................... 6
Mounting ..................................................................................... 6
Wiring .......................................................................................... 7
Shielding Guidelines.............................................................. 8
Line Fusing ........................................................................... 9
Connections.................................................................................11
Power Inputs .......................................................................11
Motor..................................................................................11
Field Output Connections.....................................................12
Analog Input Signal (PAT440 and PAT450) ..............................13
Analog Input Signal (PAT443) ................................................14
Section 4. Operation......................................................... 16
Before Applying Power.................................................................16
Select Switches............................................................................17
Input Voltage Select (SW501) ...............................................17
Armature Voltage Select (SW502) .........................................17
Operation Modes (PAT443) ...........................................................17
Manual Mode ......................................................................17
Signal Mode.........................................................................17
Startup ........................................................................................18
PAT440 ................................................................................18
PAT450 ................................................................................18
PAT443 ................................................................................19
Starting and Stopping Methods ....................................................20
Line Starting and Stopping ...................................................20
Dynamic Braking ..................................................................21
Inhibit Terminals..................................................................23
Decelerating to Minimum Speed...........................................24

iii
PAT Series
Section 5. Calibration ....................................................... 25
Minimum Speed (MIN SPD) ..........................................................26
Maximum Speed (MAX SPD) .........................................................26
Torque (TQ LIMIT) ........................................................................27
IR Compensation (IR COMP) .........................................................28
Acceleration (ACCEL)....................................................................30
Deceleration (DECEL) ...................................................................30
Section 6.Application Notes ............................................... 31
Multiple Fixed Speeds ..................................................................31
Adjustable Speeds Using Potentiometers In Series.........................32
Independent Adjustable Speeds....................................................33
RUN/JOG Switch - Inhibit Connection............................................34
RUN/JOG Switch - Potentiometer Connection................................35
Leader-Follower Application.........................................................36
Single Speed Potentiometer Control Of Multiple Drives .................37
Reversing.....................................................................................38
Section 7. Diagnostic LEDs................................................. 39
Section 8. Troubleshooting................................................ 40
Before Troubleshooting ................................................................40
Section 9. Accessories & Replacement Parts ....................... 43
Unconditional Warranty..................................................... 44

iv
PAT Series
List of Tables
Table 1 Recommended Line Fuse Sizes ........................................... 9
Table 2 Short Circuit Current Ratings ............................................10
Table 3 Field Output Connections .................................................12
Table 4 Minimum Recommended Dynamic Brake Resistor Values ...22

v
PAT Series
List of Figures
Figure 1 PAT440 Dimensions .......................................................... 3
Figure 2 PAT443 Dimensions ........................................................... 4
Figure 3 PAT450 Dimensions ........................................................... 5
Figure 4 Power Connections ..........................................................13
Figure 5 Analog Input Signal Connections (PAT440 and PAT450).......14
Figure 6 Analog Input Signal Connections (PAT443).........................15
Figure 7 Select Switches ................................................................17
Figure 8 Dynamic Braking ..............................................................22
Figure 9 Inhibit Terminals ..............................................................23
Figure 10 Run/Decelerate to Minimum Speed Switch........................24
Figure 11 Recommended TORQUE and IR COMP Settings ..................29
Figure 12 Multiple Fixed Speeds ......................................................31
Figure 13 Adjustable Speeds Using Potentiometers in Series .............32
Figure 14 Independent Adjustable Speeds........................................33
Figure 15 RUN/JOG Switch - Connection to Inhibit Plug.....................34
Figure 16 RUN/JOG Switch - Connection to Speed Adjust
Potentiometer .................................................................35
Figure 17 Leader-Follower Application .............................................36
Figure 18 Single Speed Potentiometer Control of Multiple Drives......37
Figure 19 Reversing Circuit Wiring ...................................................38
Figure 20 Diagnostic LED Locations ..................................................39

1
PAT Series
Section 1. Specifications
AC Line Voltage 115/230 VAC ± 10%, 50/60 Hz, single phase
DC Armature Voltage
with 115 VAC Line Voltage
with 230 VAC Line Voltage
0 - 90 VDC
0 - 180 VDC
Field Voltage
with 115 VAC Line Voltage
with 230 VAC Line Voltage
50 VDC (F1 to L1); 100 VDC (F1 to F2)
100 VDC (F1 to L1); 200 VDC (F1 to F2)
Maximum Field Current 1 ADC
Acceleraon Time Range 1 - 15 seconds
Deceleraon Time Range coast to a stop - 15 seconds
0 - 1.4 VDC
0 - 2.8 VDC
0 - 10 VDC
1 - 5, 4 - 20, 10 - 50 mA
Input Impedance (S1 to S2) >100K ohms
Form Factor 1.37 at base speed
Load Regulaon 1% base speed or beer
Speed Range 60:1
Model
Maximum
Armature
Current (ADC)
HP Range
with 90 VDC
Motor
HP Range
with 180 VDC
Motor Enclosure
PAT440
PAT443
PAT450
10 1/8 - 1 1/4 - 2 NEMA 4X
NEMA 4X
NEMA 4X
Analog Input Range
PAT440 and PAT450 (signal must be isolated; S1 to S2)
with 115 VAC Line Voltage
with 230 VAC Line Voltage
PAT443 (2 to 3)
Voltage Signal Range
Current Signal Range

2
PAT Series
Vibraon 1G maximum (0 - 50 Hz)
0.1G maximum (> 50 Hz)
Safety Cercaons UL/cUL Listed Equipment, File # E132235
Ambient Temperature Range 10°C - 40°C

3
PAT Series
Section 2. Dimensions
Figure 1. PAT440-10 Dimensions
ALL DIMENSIONS IN INCHES [MILLIMETERS]
7.50 [191]
5.63 [143]
0.19 [5.00]
SLOTTED HOLES
4 PLACES
BOTTOM PLATE
2.20
[55.9]
3.40
[86.4]
0.73 [18.5]
CONDUIT HOLES
2 PLACES
5.16 [ 131]
5.50 [140]
4.56 [116]
2.12 [53.8]