American Dryer Corp. Gas HSI - Phase 7/FSS AD-78 III User manual

AD-78 III
(Gas HSI - Phase 7/FSS)
Installation Manual
For replacement parts, contact the reseller from which the dryer
was purchased or
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781
Telephone: [phone] / Fax: [phone]
e-mail: [email protected]
www.amdry.com
WARNING: For your safety the information in
this manual must be followed to minimize the
risk of fire or explosion or to prevent property
damage, personal injury or death.
—Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
—WHAT TO DO IF YOU SMELL GAS:
•Do not try to light any appliance.
•Do not touch any electrical switch; do not
use any phone in your building.
•Clear the room, building or area of all
occupants.
•Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
•If you cannot reach your gas supplier, call
the fire department.
—Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
AVERTISSEMENT: Assurez-vous de bien
suivre les instructions données dans cette notice
pour réduire au minimum le risque d’incendie
ou d’explosion ou pour éviter tout dommage
matériel, toute blessure ou la mort.
—Ne pas entreposer ni utiliser d’essence ni
d’autres vapeurs ou liquides inflammables à
proximité de cet appareil ou de tout autre
appareil.
—QUEFAIRESIVOUSSENTEZUNEODEUR
DE GAZ:
•Ne pas tenter d’allumer d’appareils.
•Ne touchez à aucun interrupteur. Ne pas
vous servir des téléphones se trouvant dans
le bâtiment.
•Évacuez la pièce, le bâtiment ou la zone.
•Appelez immédiatement votre fournisseur
de gaz depuis un voisin. Suivez les
instructions du fournisseur.
•Si vous ne pouvez rejoindre le fournisseur
de gaz, appelez le service des incendies.
—L’installation et l’entretien doivent être assurés par
un installateur ou un service d’entretien qualifié
ou par le fournisseur de gaz.
082401JEV/tcosta ADC Part No. 113340

AD-78 III
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVEALLSAFETYPRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
“IMPORTANT NOTE TO PURCHASER”
Information must beobtained from your local gas supplier on the instructions
to be followed if the user smells gas. These instructions must be posted in a
prominent location near the dryer.
FOR YOUR SAFETY
Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides
inflammables à proximité de cet
appareil ou de tout autre appareil.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.
Important
For your convenience, log the following information:
DATE OF PURCHASE________________________________ MODELNO. __________________________________________
RESELLER’S NAME ________________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or theADCfactory. When orderingreplacementparts fromthefactory,
you can FAX your order to ADC at [phone] or telephone your order directly to the ADC Parts Department at (508)
678-9000. Please specify the dryer model number andserialnumberin addition to the description andpart number,sothat
your order is processed accurately and promptly.

IMPORTANT
YOU MUST DISCONNECTANDLOCKOUTTHEELECTRICSUPPLY ANDTHEGAS
SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE
MACHINETOALLOWACCESSFORCLEANING,ADJUSTING, INSTALLATION,OR
TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health
Administration) STANDARDS.
CHILDREN SHOULD NOTBE ALLOWED TO PLAY ON OR NEAR THE DRYER(S).
WARNING
CHILDREN SHOULD BESUPERVISED IF NEAR DRYERS IN OPERATION.
DRYERS SHOULD NEVER BE LEFT UNATTENDED WHILE IN OPERATION.
CAUTION
FOR YOUR SAFETY
DO NOT DRY MOP HEADS IN THE DRYER.
DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.
WARNING
UNDER NO CIRCUMSTANCES should the dryer door switches, lint door switch, or
heat safety circuit ever be disabled.
“Caution: Label ALL wires prior to
disconnection when servicing controls. Wiring
errors can cause improper operation.”
«Attention: Lordesopérationsd’entretien
des commandes étiqueter tous fils avant
de les déconnecter. Toute erreur de
câblage peut étre une source de danger et
de panne.»

WARNING
The dryer must never be operated with any of the back guards, outer tops, or service
panels removed. PERSONAL INJURY OR FIRE COULD RESULT.
IMPORTANT
PLEASE OBSERVEALLSAFETY PRECAUTIONS displayed on the equipment and/or
specified in the installation manual included with the dryer.
Dryers mustnot be installed or stored in an area where itwill be exposed to waterorweather.
The wiring diagram for the dryer is located in the front electrical control box area.
DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN
PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.
WARNING

Table of Contents
SECTION I
IMPORTANT INFORMATION..........................................................................3
A. Receiving and Handling ............................................................................................................... 3
B. Safety Precautions ...................................................................................................................... 4
SECTION II
SPECIFICATIONS/COMPONENT IDENTIFICATION ..................................6
A. Specifications ............................................................................................................................. 6
B. Component Identification ............................................................................................................ 8
SECTION III
INSTALLATION PROCEDURES ....................................................................10
A. Location Requirements ............................................................................................................. 10
B. Unpacking/Setting Up ................................................................................................................11
C. Dryer Enclosure Requirements .................................................................................................. 13
D. Fresh Air Supply Requirements ................................................................................................. 14
E. Exhaust Requirements ............................................................................................................... 15
F. Electrical Information ................................................................................................................ 18
G. Gas Information........................................................................................................................ 24
H. Preparation For Operation/Start-Up ......................................................................................... 28
I. Preoperational Tests ................................................................................................................. 29
J. Preoperational Instructions ........................................................................................................ 31
K. Shut Down Instructions ............................................................................................................. 31
SECTION IV
SERVICE/PARTS INFORMATION .................................................................32
A. Service ..................................................................................................................................... 32
B. Parts ........................................................................................................................................ 32
SECTION V
WARRANTYINFORMATION .........................................................................33
A. Returning Warranty Cards......................................................................................................... 33
B. Warranty .................................................................................................................................. 33
C. Returning Warranty Parts .......................................................................................................... 33
SECTION VI
ROUTINE MAINTENANCE ............................................................................35
A. Cleaning ................................................................................................................................... 35
B. Adjustments ............................................................................................................................. 36
C. Lubrication ............................................................................................................................... 36

SECTION VII
REVERSINGTIMER SPIN/DWELLADJUSTMENTS ..................................37
SECTION VIII
DATALABELINFORMATION........................................................................38
A. Data Label ............................................................................................................................... 38
SECTION IX
PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT
COMPONENTS.................................................................................................40
SECTION X
BURNER AND BASKET (TUMBLER)/LINT CHAMBER MANUAL RESET
HI-LIMIT INSTRUCTIONS .............................................................................42
Phase 7 Models .............................................................................................................................. 42
Dual Timer Models ......................................................................................................................... 43

3
SECTION I
IMPORTANT INFORMATION
A. RECEIVING AND HANDLING
The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or
optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and
wooden skid should be visually inspected for shipping damage. f any damage whatsoever is noticed, inspect
further before delivering carrier leaves.
Dryers damaged in shipment:
1. ALL dryers should be inspected upon receipt and before they are signed for.
2. f there is suspected damage or actual damage, the truckers receipt should be so noted.
3. f the dryer is damaged beyond repair, it should be refused. Those dryers, which were not damaged in a
damaged shipment, should be accepted, but the number received and the number refused must be noted
on the receipt.
4. f you determine that the dryer was damaged after the trucker has left your location, you should call the
delivering carriers freight terminal immediately and file a claim. The freight company considers this
concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult
when more than a day or two passes after the freight was delivered. t is your responsibility to file freight
claims. Dryer/parts damaged in transit cannot be claimed under warranty.
5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end.
ADC assumes no responsibility for freight claims or damages.
6. f you need assistance in handling the situation, please contact the ADC Traffic Manager at (508)
678-9000.
IMPORTANT: The dryer must be transported and handled in an upright position at ALL times.

4
B. SAFETY PRECAUTIONS
WARNING: For your safety, the information in this manual must be followed to minimize the risk of
fire or explosion or to prevent property damage, personal injury, or loss of life.
WARNING: The dryer must never be operated with any of the back guard , outer top , or
ervice panel removed. PERSONAL INJURY OR FIRE COULD RESULT.
1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the
user smells gas. The instructions should be posted in a prominent location.
3. WHAT TO DO F YOU SMELL GAS...
a. DO NOT try to light any appliance.
b. DO NOT touch any electrical switch.
c. DO NOT use any phone in your building.
d. Clear the room, building, or area of ALL occupants.
e. mmediately call your gas supplier from a neighbors phone. Follow the gas suppliers instructions.
f. f you cannot reach your gas supplier, call the fire department.
4. nstallation and service must be performed by a qualified installer, service agency, or gas supplier.
5. Dryer(s) must be exhausted to the outdoors.
6. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or
cleaning method, should not be dried in it.
WARNING: Dry only water washed fabrics. DO NOT dry articles spotted or washed in dry cleaning
solvents, a combustible detergent, or all purpose cleaner.
EXPLOSION COULD RESULT.
WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint,
or wax.
EXPLOSION COULD RESULT.
WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create a
fire hazard.
WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or
similarly textured rubber materials. Drying in a heated basket (tumbler) may damage
plastics or rubber and may be a fire hazard.

5
7. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork,
and area around the back of the dryer. The frequency of inspection and cleaning can best be determined
from experience at each location.
WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire
hazard.
8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the
National Electrical Code ANS /NFPA NO. 70-LATEST ED T ON, or in Canada, the Canadian Electrical
Codes Parts 1 & 2 CSA C22.1-1990 or LATEST ED T ON.
NOTE: Failure to do so will VOID THE WARRANTY.
9. UNDER NO CIRCUMSTANCES should the dryer door switches, lint door switch, or heat safety circuit
ever be disabled.
WARNING: PERSONAL INJURY OR FIRE COULD RESULT.
10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.
11. Remove articles from the dryer as soon as the drying cycle has been completed.
WARNING: Articles left in the dryer after the drying and cooling cycles have been completed can
create a fire hazard.
12. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE
DR ER.
13. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less
than sixty-six percent (66%), 50 lbs (22 kg) of its rated capacity.
WARNING: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND
THE GAS SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED
FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,
ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER
OSHA (Occupational Safety and Health Administration) STANDARDS.

6
SECTION II
SPECIFICATIONS/COMPONENT IDENTIFICATION
A. SPECIFICATIONS
Shaded areas are stated in metric equivalents
* For non-reversing models only.
** A minimum of 3/4 pipe must be supplied to the gas inlet for each dryer. Size of piping to dryer varies ith installation conditions.
Contact factory for assistance.
NOTE: ADC reserves the right to make changes in specifications at any time without notice or
obligation.
Gas
MAXIMUM CAPACITY (DRY WEIGHT) 75 lbs 34 kg
BASKET (TUMBLER) DIAMETER 44-1/2” 113.03 cm
BASKET (TUMBLER) DEPTH 24-7/8” 63.18 cm
BASKET (TUMBLER) VOLUME 22.4 cu. ft. 0.634 cu. m.
BASKET (TUMBLER) MOTOR 1 HP* 0.746 kw
DOOR OPENING (DIAMETER) 31-3/8” 79.7 cm
DRYERS PER 20’/40’ CONTAINER 8/18
DRYERS PER 48’/53’ TRUCK 24/26
VOLTAGE AVAILABLE 120-460v 1ø, 3ø 50/60 Hz
APPROX. WEIGHT (UNCRATED) 888 lbs 402.8 kg
APPROX. WEIGHT (CRATED) 938 lbs 425.5 kg
HEAT INPUT 204,000 btu/hr 51,408 kcal/hr
AIRFLOW 1,200 cfm 33.98 cmm
INLET PIPE CONNECTION 3/4” N.P.T.**