AMERICANA OUTDOORS CHEROKEE User manual

Americana Outdoors, Inc. 1Cherokee Installation Guide
Before You Begin:
• Consult your local building department for any required permits
You may be required to obtain a building permit for this structure. Contact your local building
department for details.
• Read instructions thoroughly
Please read all instructions and notes carefully prior to assembly. Americana is not responsible
for replacing parts lost or damaged due to incorrect assembly.
• Check for all parts
Use the Parts and Hardware List to identify all parts. To prevent scratching of painted materials,
place on a tarp or other protective material.
• Prepare surrounding area
Remove any obstructions around shelter location. Shelter installation should be scheduled after
all concrete and masonry work in the surrounding area is completed.
• Assistance is required during entire assembly.
CAUTION
• Proper site preparation is required.
• Standard shade structure design does not include additional loads such as hanging heavy plants,
swings, or other objects.
• DO NOT stand or sit on the shade structure roof.
• Repair or replace broken parts immediately.
• This kit contains parts with metal edges. Please be careful when handling.
CHEROKEE SHELTER
INSTALLATION INSTRUCTIONS
Contact us at:
1-800-851-0865 or
www.americana.com

Americana Outdoors, Inc. 2Cherokee Installation Guide
Tools Needed for Installation
Installation Notes and Tips
• Complete site preparation before beginning assembly.
• It is VERY IMPORTANT that the current footing layout is obtained from the manufacturer before
pouring any footings or setting any anchor bolts.
• Anchor bolts are NOT included and must be furnished at the time of installation. Consult local building
codes and the provided manufacturer’s drawing for required anchor specifications.
• We recommend using high quality stainless steel anchor bolts in areas with a corrosive climate.
• If the shelter is set on a concrete slab, the slab must be level so that all posts will be at the same
elevation when mounted and anchored down.
• If the shelter is set on an unlevel surface, it will bolt together if assembled with all bolts loose.
When the bolts are tightened, some of the steel joints may have gaps and the unit may not be
exactly plumb. However, the strength of the structure will not be affected.
• In areas with frequent rain, the slab or footing elevation should be at least 1” above the elevation of
the surrounding landscape to prevent water from ponding around the base plate and anchor bolts.
• DO NOT attempt to assemble on a day with strong winds.
• Have assistance nearby to lift and secure parts in place.
• As is common in the erection of all types of metal structures, due to job site conditions (unlevel slabs,
footings, etc.), slight modifications such as reaming of some holes or drilling new holes may become
necessary and must be done on the job site.
• Predrilling holes and removing metal shavings and debris from between components before fastening
together will help prevent rusting or staining of the surrounding surfaces.
• Cutting and drilling metal components will cause shavings which must be carefully removed by
sweeping or brushing. If this is not done, the metal shavings will rust and stain the surface finish.
• It is recommended to lower the speed of electric drills during this installation. Installing Tek screws at
a high RPM may cause the Tek screws to become damaged or break during installation.
Safety Glasses
Tape Measure Carpenters Level Electric Drill
Screw Driver
Flat & Phillips
Ladder
Socket / Hex Head Driver
Sizes: 1/4”, 5/16”, 3/4”,
1”, 1-1/16”
Other Required Tools: Gloves, Chalk Line, Silicone Caulking
Recommended Tools: Rubber Mallet, Carpenters Square, Pliers, Metal Hack Saw
NOTE: Heavier equipment such as a forklift, boom lift, or lift table may also be required.
Socket / Ratchet Wrench
Sizes: 1/4”, 5/16”, 3/4”,
1”, 1-1/16”

Americana Outdoors, Inc. 3Cherokee Installation Guide
CORRECT TOO LOOSE TOO TIGHT
Installation Notes and Tips (continued)
• Avoid over-driving, under-driving, or driving at an angle to properly install fasteners. Over-driven
fasteners can depress the material and allow water to collect around the fastener, which will corrode
the surface finish. Under-driven fasteners can cause leaks and may back out over time.
• The center-to-center spacing of the roof panel locks must be maintained as the panels are installed.
If this is not done, problems may not show up until towards the end of the installation when parts may
appear to be cut too short or too long. If this happens, check each roof panel spacing and re-set if
necessary.
• We strongly recommend using a high grade sealant, such as our 100% silicone caulk and sealant.
Caulking should be applied uniformly and without skips. A poor caulking job can cause leaks.
Note: These are basic installation guidelines for our standard load units and may not be suitable to your
specific installation. It is important to follow all local and national building codes when installing any
exterior improvement product. If you have questions regarding the proper installation of any Americana
product, please call us toll free at 1-888-442-2928 and ask for assistance. Hours are 8:00am - 5:00pm
Central Standard Time, Monday - Friday.
Refer to the provided manufacturer’s drawing for details and special notes.
Americana will not be responsible for delays or lost installation time due to failure to follow all instructions.
Care and Maintenance
Every 12 months your shade structure should be inspected and maintained by:
• Tightening loose nuts and bolts at all connections.
• Repairing damage to the finish to prevent corrosion.
• Replacing lost or damaged fasteners, brackets, and other parts.
• Replacing brittle or cracked sealer to prevent leaks.
• Removing obstructions and miscellaneous build-up from gutters, eaves, and downspouts.

Americana Outdoors, Inc. 4Cherokee Installation Guide
Steel Rafter
B
Ridge Cap
Part Code: 11517
EGutter
Part Code: 11139
F
Roof Panel W Style
Aluminum Part Code: 10307
Galvalume Part Code: 30106
G
Corner Cap
Part Code: 60048
I
Peak Cap
JScupper
Part Code: 90241
L
Steel Purlin
C
Steel Post
A
Steel Tie Block
D
Parts List
NOTE: Length and quantity of parts will vary based on the size of the shelter.
Cover Plate
H
Base Cap
Part Code: 60063
K

Americana Outdoors, Inc. 5Cherokee Installation Guide
#8 x 1/2” Screw
Part Code: 20102
AA #12 x 1-1/4” Screw
Part Code: 20201
BB
1/2” Hex Bolt
Length Varies
CC 1/2” Hex Nut
Part Code: 20530
DD
1/2” Washer
Part Code: 20910
EE
Hardware List
Screws shown actual size.
NOTE: Bolt diameter and length determined by factors such as loading requirements, plate
thicknesses, etc. Always check the provided manufacturer’s drawing for bolt specifications
required at each connection point.
5/8” Hex Bolt
Length Varies
FF
5/8” Hex Nut
Part Code: 20531
GG
OPTIONAL Parts
Cupola (shown with
optional louvers)
NCupola Flashing
ORidge Cap Flashing P
18” Wide Standing
Seam Panel
Part Code: 30120
Q
Wood Roof C Cap
RSS Panel C Cap
SWood Roof V Flashing
TDrip Edge Flashing
U

Americana Outdoors, Inc. 6Cherokee Installation Guide
OPTIONAL Parts (continued)
SS Panel Clip
Part Code: 20836
V
#10 x 1” Screw
Part Code: 20650
HH
#14 x 2-3/4” Screw
Part Code: 20663
II
Gutter Strap
WX
8” Wide Standing
Seam Panel
Part Code: 10214

Americana Outdoors, Inc. 7Cherokee Installation Guide
NOTE: All required concrete work must be
completed and anchor bolts set prior to beginning
this installation. (surface mounted units only)
STEP 1
Layout all posts (A) and rafters (B). Attach using (4)
1/2” hex bolts (CC) and 1/2” hex nuts (DD) at each
assembly.
STEP 2
Stand up the post/rafter assembly and set into
footing holes. Set to the required elevation as
shown on the provided drawings, then plumb and
brace. Fill footing with concrete and allow to
completely harden before continuing installation.
If installing posts surface mounted, set post/rafter
assembly over anchor bolts. Attach the anchor bolt
nuts and washers, but DO NOT completely tighten
at this time.
1
2

Americana Outdoors, Inc. 8Cherokee Installation Guide
OPTIONAL - Ridge Beam Installation
Position ridge beam (J) centered on rafters (B) and
between the mounting plates. Be sure to leave
equal overhang on both ends.
Attach the ridge beam using (2) 1/2” x 7-1/2” hex
bolts (CC) and 1/2” hex nuts (DD) at each
connection.
To attach ridge cap (C), position centered over ridge
beam (J). Attach using #12 x 1-1/4” screws (BB) at
12” on center.
RB
RB

Americana Outdoors, Inc. 9Cherokee Installation Guide
OPTIONAL - Edge Beam Installation
Position edge beam (K) on top of rafters (B) and
against the mounting plate at the end of the rafters.
Be sure to leave equal overhang on both ends.
Attach the edge beam using (3) #12 x 1-1/4” screws
(BB) at each connection.
Repeat for opposite side.
Begin roof panel (F) installation with the side of the
first panel approximately 1” from the end of edge
beam (K). Attach to edge beam using #12 x 1-1/4”
screws (BB) at 8” on center.
Continue attaching roof panels as shown in Step 7.
Attach gutter (D) to roof panels (F) using (2) #8 x
1/2” screws (AA) at 8” on center.
Continue installation with Step 8.
EB
EB

Americana Outdoors, Inc. 10 Cherokee Installation Guide
STEP 3
Position ridge cap (C) centered on rafters (B) and
between the mounting plates. Be sure to leave
equal overhang on both ends.
Attach the ridge cap using (3) #12 x 1-1/4” screws
(BB) at each connection.
STEP 4
Position gutter (D) on top of rafters (B) and against
the mounting plate at the end of the rafters. Be sure
to leave equal overhang on both ends.
Attach the gutter using (3) #12 x 1-1/4” screws (BB)
at each connection.
Repeat for opposite side.
3
4

Americana Outdoors, Inc. 11 Cherokee Installation Guide
STEP 5
Position projection fascia (E) at either end of the
structure. Plumb the straight end with the front of
gutter (D).
Attach the top flange of projection fascia (E) to ridge
cap (C) using #8 x 1/2” screw (AA).
Attach fascia to gutter (D) by caulking and installing
corner cap (G) using (4) #8 x 1/2” screws (AA).
STEP 6
Begin roof panel (F) installation by positioning one
panel between ridge cap (C) and gutter (D), and
against projection fascia (E).
Attach the panel to ridge cap (C) and gutter (D)
using #8 x 1/2” screws (AA) at 8” on center, (1) at
each valley of the panel. Also attach the ribs of the
panel to gutter (D) using #8 x 1/2” screws (AA).
5
6

Americana Outdoors, Inc. 12 Cherokee Installation Guide
STEP 7
Position the next roof panel (F) over the lock of the
panel already installed and snap the locks together.
HINT: Holding a spare board under the locks and
tapping on top with a rubber mallet may help when
joining roof panels.
Fit the panel into ridge cap (C) and gutter (D) until
the bottom end is flush with the previous panel.
Attach the panel as shown in Step 6.
Repeat until all roof panels (F) are installed in one
section of the roof.
NOTE: To achieve best roof panel installation,
it is very important to hold the 24” center-to-
center spacing of the roof panel locks at the
top and bottom of the panels.
STEP 8
Attach projection fascia (E) at the opposite end of
the shelter as shown in Step 5.
Repeat Steps 5 - 8 to install remaining roof section.
7
8
FRONT VIEW

Americana Outdoors, Inc. 13 Cherokee Installation Guide
STEP 9
Position peak cap (H) over projection fascias (E) at
the peak of the structure. Attach using (4) #8 x 1/2”
screws (AA).
STEP 10
If optional downspout kit was received with your order,
you may not have received scupper (I). Follow the
separate downspout assembly instructions attached.
Determine the desired location to drain water from
gutter (D). Cut a hole no bigger than 2” diameter in
the bottom of the gutter. Alternatively, drill several
small holes in a rectangular pattern no bigger than
2” x 3”.
Apply a generous bead of caulk around the top
flange of scupper (I). Attach the scupper to
gutter (D) using (2) #8 x 1/2” screws (AA).
Repeat for any remaining scuppers (I).
9
10
ASSEMBLY COMPLETED
• Touch up paint has been supplied with the shelter to cover minor scratches or bolt and screw
heads. Use a template to achieve a good finish and minimize over-spray.
• Be sure to sweep or brush all metal shavings off the shelter and leave the shelter in a clean
condition to help prevent the rusting or staining of the surface finish.

Americana Outdoors, Inc. 14 Cherokee Installation Guide
Warranty
What the Warranty Covers:
Americana Outdoors, Inc (Americana) warrants its products that have been installed in accordance with
the installation guidelines, under normal usage conditions, and with proper maintenance as follows:
Twenty-five (25) year limited warranty on steel against material failure and defects. Ten (10) year
warranty against peeling, cracking, blistering, or crazing of the surface finish of aluminum and steel
components. One (1) year warranty against defects in materials and workmanship.
Period of Coverage:
The warranty period begins on the date of original shipment.
What Americana Will Do To Correct Problems:
If defects or damage of the kind mentioned above should occur within the warranty period, Americana will
replace the defective parts only; FOB its plant at Salem, Illinois, upon receiving the written and
documented claim of purchaser.
What the Warranty Excludes:
Because of normal aging and weathering of materials, it may not be possible to perfectly match the colors
of original parts and replacement parts. Americana will not provide or pay for the installation of such
replacement parts. Americana shall not be responsible for weather related failures, damages due to faulty
installation, misuse or abuse of the product, or for consequential damages, including personal injuries or
property damages. There are no warranties, express or implied, which extend beyond the description on
the face hereof.
How Do You Get Service:
If you believe that you have a claim under this warranty, submit a copy of your original receipt or other
reasonable evidence of the date of purchase, the identity of the product, and photos and a description of
the allegedly defective product to the address below. Please also include your name, address, and phone
number so that a customer service representative can respond to your submission. Ultimate
determination of the existence and extent of any claimed defect under this warranty shall be made by
Americana in its sole discretion.
Submit Claims To:
Americana Outdoors, Inc Warranty Claim, P.O. Box 1290, Salem, IL, 62881
Effective Date: March 19, 2012
P.O. Box 1290 ● #2 Industrial Drive
Salem Illinois 62881
Phone: [phone] ● Fax: [phone]
www.americana.com