Sealey Power Products GSS150819SD User manual

INSTRUCTIONS FOR: GALVANIZED STEEL
SHED 1.5 x 0.8 x 1.9m WITH SIDE DOOR.
MODEL No: GSS150819SD
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
© Jack Sealey Limited Original Language Version
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to
when building this shed.
Keep the work area clean, uncluttered and ensure there is adequate lighting.
Keep children and unauthorised persons away from the working area.
DO NOT use the shed for any purpose other than that for which it is designed.
Use appropriate safety clothing including eye protection.
Note! The assembly of this product will require assistance.
1. SAFETY INSTRUCTIONS
2. INTRODUCTION
Before commencing the assembly, we recommend that you read the instructions thoroughly. Your new shed
comes with all the holes pre drilled to make for fast easy assembly. We recommend that you assemble the
shed using a trestle table or sawhorses and planks. This will ensure that you are working off the ground and
make it easier for you. Assembly is a two person job and should not be attempted in windy conditions.
Sequence of operations.
2.1 Check all parts against the component list.
2.2 Assemble the rear wall panels.
2.3 Assemble the side wall panels.
2.4 Assemble the roof panels.
2.5 Assemble the front wall panels.
2.6 Assemble door.
2.7 Fit the panels together.
2.8 Prepareandttoplinthslab.
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3. CONCRETE PLINTH SLAB
4. TOOLS REQUIRED
Concrete Slab: It is recommended that your new shed is secured to a concrete slab as shown below.
Please ensure that your site is level. It is recommended that your slab is 100mm thick, you use a plastic
membrane and a suitable reinforcing mesh. We recommend that you make your slab 100mm bigger than the
base dimensions of your shed. This will allow for a 50mm edge around your shed. We recommend that you
slope the 50mm edges downward by 10mm so that rain water will drain away from your shed.
5. CONTENTS
Check contents: Lay out all components with the part numbers facing upwards and check off against the parts
lists on the next four pages. In the unlikely event of a missing component please contact you local Sealey dealer.
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Original Language Version
© Jack Sealey Limited

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© Jack Sealey Limited Original Language Version
sheet 1980 x 770
sheet 1980 x 770
sheet 1900-1980 x 770
sheet 80-160 x 770
sheet 855 x 770
sheet 1900 x 770
sheet 1900 x 770
sheet 1780 x 720
channel 1508

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© Jack Sealey Limited Original Language Version

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© Jack Sealey Limited Original Language Version
Ø4 x 10mm Rivet Ø3 x 10mm Rivet
Pad shoot bolt
Part No 70
Keeper
Part No 71
Mid height wall bracket
Part No 72

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© Jack Sealey Limited Original Language Version
5.1 Please note some component descriptions may differ in manual text to listings, always use pictures from
 listingstodoublecheckcomponentidentity.ieM8xingsmaybesuppliedinlieuof5/16”.

6. PARTS DIAGRAM
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© Jack Sealey Limited Original Language Version

7. ASSEMBLY
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© Jack Sealey Limited Original Language Version
7.1 ASSEMBLE THE REAR WALL PANELS
7.1.1 Youwillnditeasiertoassembletheshedusingtrestleswithtimberstuddingofequalorgreaterpanellength.
Trestles can be supplied separately by your Jack Sealey dealership. Attach the studding to trestles with equal
 overhangusingnyloncabletiesorsimilar“safe”method.
7.1.2 Place panel 1A and 1L on your work table and join them together with the 10mm long self tapping screws.
See the pre-punched holes and both diagrams.
7.1.3Fittopandbottomchannels20Band20Ctopanelsbyrstlyslidingandnallytappingintoplaceasindicated
 byarrowsinthediagrams.Notethatthesmallerangeonthechannelsshouldalwaysbeadjacenttotheout
side face of the panel; this prevents rainwater entering the compartment of the shed. The outside face is the
top face in both diagrams.

7.1.4 Fit item 38A the mid height wall channel to the panel and position it by the pre-punched holes and 10mm
 longselftappingscrews.Notethischannelisttedwiththeatfaceuppermost,ie.nearestthe“top”.
7.1.5 Withselftappingscrewsxitems20Band20Ctotopandbottomedges.
© Jack Sealey Limited GSS150819SD Issue: 1 - 20/08/12
Original Language Version

7.2.1 Place panel 2E on your work table.
7.2.2 Fittopandbottomchannels21Aand21Btopanelbyrstlyslidingandnallytappingintoplaceasindicated
 byarrowsinthediagrams.Notethatthesmallerangeonthechannelsshouldalwaysbeadjacenttotheout
side face of the panel. The outside face is the top face in both diagrams.
7.2.3 Fit item 32D the mid height wall channel to the panel and position it by the pre-punched holes and 10mm
 longselftappingscrews.Notethischannelisttedwiththeatfaceuppermost,ie.nearestthe“top”.
7.2.4 Withselftappingscrewsxitem21Btobottomedge,butdonotscrewxitem21Atotopedgeatthis 
stage,see places marked with asterisk *.
7.2 ASSEMBLE THE END WALL PANEL (oppposite door).
© Jack Sealey Limited GSS150819SD Issue: 1 - 20/08/12
Original Language Version
*
**

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7.3 ASSEMBLE THE FRONT WALL PANELS
7.3.1 Place panel 9A and 9S on your work table and join them together with the 10mm long self tapping screws.
See the pre-punched holes and both diagrams.
7.3.2 Fittopandbottomchannels20Band20Ctopanelsbyrstlyslidingandnallytappingintoplace.Notethat
 thesmallerangeonthechannelsshouldalwaysbeadjacenttotheoutsidefaceofthepanel.Theoutside
face is the diagram. Fix both with 10mm long self tapping screws except for positions marked with asterisk *,
 whicharenotxedatthisstage.
*
*
*
*

7.3.3 Fit item 38B the mid height wall channel to the panel and position it by the pre-punched holes and 10mm
 longselftappingscrews.Notethischannelisttedwiththeatfaceuppermost,ie.nearestthe“top”.
© Jack Sealey Limited
Original Language Version
GSS150819SD Issue: 1 - 20/08/12

7.4.1 Place both panels item 3 on your work table and join them together with the 10mm long self tapping screws.
See the pre-punched holes and both diagrams.
7.4.2 Fittopandbottomchannelsitem20Atopanelsbyrstlyslidingandnallytappingintoplaceaspreviously
 explainedin7.1.3.Notethatthesmallerangeonthechannelsshouldalwaysbeadjacenttotheoutside
face of the panel. The outside face is the top face in both diagrams.
7.4 ASSEMBLE THE ROOF PANEL
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© Jack Sealey Limited
Original Language Version

7.4.3 Fititem50(angles)toeachedge,refertodiagramthispageforangeorientation.Fixwith  
10mm long self tapping screws.
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50

7.5 FIT THE SUB ASSEMBLED REAR SIDE AND FRONT PANELS TOGETHER.
7.5.1 Attach the side wall 2E to the rear wall 1A & 1L, then the front wall 9A & 9S. Fix all walls with the 10mm
long self tapping screws.
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7.6 INSTALL THE DOOR FRAME
7.6.1 Installthefrontframeperfollowingdiagrams.Thedoormullionsectionsarexedwith16mmlongself
 tappingscrews.Donotxselftappingscrewsmarked*inenlargedballoonedviewsatthisstage.
FIX DOOR MULLION SECTIONS WITH
SIX 16mm LONG SELF TAPPING SCREWS
*
*
*
*
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7.6.2 Fitthepanelitem2Fandthechannelitem21H,xwith16mmlongselftappingscrews.
Fix the channel item 21H with
16mm long self tapping screws.
7.6.3 Slideandtapontopchannelitem21J,butdonotscrewxatthisstage. 
© Jack Sealey Limited GSS150819SD Issue: 1 - 20/08/12
Original Language Version

7.7 INSTALL THE DOOR.
7.7.1 Fit the pre assembled door item 5C to the rear panel via the hinges. Fix hinges into pre-punched holes with
4mm diameter rivets. Check action of door before crimping rivets.
7.7.2 Fittheshootboltitem70andtheboltkeeperitem71andxwith10mmlongselftappingscrewsor4mm
 diameterrivets.(ttingmethodAorB)
© Jack Sealey Limited GSS150819SD Issue: 1 - 20/08/12
Original Language Version

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Original Language Version
7.8 INSTALL THE ROOF
7.8.1 Selftappingscrewxthepre-assembledroofpanelfrom7.4.2;comprisingitems3,20Aand50.
7.8.2 With the shed located centrally about the plinth slab, position the 6 anchor steel angles, M8 machine screw
 xtointernalcompartment.Thiswillrequire“spotting”anddrilling8mmdiameterholesthroughtoshed
panels. Spot through holes to plinth slab, remove anchor angles and masonry drill slab for anchor bolts.
 PleasenoteanchorboltsandM8machinescrewsaresupplied,see“FITTINGSPACK”.
7.8.3Insertanchorbolts,re-tsteelanglesandanchorshedtoplinthslab.
© Jack Sealey Limited

© Jack Sealey Limited
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
7.9 SHED RIGIDITY AND USER SAFETY.
7.9.1 Forshedrigidity,selftappingscrewxthe2midheightwallbracebrackets,item72.
7.9.2 Fit safety covers L to 38B and R to 38A and any projecting screws to be made safe with self tapper covers.
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