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Inkema ABRE User manual

Inkema Sistemas, S.L.
Instruction manual
Retractable Dock Shelter ABRE
10/03/2010 Instruction manual ABRE
Pág 1
Manual ABRE EN V03 doc
Index
Contents
Page
01 – Index 1
02 – Introduction 2
03 – Components and parts of the machine 3
04 – Assem ly 4
05 – Instructions for use 6
06 – Contact 7
10/03/2010 Instruction manual ABRE
Pág 2
Manual ABRE EN V03 doc
02 – Introduction
This manual is a guide how to use the ABRE retractable dock shelter correctly and safely
Compliance with these instructions ensures a long lifetime for the dock shelter and respecting
the safety rules prevents the most common accidents that can occur when working with it
The instructions in this manual alone cannot ensure work is safe and do not obviate the need for
the operator to observe the safety code and the local or national laws, rules and regulations
If you lose the manual, please order another copy, as it is specific for each machine It is
obligatory that you always keep the manual with the dock shelter, so you can consult it at any
moment, should you have any doubts about its use
The manufacturer has no direct control over the operations, location or handling of the dock
shelter Good safety practices are the responsibility of the operator
It is the responsibility of the operator to read and understand this manual before using the dock
shelter
The information in this manual is valid at the time of publication The photographs and
drawings are generic Consequently, this information may vary due to the constant research and
development by INKEMA SISTEMAS S.L
Consult the Technical Department if you find discrepancies
The manual is part of the machine and must be included if it is sold
10/03/2010 Instruction manual ABRE
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Manual ABRE EN V03 doc
03 – Components and parts of the machine
Fig 1
Item Code Description Quant.
10 20 0024 0001 Set of upper Top canvas 1
30 0012 0164 Bolt 6 3x13 DIN-6928-C 7
20 20 0024 0002 Canvas left side 1
30 0012 0164 Bolt 6 3x13 DIN-6928-C 7
30 20 0024 0002 Canvas right side 1
30 0012 0164 Bolt 6 3x13 DIN-6928-C 7
40 -50 20 0023 0008 - 09 Dock shelter left/right side 1 + 1
30 0007 0322 Rear profile tube 1 + 1
30 0007 0321 Front profile tube 1 + 1
30 0008 0018 Hinged support “U” 4 + 4
30 0007 0005 Hinged tubes 2 + 2
30 0012 0163 Bolt 6 3x25 DIN-6928-C 16 + 16
30 0012 0165 Bolt M8x60 DIN-84 2 + 2
30 0012 0020 Nut M8 DIN-985 2 + 2
60 30 0008 0278 Reinforcing bracket 4
30 0012 0166 Bolt M8x80 DIN-933 16
30 0012 0020 Nut M8 DIN-985 16
70 20 0023 0010 Front roof assembly 1
30 0007 0321 Front profile tube 1
30 0012 0042 Self drilling screw 4 2x19 DIN-7504K 4
30 0014 0011 Dock shelter roof bridge 2
30 0021 0016 Tension rubber Ø8 5mm 1
80 30 0007 0322 Rear profile tube 1
90 30 0018 0011 Covering canvas 1
10/03/2010 Instruction manual ABRE
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Manual ABRE EN V03 doc
04 – Assem ly
VERY IMPORTANT: When working with the dock shelter, you must always observe the law
on occupational risk prevention and the regulations on health, safety and hygiene at work
Please find below the steps for installing the dock shelter:
Step 1: Anchor the sides to the wall where you wish to install the dock shelter; this must be
centred with the doorway
The lower part of the sides must be flush with the building floor and must be fitted so that they
are fully parallel
Verify that the distance between the sides (the width of the dock shelter) is correct (depending
on the width of the dock shelter to install) Check that the measurement between the doorway
and the guide you are positioning (A) is equal on both sides (see Figs 2 and 3)
Fig 2 Fig 3
Step 2: Position the upper profiles, with the brackets that join them to the sides you have just
positioned and the covering canvas
Position the sides of the covering canvas using the guides on the sides of the dock shelter
Verify that the covering canvas is properly positioned and is as tight as possible
(see Fig 4)
Step 3: Place the side canvas in the vertical guides of the dock shelter Both canvas must be
aligned and symmetrical
(see Fig 5)
10/03/2010 Instruction manual ABRE
Pág 5
Manual ABRE EN V03 doc
Fig 4 Fig 5
Step 4: Place the front canvas in the upper horizontal guide Position the rubber that joins the
two side canvas
Use your hand to apply pressure to the sides of the dock shelter and verify that they contract
with no trouble at all and the dock shelter operates correctly
(see Fig 6)
Fig 6
The installation can be deemed finished when the installer authorised by INKEMA
SISTEMAS, S.L. fills in the corresponding installation control sheet
10/03/2010 Instruction manual ABRE
Pág 6
Manual ABRE EN V03 doc
05 – Instructions for use
Before use:
Visually verify that the dock shelter is in perfect condition for use
Check that the dimensions of the lorry are suitable for the dock shelter to adapt to
Line the lorry up with the dock shelter and reverse slowly until you make contact with the
rubber stoppers on the facade
Fig 7 Fig 8
Correct position Incorrect position
Lining up the lorry with the loading platform ensures that the dock shelter canvas will fit the
lorry perfectly and therefore function correctly
This ensures the loading and unloading process will be watertight, saving a significant amount
of energy and protecting the goods
Camión
Truck
Rampa
Dock leveller
Lonas de abrigo
Canvas of dock shelter
Fig 9
10/03/2010 Instruction manual ABRE
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Manual ABRE EN V03 doc
06 – Contact
Inkema Sistemas, S.L.
Factory and headquarters
C/ Galileo, naves 7 y 8
Apartado de correos 132
08150 Parets del Vallès
Barcelona - Spain
Export Tel : + 34 93 544 47 08
Fax : +34 93 572 30 11
Tel.: 902 47 47 46
E-mail: [email protected]m
Website: www.inkema.com

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