Ametek 241CE II Manual

Model 241CE II
Hydrocarbon Dewpoint Analyzer
Operator’s Guide
With Essential Health and Safety Requirements
PN 903-8797, Rev A
Canada
A DIVISION OF AMETEK PROCESS & ANALYTICAL INSTRUMENTS
Western Research

ii | Model 241CE II Hydrocarbon Dewpoint Analyzer
© 2018 AMETEK Canada, A Division of AMETEK Process & Analytical Instruments Printed in Canada
This manual is a guide for the use of the Model 241CE II Hydrocarbon Dewpoint Analyzer. Data herein has been veried and validated and is believed
adequate for the intended use of this instrument. If the instrument or procedures are used for purposes over and above the capabilities specied herein,
conrmation of their validity and suitability should be obtained; otherwise, AMETEK does not guarantee results and assumes no obligation or liability. This
publication is not a license to operate under, or a recommendation to infringe upon, any process patents.
O󰀩ces
For other offices not listed here, visit us at www.ametekpi.com.
USA – HEADQUARTERS
150 Freeport Road
Pittsburgh, PA 15238, USA
Tel: [phone]
Toll Free: 800-537-6044
Fax: [phone]
USA – Delaware
455 Corporate Boulevard
Newark, DE 19702, USA
Tel: [phone] (Main)
800-537-6044 (Service)
800-222-6789 (Ordering)
Fax: [phone]
USA – Texas
4903 West Sam Houston Parkway North
Suite A-400
Houston, TX 77041, USA
Tel: [phone]
Toll Free: 1-800-634-8990
Fax: [phone]
CANADA
AMETEK Canada
2876 Sunridge Way N.E.
Calgary, AB, T1Y 7H9, Canada
Tel: [phone]
Toll Free: 800-661-9198
Fax: [phone]
INDIA
AMETEK Instruments India Pvt. Ltd.
1st Floor, Prestige Featherlite Tech Park
Plot 148, EPIP Phase II
Whitefield, Bengaluru – 560066, Karnataka, India
Tel: [phone]
Fax: [phone]
GERMANY
AMETEK GmbH
Rudolf-Diesel Strasse 16
D-40670 Meerbusch, Germany
Tel: [phone]
Fax: [phone]
FRANCE
AMETEK – APIF
Rond point de l’epine des champs
Buroplus Bat D
78990 Elancourt, France
Tel: [phone]
Fax: [phone]
CHINA
AMETEK Commercial Enterprise (Shanghai) Co. Ltd.
Part A First Floor, 460 North
Fute Road
Waigaoqiao Free Trade Zone
Shanghai, 200131, China
Tel: [phone]
Fax: [phone]
Beijing Branch
Tel: [phone]
Fax: [phone]
Chengdu Branch
Tel: [phone]
Fax: [phone]
Guangzhou Branch
Tel: [phone]
Fax: [phone]
MIDDLE EAST – Dubai
P.O. Box 17067
Jebel Ali Free Zone
Dubai, UAE
Tel: [phone]
Fax: [phone]
SINGAPORE
AMETEK Singapore Pte. Ltd.
No. 43, Changi South
Avenue 2, #04-01
486164 Singapore
Tel: [phone]
Fax: [phone]

Contents | iii
Contents
Offices .................................................................................................................................. ii
Safety Notes ......................................................................................................................vii
Electrical Safety.................................................................................................................vii
Grounding.........................................................................................................................vii
Personnel and Equipment Safety Information...........................................................viii
Warnings ....................................................................................................................viii
Cautions ....................................................................................................................... ix
Warning Labels................................................................................................................... x
Environmental Information ............................................................................................. x
Electromagnetic Compatibility (EMC)........................................................................... xi
Special Warnings and Information................................................................................ xii
Equipment Used in Hazardous Locations............................................................. xii
EU Declaration of Conformity ...................................................................................... xiii
Warranty and Claims....................................................................................................... xv
CHAPTER 1 OVERVIEW....................................................................................................... 1-1
Application ....................................................................................................................... 1-2
About the Analyzer Sample System and Electronics ................................................ 1-3
Sample Path ............................................................................................................... 1-4
Working in This Manual ................................................................................................ 1-9
Supplemental Information – Where Can I Find It?................................................. 1-10
CHAPTER 2 SPECIFICATIONS ........................................................................................... 2-1
Standard Ranges ............................................................................................................. 2-1
Methodology.................................................................................................................... 2-1
Speed of Response .......................................................................................................... 2-1
Accuracy............................................................................................................................ 2-1
Repeatability .................................................................................................................... 2-1
Sensitivity ......................................................................................................................... 2-2
Maximum Water Content .............................................................................................. 2-2
Customer Connections................................................................................................... 2-2
Analog Outputs ........................................................................................................ 2-2
Digital Communication ........................................................................................... 2-2
Electrical Requirements.................................................................................................. 2-2
Power Consumption ................................................................................................ 2-2
Supply Voltage .......................................................................................................... 2-2
Typical Sample Gas Flow Rate ...................................................................................... 2-3
Ambient Temperature..................................................................................................... 2-3
Sample Transport ............................................................................................................ 2-3
Instrument Air ................................................................................................................. 2-3
Physical Dimensions....................................................................................................... 2-3
Maximum Working Pressure......................................................................................... 2-3

iv | Model 241CE II Hydrocarbon Dewpoint Analyzer
Highest Measurable Dewpoint..................................................................................... 2-3
Environmental................................................................................................................. 2-4
Humidity.................................................................................................................... 2-4
Maximum Altitude ................................................................................................... 2-4
Cooling Capability .......................................................................................................... 2-4
Minimum Clearances ..................................................................................................... 2-4
Dry Gas Supply (Purge Air)........................................................................................... 2-5
Approvals and Certifications......................................................................................... 2-5
ATEX and IECEx Certificates and Analyzer Markings.............................................. 2-6
CSA Certificate and Analyzer Marking ..................................................................... 2-14
CHAPTER 3 INSTALLATION AND START-UP................................................................... 3-1
Safety Considerations..................................................................................................... 3-2
Pre-Installation Requirements....................................................................................... 3-2
Storage Prior to Installation .................................................................................... 3-2
Uncrating and Inspecting the Analyzer................................................................ 3-3
General Installation Information ........................................................................... 3-4
Tools, Equipment, and Supplies Required ........................................................... 3-4
Installing the Mechanical Components....................................................................... 3-6
Installing the Analyzer............................................................................................. 3-6
Location and Environment...................................................................................3-6
Installing the Heatsink/Measuring Cell Assembly ..............................................3-9
Installing the Sample System.............................................................................3-11
Sample System Prerequisites .......................................................................3-12
Installing the Sample Probe.........................................................................3-13
Installing the Sample and Vent Lines ..........................................................3-14
Installing and Connecting the Purge Gas Line..................................................3-16
Checking the Fuses ....................................................................................................... 3-17
Connecting the I/O Signals, Alarm Relay Contacts, and AC Power ..................... 3-18
Analog Input Terminals......................................................................................... 3-19
Analog Output Terminals...................................................................................... 3-20
Alarm Relay Terminals........................................................................................... 3-22
Configuring the Hardware for Digital Communication.................................. 3-23
Digital Communication Protocol .......................................................................3-25
AC Power Connections.......................................................................................... 3-26
North American Installation ..............................................................................3-27
European Installation.........................................................................................3-27
Start-Up and Verification ............................................................................................. 3-28
Powering Up the Model 241CE II Analyzer ....................................................... 3-28
Displayed Signals (RUN Menu Scroll Sequence – Quick Reference)................3-29
About the Measuring Cycle................................................................................3-30
Purging/Hold Stage .....................................................................................3-31
Cooling Stage...............................................................................................3-33
Warming Stage ............................................................................................3-35
Sample System Leak Check .................................................................................. 3-36
Adjusting the Sample Gas Flow Rate.................................................................. 3-38

Contents | v
Sample System Volume and Flow Rates ................................................................... 3-40
Normal Operation......................................................................................................... 3-41
Analyzer Configuration ............................................................................................... 3-42
CHAPTER 4 USER INTERFACE .......................................................................................... 4-1
Introduction to the User Interface................................................................................ 4-2
Navigating From the User Interface...................................................................... 4-5
About ApplicCFG and MonitorCFG Passwords ..................................................4-6
Working in the Different Menus................................................................................... 4-7
Working in the RUN Menu..................................................................................... 4-7
RUN Menu Parameters Defined..........................................................................4-8
Interpreting the Parameter Results and Symbols Displayed on the
User Interface .....................................................................................................4-10
Validating the Current Results....................................................................4-11
Viewing Previous Results............................................................................4-11
Working in the Status\History Menu .................................................................. 4-12
Working in the Application Configuration Menu............................................. 4-15
Working in the Configuration Menu................................................................... 4-18
Current Output Zero/Span Calibration.............................................................4-22
Operating in Standby Mode........................................................................................ 4-22
CHAPTER 5 FUNCTIONAL VERIFICATION....................................................................... 5-1
Propane Vapour Pressure............................................................................................... 5-4
References ........................................................................................................................ 5-6
CHAPTER 6 MAINTENANCE AND TROUBLESHOOTING............................................... 6-1
Safety Considerations..................................................................................................... 6-1
Preventive Maintenance ................................................................................................ 6-2
Analyzer Preventive Maintenance Schedule........................................................6-4
Changing Out Replaceable Parts ........................................................................... 6-6
Cleaning or Replacing the Sample and Vent Lines ..............................................6-6
Measuring Cell Maintenance...............................................................................6-9
Filterblock Maintenance ........................................................................................ 6-17
Examining and Caring For the Flamepaths ....................................................... 6-24
Electronics Enclosure Flamepaths (Joining Surfaces) ........................................6-25
Push-Button and Window Housing Flamepaths ...............................................6-26
Window (User Interface)....................................................................................... 6-30
Troubleshooting and Diagnostics ............................................................................... 6-31
About Alarms and Status Codes .......................................................................... 6-31
Types of Alarms ..................................................................................................6-32
Warning Alarms..........................................................................................6-32
Fault Alarms ................................................................................................6-33
Off-Spec Alarms...........................................................................................6-33
Alarm LED Status .............................................................................................6-34
Operating in Standby Mode (Fault Alarm) .......................................................6-35

vi | Model 241CE II Hydrocarbon Dewpoint Analyzer
Clearing (Resetting) Alarms ..............................................................................6-36
Enabling/Disabling the Off-Spec Alarm ............................................................6-36
Types of Status Codes .........................................................................................6-37
Interpreting Status Codes and Extended Status Codes...............................6-37
Suggested Corrective Actions ......................................................................6-39
Viewing Current Alarm Messages ..............................................................6-40
Viewing Historical Alarm Messages............................................................6-41
Status Code (SCode), Alarm Conditions, and Corrective Action ......................6-42
Extended Status Code (XSCode), Alarm Conditions, and Corrective Action....6-46
If Incorrect Information is Displayed on the User Interface … ...................... 6-53
Measurement Interferences.................................................................................. 6-54
Resetting the Model 241CE II Analyzer.............................................................. 6-55
CHAPTER 7 SERVICE AND PARTS.................................................................................... 7-1
Technical Support............................................................................................................ 7-1
Returning Equipment..................................................................................................... 7-2
AMETEK SERVICE and AFTERMARKET SALES SUPPORT .................................. 7-3
Recommended Preventive Maintenance Spare Parts ............................................... 7-4
Model 241CE II Analyzer (120 / 240 VAC) Spare Parts........................................ 7-4
Spare Analyzer Fuses............................................................................................... 7-5
Replacement Boards................................................................................................. 7-5
Ordering a Hard Copy of the Analyzer Operator's Guide................................ 7-6
APPENDIX A – SYSTEM OPTIONS ......................................................................................A-1
External Water Dewpoint/Content Option................................................................ A-2
Equipment Installation ........................................................................................... A-2
Electrical Connections............................................................................................. A-3
Calibrating the Voltage Input ................................................................................ A-3
Remote Start Option...................................................................................................... A-6
APPENDIX B – DRAWINGS...................................................................................................B-1
Analyzer Block Diagram (WX-241CE II-1) ................................................................. B-2
Digital Communications Wiring Diagram (WX-241CE II-5) ................................... B-3
Interconnection Diagram (100-2091-13)...................................................................... B-4
Electrical Block Diagram (100-2091-15)....................................................................... B-5
Optional I/O Wiring (100-2091-14) .............................................................................. B-6
Probe Mounting (WX-241CE II-6)................................................................................ B-7
SUPPLEMENTAL INFORMATION ........................................................................................ S-1

Contents | vii
Safety Notes
WARNINGS, CAUTIONS, and NOTES contained in this manual emphasize critical instructions
as follows:
An operating procedure which, if not strictly observed, may result in personal injury or envi-
ronmental contamination. Essential Health and Safety Requirements are also included in
– but are not limited to – Warnings.
An operating procedure which, if not strictly observed, may result in damage to the equipment.
Important information that should not be overlooked.
Electrical Safety
High voltages are present in the analyzer housings. Always shut down power source(s) before
performing maintenance or troubleshooting. Only a qualified electrician should make electrical
connections and ground checks.
Any use of the equipment in a manner not specified by the manufacturer may impair the safety
protection originally provided by the equipment.
Grounding
Instrument grounding is mandatory. Performance specifications and safety protection are void if
instrument is operated from an improperly grounded power source.
Verify ground continuity of all equipment before applying power.

NOTE
!
CAUTION
!
WARNING
!
WARNING

viii | Model 241CE II Hydrocarbon Dewpoint Analyzer
Personnel and Equipment Safety Information
This section describes important safety information to avoid personal injury and damage to the
equipment while installing, operating, maintaining, or servicing the equipment. All safety regu-
lations, standards, and procedures at the analyzer location must be followed.
All personnel involved with the installation, start-up, operation, maintenance, service, or trou-
bleshooting of the analyzer must review and follow these Warnings and Cautions.
Warnings
Review and follow these Warnings to avoid personal injury or environmental contamination.
All covers must be tightly fastened with all screws and the Measuring Cell Assembly must
remain in place while the circuits are live.
Always disconnect main AC power and/or external power sources (example, for relay contacts)
to the analyzer before removing any sample system assemblies and components from the ana-
lyzer, or before opening any covers on the analyzer.
If it is necessary to open the Ex d Electronics Enclosure while the circuits are live, test the area
for explosive gases and proceed only when the area is safe. When the Electronics Enclosure
door is open, take appropriate precautions to avoid electrical shock. Hazardous voltages are
present inside.
All electrical connections, adjustments, or servicing of the analyzer should be performed only
by properly trained and qualified personnel.
All electrical connections, materials, and methods (plus all safety policies and procedures) must
be made in compliance with local wiring regulations and electrical codes for the hazardous
location, and be approved by the Owner Company, local electrical-inspection authority, and
National/EU regulations.
Do not apply power to the analyzer if there is damage (scratches, indentations, or wear) to any
flamepath (on the Electronics Enclosure or Cell assembly). Applying power to an analyzer with
a damaged flamepath is dangerous and could result in serious injury or death, or serious dam-
age to equipment. See “Examining and Caring for the Flamepaths” in Chapter 6.
Replace parts immediately if damage or wear is apparent. Contact AMETEK if there is any
doubt about the integrity of any flamepath.
!
WARNING
!
WARNING
!
WARNING
!
WARNING

Contents | ix
The Model 241CE II Analyzer is designed for applications of sweet (H2S < 50 PPM) natural
gas. The composition of the gas must be above the upper explosive limit.
Cautions
Review and follow these Cautions to avoid damaging the equipment.
The electronic circuit boards and other static-sensitive components should be stored and trans-
ported in static-shielding carriers or packages.
For electrical-shock protection, the analyzer must be operated from a grounded power source
that has a securely connected protective-ground contact.
If it becomes necessary to handle any of the electronic circuit boards, do not subject the boards
to static discharge. The ideal solution is a static-safe work area. Since such areas typically are
not available at field installation sites, the use of a wrist strap connected directly to a ground
is recommended. If a wrist strap is not available, you should at the very least touch the metal
chassis (to ground yourself) before handling or touching the boards.
Do not exceed the maximum working pressure rating of the sample system – 13.8 MPa (2000
PSIG) – under any circumstances.
Do not exceed a Vent Line pressure of 344 KPAG (50 PSIG).
Special Conditions for Safe Use
During use, the Cooler Housing section of the Measuring Cell Assembly can functionally be
purged with a dry gas such as air or nitrogen. The pressure of this gas at the upstream end of
the breathing and draining device is maximum 7 kPag (1 PSIG).
The sample gas must be above the upper explosion limit and may have a maximum pressure of
138 BAR, at a temperature of +40 °C (+104 °F).
Ex d certified conduit or cable seals that comply with the flameproof enclosure cable entry
sealing requirements of the local authority must be installed at the entries to the Electronics
Enclosure. All unused cable entry ports must be plugged with a certified Ex d plug.
!
WARNING
!
CAUTION
!
CAUTION
!
CAUTION
!
CAUTION
!
CAUTION
!
CAUTION

x | Model 241CE II Hydrocarbon Dewpoint Analyzer
Warning Labels
These symbols may appear on the instrument in order to alert you of existing conditions.
Protective Conductor Terminal
(BORNIER DE L’ECRAN DE PROTECTION)
Schutzerde
Caution – Risk of electric shock
(ATTENTION – RISQUE DE DÉCHARGE ÉLECTRIQUE)
Achtung – Hochspannung Lebensgefahr
Caution – Refer to accompanying documents
(ATTENTION – SE RÉFERER AUX DOCUMENTS JOINTS)
Achtung – Beachten Sie beiliegende Dokumente
CAUTION – Hot Surface
(ATTENTION – SURFACE CHAUDE)
Achtung – Heiße Oberäche
Environmental Information
This AMETEK product contains materials that can be reclaimed and recycled. In some cases the
product may contain materials known to be hazardous to the environment or human health.
In order to prevent the release of harmful substances into the environment and to conserve
our natural resources, AMETEK recommends that you arrange to recycle this product when it
reaches its “end of life”.
Waste Electrical and Electronic Equipment (WEEE) should never be disposed of in a munici-
pal waste system (residential trash). The Wheelie Bin marking on this product is a reminder to
dispose of the product properly after it has completed its useful life and been removed from
service. Metals, plastics, and other components are recyclable and you can do your part by doing
one of the following steps:
• When the equipment is ready to be disposed of, take it to your local or region-
al waste collection administration for recycling.
• In some cases, your “end of life” product may be traded in for credit towards
the purchase of new AMETEK instruments. Contact your dealer to see if this
program is available in your area.
• If you need further assistance in recycling your AMETEK product, contact our
office listed in the analyzer manual.