AMF 84-55 UJ Quick start guide

MODEL AUTOJIG
84-55 UJ
84-55 MJ
PARTSAND SERVICE MANUAL
PART NUMBER 97.8455.0.001
AMF is trademark of AMF Group,
Inc.
09/2005

Europe/Africa/Americas
Prostejov,CzechRepublic
Phone: [phone]
Fax: [phone]
e-mail: [email protected]
LIMITEDWARRANTYONNEWAMFREECE EQUIPMENT
Warrantyprovisions:
Aninety(90)daylimited service labor warranty to correctdefectsininstallation,workmanship, or material without charge for
labor. This portion of the warranty applies to machines sold as ”installed” only.
Aone (1) year limited material warranty on major component parts to replace materials with defects. Any new part be-
lieved defective must be returned freight prepaid toAMF Reece, Inc. for inspection. If, upon inspection, the part or mate-
rial is determined to be defective,AMF Reece, Inc. will replace it without charge to the customer for parts or material.
Service labor warranty period shall begin on the completed installation date. Material warranty shall begin on the date the
equipment is shipped fromAMF Reece, Inc.
Exclusions:
Excluded from both service labor warranty and material warranty are: (1) Consumable parts which would be normally
considered replaceable in day-to-day operations. These include parts such as needles, knives, loopers and spreaders. (2)
Normal adjustment and routine maintenance. This is the sole responsibility of the customer. (3) Cleaning and lubrication of
equipment. (4) Parts found to be altered, broken or damaged due to neglect or improper installation or application. (5)
Damage caused by the use of non-GenuineAMF Reece parts. (6) Shipping or delivery charges.
There is no service labor warranty for machines sold as ”uninstalled”.
Equipment installed without the assistance of a certified technician (either anAMF Reece Employee, a Certified Contractor,
orthatofanAuthorizedDistributor)willhavethelimitedmaterialwarrantyonly. Only the defective material willbecovered.
Any charges associated with the use of anAMF Reece Technician or that of a Distributor to replace the defective part will be
the customer’s responsibility.
NOOTHERWARRANTY,EXPRESSORIMPLIED,ASTODESCRIPTION,QUALITY,MERCHANTABILITY,andFITNESS
FORAPARTICULARPURPOSE,ORANYOTHERMATTERISGIVENBYSELLERORSELLER’SAGENTINCONNECTION
HEREWITH. UNDERNOCIRCUMSTANCESSHALLSELLERORSELLER’SAGENTBELIABLEFORLOSSOFPROFITS
ORANYOTHERDIRECTORINDIRECTCOSTS,EXPENSES,LOSSESORDAMAGESARISINGOUTOFDEFECTSINOR
FAILUREOFTHEEQUIPMENTORANYPARTTHEREOF.
WHATTODOIFTHEREISAQUESTIONREGARDINGWARRANTY
If a machine is purchased through an authorizedAMF Reece, Inc. distributor, warranty questions should be first directed to
that distributor. However, the satisfaction and goodwill of our customers are of primary concern to AMF Reece, Inc. In the
event that a warranty matter is not handled to your satisfaction, please contact the appropriate AMF Reece office:

Warranty Registration Card
(Please Fax or Mail immediately after installation)
Note:All Warranty Claims Void,unlessRegistrationCardonfileatAMFReeceHQ
Machinemodelnumber:
(S101, S100, S104, S105, S211, Decostitch, S4000 BH, EBS Mark II, etc)
Manufacturer‘sserialorproductionnumber:
Installation Site Information:
Customer‘sName:
Customer‘sMailing Address:
Customer‘sTelephoneNumber:
SupervisingMechanic‘sorTechnician‘sName:
SignatureofSupervisingTechnician:
AMFReeceTechnician‘sName:
AMFReeceTechnician‘sSignature:
Type ofgarmentproducedatthislocation?
AverageDailyProductionExpectedfromthismachine?
(number of buttonholes, jackets sewn, pants produced, buttons sewn, etc)
Anyspecialrequirementsrequiredatthislocation?
WhatotherAMFReeceMachinesareatthislocation?
Howcanweserveyoubetter?
Tovární 837, 796 25 Prostìjov, Czech Republic
Fax: [phone], e-mail: [email protected], website: www.amfreece.com

Revised 09 /2005
E-mail: [email protected]; [email protected] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]
84-55 UJ / MJ
TABLE OF CONTENTS
Introduction ..........................................................................................................................................1-2
Safety instructions ............................................................................................................................1-3
Introduction ..........................................................................................................................................1-4
Introduction ..........................................................................................................................................1-5
Important notes ................................................................................................................................1-5
Using Jigs .............................................................................................................................................1-6
2.0 Loading of material into the jig (e.g. Collar) .............................................................................1-6
2.1 Program selection .....................................................................................................................1-6
2.2 Loading jig to the machine........................................................................................................1-6
2.2.1 Manual start.............................................................................................................................1-6
2.2.2Autostart .................................................................................................................................1-7
2.3 Jig set up .................................................................................................................................1-8
2.3.0 Auto start metal tab..................................................................................................................1-8
2.3.2 Photocell tapes.........................................................................................................................1-8
2.3.2 Fly fronts .................................................................................................................................1-8
Operating Instructions...........................................................................................................................1-9
3.1 To start up the machine ...............................................................................................................1-9
3.2 Instalation of needle....................................................................................................................1-9
3.3 Threading of upper thread...........................................................................................................1-9
3.4 Bobbin winding ........................................................................................................................1-10
3.5 Bobbin setting into bobbin case ................................................................................................1-10
3.6 Adjusting the needle thread tension...........................................................................................1-11
3.7 Adjust the bobbin thread tension...............................................................................................1-11
3.8 Adjusting the thread take-up stroke...........................................................................................1-11
3.9 Thread take-up spring ...............................................................................................................1-12
Clearing....................................................................................................................................1-12
3.10 Regulating foot pressure on jig ...............................................................................................1-13
3.11 Emergency stop ......................................................................................................................1-13
3.12 Needle and thread ...................................................................................................................1-14
Mechanical Setting Procedures ...........................................................................................................1-15
4.0 Introduction .........................................................................................................................1-15
4.1 Jig drive settings ...................................................................................................................1-15
4.1.1 Common settings ..................................................................................................................1-15
4.1.1a Drive wheel cylinder ............................................................................................................1-15
4.1.1b Drive wheel surface .............................................................................................................1-15
4.1.1c Drive arm eccentric ..............................................................................................................1-15
4.1.1d Drive wheel assembly ..........................................................................................................1-15
4.1.1e Drive arm spring compression..............................................................................................1-17

Revised 09/2005
E-mail: [email protected]; [email protected] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]
84-55 UJ / MJ TABLE OF CONTENTS
4.1.2. Index feed settings ...............................................................................................................1-17
4.1.2a Feed timing ..........................................................................................................................1-17
4.1.2b Drive linkage .......................................................................................................................1-17
4.1.3 Continuous feed settings .......................................................................................................1-17
4.1.3a D.C. Motor .........................................................................................................................1-17
Mechanical Setting Procedures ...........................................................................................................1-18
4.1.3.b Clutch.................................................................................................................................1-18
4.2 Stitch size adjustment ...........................................................................................................1-18
4.2.0 Index feed............................................................................................................................1-18
4.2.1 Continuous feed....................................................................................................................1-18
4.3.0 Photocell setting ...................................................................................................................1-19
4.4 Snubber and jig align .............................................................................................................1-19
4.4.0 Snubber setting .....................................................................................................................1-19
4.4.1 Jig alignment cylinder setting................................................................................................1-19
4.5 Jig eject / reverse correction..................................................................................................1-20
4.6 Jig flap adjustment.................................................................................................................1-20
4.7 Auto start proximity sensor ....................................................................................................1-21
4.7.0 Jig proximity sensor adjustment .............................................................................................1-21
4.7.1 Jig metal insert ......................................................................................................................1-21
4.8 Side knife ..............................................................................................................................1-21
4.8.0 Indication ..............................................................................................................................1-22
4.8.1 Sensitivity adjustment............................................................................................................1-22
4.8.2 Photocell head alignment .......................................................................................................1-23
4.9 Photo electric switch.................................................................................................................1-23
Controls & Program Description........................................................................................................1-24
5.0 Control display .........................................................................................................................1-24
5.1 Machine functions ....................................................................................................................1-26
5.1.0 Error messages ......................................................................................................................1-27
5.2 Modes of operation...................................................................................................................1-28
5.2.1 Input testing mode: ................................................................................................................1-31
5.2.2 Output testing mode...............................................................................................................1-34
5.2.3 Needle test .............................................................................................................................1-41
5.3 Programming mode: .................................................................................................................1-42
5.3.1 Back tack parameters at cycle start:........................................................................................1-44
5.3.2 Dense stitch parameters at cycle start:....................................................................................1-47
5.3.3 Program functions..................................................................................................................1-49
5.3.3a Function types:.....................................................................................................................1-53
5.2 Batch programming ..................................................................................................................1-57
Diagram display .............................................................................................................................1-58
Parameters value chart & default programs.....................................................................................1-62

Revised 09 /2005
E-mail: [email protected]; [email protected] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]
84-55 UJ / MJ
TABLE OF CONTENTS
Pneumatics .........................................................................................................................................1-66
6.0 Pneumatics ...............................................................................................................................1-66
6.1 S1 Jig flap ................................................................................................................................1-66
6.2 S3 Stitch size adjusters 1 & 2....................................................................................................1-66
6.3 S4 Jig drive/presser foot ...........................................................................................................1-66
6.4 S5 Knife ...................................................................................................................................1-66
6.5 S6 Jig eject ...............................................................................................................................1-66
6.6 Waste disposal..........................................................................................................................1-66
6.7 S7 Jig alignment ......................................................................................................................1-67
6.8 S9 Jig drive clamp ...................................................................................................................1-67
6.9 S10 Air blowers.......................................................................................................................1-67
7.0 Air flow controls......................................................................................................................1-67
7.1 Air pressure regulators and water filters ...................................................................................1-67
Pneumatic Diagram.............................................................................................................................1-68
Head Setting Procedures .....................................................................................................................1-69
7.1 Adjusting the feed timing..........................................................................................................1-69
7.2 Needle-to-hook relationship......................................................................................................1-69
7.3 Lubrication...............................................................................................................................1-70
7.4 Adjusting the amount of oil (Oil splashes) in the hook ..............................................................1-70
7.5Cloth cutting knife.....................................................................................................................1-72
Trimming and Synchronizer ................................................................................................................1-73
8.1 Replacing the moving knife (DLM-5400N-7) ...........................................................................1-73
8.2 Adjusting the initial position of the moving knife (DLM-5400n-7)...........................................1-73
8.3 Replacing the counter knife (DLM-5400N-7) ...........................................................................1-74
8.4 Adjusting the pressure of the counter knife ...............................................................................1-74
8.5 Synchronizer setting .................................................................................................................1-75
Electrical Diagram ..............................................................................................................................1-76

Revised 09/2005
E-mail: [email protected]; [email protected] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]
1-2
84-55 INTRODUCTION
Quick Reference Specification Sheet
Electrical requirement : 220V, 60Hz, Single phase, 850W
Air Supply : Pressure – 80 Psi ( 5.5 Bar )
Noise Level : 75.5 DB (A)
Sewing Head : Juki DLM 5400-7-00 Lockstitch with under
bed trimmer
Sewing Head Motor : 0.55KW
Sewing Head speed : 3600 RPM maximum
Stitch size : Up to 4mm
Lubrication system : Sensate Head – Sump Reservoir, Wick &
Pump distribution, System Jig track – Silicon
spray
Needle Type : 134R
Recommended Thread : Core spun polyester/cotton
Table Height : 930mm ( 36.5”)
Operator Position : Standing

Revised 09 /2005
E-mail: [email protected]; [email protected] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]
84-55
INTRODUCTION
SAFETY INSTRUCTIONS
-The machine must only be used for the purpose it was designed for. In case of conversion
into another version all valid safety instructions have to be considered.
-Do not operate this machine without the safety devices it is equipped with.
-The machine must only be switched on and operated by persons who have been instructed
accordingly.
-When exchanging parts and when doing maintenance work, the machine must be disconn
ected either by actuating the master switch or by removing the mains plug.
-When threading the machine, Emergency stop must be engaged or the machine switched off.
-When carrying out maintenance or repair work on pneumatic devices, the machine must be
disconnected from the pneumatic supply source.
-Work on electrical equipment on this machine must only be carried out by electricians or
other persons who have been instructed accordingly.
-The actual ‘A’ weighted sound pressure level taken on an identical machine is 82.5DB (A).
-Take appropriate measures for protection of hearing if sound pressure of 85DB (A) is ex
ceeded.
-Ensure lifting rail is used when lifting with fork lift truck.

Revised 09/2005
E-mail: [email protected]; [email protected] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]
1-4
84-55 INTRODUCTION

Revised 09 /2005
E-mail: [email protected]; [email protected] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts) ; Fax: [phone]
84-55
INTRODUCTION
IMPORTANT NOTES
To avoid trouble or damage, it is absolutely necessary to observe the following instructions.
-Before you put the machine into operation for the first time, clean it thoroughly, remove all
the dust which has accumulated on it.
-Oil all necessary parts ensuring drive wheel section is free from any type of lubricant.
-Check to make sure line voltage agrees with the voltage indicated on the motor rating plate.
If it does not, be sure not to plug the machine.
-Check you have the correct pneumatic line pressure.
-Always make sure the correct program is selected on the AMF Reece controller related to
the type of jig being used.