Ammann ARR 1575 Yanmar User manual

Book ID: 4-P06557YA
Yanmar
-EN
Operating manual
ARR 1575

ARR 1575
Yanmar Tier 4 final
10/2017
5570607
Operating manual
Edition EN
From Serial No.
Translation of Original Operating Manual
Trench roller

ARR 1575
Yanmar Tier 4 final
09/2017
5570553
Operating manual
Edition EN
From Serial No.
Translation of Original Operating Manual
Trench roller

Výrobce / Manufacturer / Hersteller
:
Ammann Czech Republic a.s.
Adresa /
Address / Adresse
:
Náchodská 145, CZ-549 01 Nové Město nad Metují, Czech Republic
IČ /
Identification Number / Ident.-Nr
:
000 08 753
Ing. Radek Ostrý
Ammann Czech Republic a.s.
Náchodská 145, CZ-549 01 Nové Město nad Metují, Czech Republic
Popis strojního zařízení /
Description of the machinery /
Beschreibung der Maschineneinrichtung:
Označení / Designation / Bezeichnung:
Příkopový válec / Trench Roller / Grabenwalze
Typ / Type / Typ:
ARR 1575
Verze /
Version / Version:
Výrobní číslo / Serial number / Maschinennummer:
Motor / Engine / Motor:
YANMAR 3TNV80F-SPAMM, vznětový, jmenovitý výkon (ISO 3046-1): 14,6 kW,
jmenovité otáčky: 2400 min-1. /
YANMAR 3TNV80F-SPAMM, Diesel, nominal power
(ISO 3046-1): 14,6 kW, rated speed: 2400 RPM. / YANMAR 3TNV80F-SPAMM,
Nennleistung (ISO 3046-1): 14,6 kW, Nenndrehzahl: 2400 min-1 .
Strojní zařízení – směrnice 2006/42/ES / Machinery Directive 2006/42/EC /
Maschineneinrichtung – Richtlinie 2006/42/EG
Elektromagnetická kompatibilita – směrnice 2014/30/EU / Electromagnetic
Compatibility Directive 2014/30/EU / Elektromagnetische Kompatibilität –
Richtlinie 2014/30/EU
Emise hluku – směrnice 2000/14/ES / Noise Emission Directive 2000/14/EC /
Lärmemissionen – Richtlinie 2000/14/EG
ČSN EN ISO 12100, ČSN EN 500-1+A1, ČSN EN 500-4, ČSN EN ISO 4413,
ČSN EN 13309
Notifikovaná osoba č. 1016 / Notified Body No.: 1016 / Notifizierte Stelle Nr.: 1016
Státní zkušebna strojů a.s., Třanovského 622/11, 163 04 Praha 6–Řepy, ČR. /
The
Government Testing Laboratory of Machines J.S.C., Třanovského 622/11, 163 04
Praha 6–Řepy, Czech Republic / Staatliche Prüfstelle für Maschinen AG,
Třanovského 622/11, 163 04 Praha 6–Řepy, Tschechische Republik.
Použitý postup posouzení shody / To the conformity assessment
applied procedure / Verwendetes Vorgehen der
Konformitätsbeurteilung:
Na základě směrnice 2000/14/ES příloha VI / Pursuant to the Noise Emission
Directive 2000/14/EC, Annex VI / Aufgrund der Richtlinie 2000/14/EG, Anlage VI
Naměřená hladina akustického výkonu / Measured sound power
level / Gemessener Schallleistungspegel:
LWA = 100 dB
Garantovaná hladina akustického výkonu /
Guaranteed sound
power level / Garantierter Schallleistungspegel:
LWA = 101 dB
Místoadatumvydání/Placeanddateofissue/OrtundDatumder
Ausgabe:
Nové Město nad Metují,
J
méno / Name / Name:
Bc. Martin Čeřovský
Funkce /
Grade / Stelle:
Quality Control Manager
Podpis /
Signature / Unterschrift:
CZ / EN / DE
EC / EU Declaration of conformity / EG-/EU-Konformitätserklärung
ES / EU Prohlášení o shodě
(Původní ES/EU prohlášení o shodě / Ori
g
inal EC/EU Declaration of conformit
y
/ Ursprün
g
liche EG-/EU-Konformitätserklärun
g
)
(Překlad původního ES/EU prohlášení o shodě /
T
ranslation ori
g
inal EC/EU Declaration of conformit
y
/ Übersetzun
g
der ursprün
g
lichen EG-/EU-Konformitätserklärun
g
)
Originální ES/EU prohlášení o shodě je dodané s dokumenty během expedice stroje. / The original EC/EU Declaration of Conformity is supplied with documents during
expedition of machine. / Das Original der EG-/EU-Konformitätserklärung wird mit den Unterlagen während des Versands der Maschine mitgeliefert.
Osoba zmocněná k podpisu za výrobce / Signed by the person entitled to deal in the name of manufacturer / Zeichnungsberechtigter für den Hersteller:
Jméno a adresa osoby pověřené sestavením technické
dokumentace podle 2006/42/ES a jméno a adresa osoby, která
uchovává technickou dokumentaci podle 2000/14/ES /
Name and
address of the person authorised to compile the technical file
according to 2006/42/EC and name and address of the person, who
keeps the technical documentation according to 2000/14/EC / Name
und Adresse der mit der Zusammenstellung der technischen
Dokumentation beauftragten Person gemäß 2006/42/EG und Name
und Adresse der mit der Aufbewahrung der technischen
Dokumentation beauftragten Person gemäß 2000/14/EG:
Prohlašujeme, že strojní zařízení splňuje všechna příslušná
ustanovení uvedených směrnic /
We declare, that the machinery
fulfils all the relevant provisions mentioned Directives / Wir erklären,
dass die Maschineneinrichtung sämtliche entsprechenden
Bestimmungen aufgeführter Richtlinien erfüllt:
Harmonizované technické normy a technické normy použité
kposouzení shody /
The harmonized technical standards and the
technical standards applied to the conformity assessment /
Harmonisierte technische Normen und für die Beurteilung der
Konformität verwendete Normen:
Osoby zúčastněné na posouzení shody / Bodies engaged in the
conformity assessment / An der Konformitätsbeurteilung beteiligte
Personen:

1ARR1575
555002
Congratulations on your purchase of an AMMANN road roller. This modern compaction device is characterised by simple operation
and maintenance and is the product of many years of AMMANN experiencein the eld of road roller engineering.In order to avoid
faults due to improper operation and maintenance we request that you read this operating manual with great care and keep it for later
reference.
With kind regards,
Ammann Czech Republic a.s. | Náchodská 145 | CZ–549 01 Nové Město nad Metují
%+ 420 491 476 111 | Fax + 420 491 470 215 |[email protected] | www.ammann-group.com
This manual consists of:
I. Specication manual II. Operating instructions III. Maintenance manual
The following explanations serve to familiarise the machinist (operator)with the roller and to support him during handling and main-
tenance. It is therefore absolutely necessary to provide the operator with theseinstructions and to ensure that he reads them carefully
before using the road roller. This aids training comprehension during the rst use of the road roller.
Subsequent faults due to improper operating are avoided.
Adherence to maintenanceinstructionsincreases the reliability and lifetime of the machinery. It reduces repair costs and down time.
AMMANN accepts no liability for continued safe functioning of the road roller if it isincorrectly operated and / or operating modes are
employed which represent improper use.
In order to ensure the smooth operation of AMMANN compaction equipment, use for repairs only the original spare parts
supplied by AMMANN.

2ARR1575
Preface
Information, specications, and recommended operation and maintenanceinstructions containedin this publication are basic and
nalinformation at the time of the printing of this publication. Printer’s errors, technical modications, and modications of gures are
reserved. All dimensions and weights are approximate and, therefore, not binding.
Ammann Czech Republic a.s. reserves the right to perform modications without obligation toinform the machine user. If you identify
any dierences between the machine operated by you and theinformation containedin this publication, contact your local dealer.
Reproduction or copying of any kind is prohibited without the written permission of Ammann Czech Republic a.s.

3ARR1575
SYMBOLS OF THE SAFETY NOTICES:
The notice warns of aserious risk of personalinjury or other personal hazards.
The notice warns of possible damages to the machine or its parts.
The notice warns of the necessity of environmental protection.
! NOTICE !
As usedin this operating manual, the terms„right“,„left“,„front“ and„rear“indicate the sides ofthe machine
movingforward.
555001en
FRONT
REAR
RIGHT
LEFT

4ARR1575
Content
Content.............................................................................................................................................................4
1. SPECIFICATION MANUAL......................................................................................................................9
1.1. Basic Data..............................................................................................................................................10
1.2. Dimension Chart...................................................................................................................................12
1.3. Technical Data.......................................................................................................................................13
2. OPERATION MANUAL ..........................................................................................................................17
2.1. Major Safety Precautions.....................................................................................................................19
2.1.1. Safety Measures during Machine Operation ..............................................................................................................................................19
2.1.1.1. Compaction Work Commencement ..............................................................................................................................................................19
2.1.1.2. Work Safety Secured by User.............................................................................................................................................................................19
2.1.1.3. Assurance of safety measures bytheoperator...........................................................................................................................................20
2.1.2. Requirements on qualication ofoperating personnel ..........................................................................................................................20
2.1.3. Driver’s obligations................................................................................................................................................................................................21
2.1.4. Forbidden activities – safety andguarantee................................................................................................................................................22
2.1.5. Safety notices and signs applied on the machine.....................................................................................................................................23
2.1.6. Safety notices and signs applied ontheinfrared remote control........................................................................................................28
2.1.7. Hand signals ............................................................................................................................................................................................................29
2.2. Environmental and hygienic principles..............................................................................................32
2.2.1. Hygienic principles................................................................................................................................................................................................32
2.2.2. Ecological principles.............................................................................................................................................................................................32
2.3. Machine preservation and storage .....................................................................................................33
2.3.1 Short-term preservation and storage fora period of 1–2 months ......................................................................................................33
2.3.2. Preservation and storage for a period longer than 2 months ...............................................................................................................33
2.3.3. Putting the machine into operation afterstorage.....................................................................................................................................34

5ARR1575
OPERATING MANUAL
2.4. Disposal of the machine at the end of its service life ........................................................................35
2.5. Machine description.............................................................................................................................36
2.6. Actuators and dashboard instruments...............................................................................................40
2.6.1. Display unit ..............................................................................................................................................................................................................41
2.6.2. Infrared remote control.......................................................................................................................................................................................45
2.6.3. Light indication.......................................................................................................................................................................................................58
2.7. Machine control and use......................................................................................................................59
2.7.1. Commissioning.......................................................................................................................................................................................................59
2.7.2. Protective cover......................................................................................................................................................................................................60
2.7.3. Start-up of the engine..........................................................................................................................................................................................61
2.7.4. Driving and braking..............................................................................................................................................................................................63
2.7.5. Turning o the engine .........................................................................................................................................................................................66
2.7.6. Machine parking ....................................................................................................................................................................................................66
2.7.7. Opening the front and rear bonnets ..............................................................................................................................................................67
2.7.8. Roller overturning .................................................................................................................................................................................................68
2.8. How to transport the Machine.............................................................................................................76
2.8.1. Machine loading ....................................................................................................................................................................................................77
2.8.1.1. Loading the machine using a ramp ................................................................................................................................................................77
2.8.1.2. Loading the machine using a crane................................................................................................................................................................78
2.9. Special conditions of the Machine use................................................................................................80
2.9.1. Machine operation during running-in...........................................................................................................................................................80
2.9.2. Machine operation at low temperatures.......................................................................................................................................................80
2.9.3. Machine operation under high temperatures and humidity ................................................................................................................81
2.9.4. Machine operation at higher altitudes ..........................................................................................................................................................81
2.9.5. Machine operation in very dusty environment..........................................................................................................................................81
2.9.6. Driving with vibrations on compacted and hard materials....................................................................................................................81
2.10. Optional equipment.............................................................................................................................82
2.10.1. Shutdown bar..........................................................................................................................................................................................................82
2.10.2. Drum extension set...............................................................................................................................................................................................82
2.10.3. Filter set 500 operating hours ...........................................................................................................................................................................83
2.10.4. Cover tarpaulin .......................................................................................................................................................................................................83

6ARR1575
Content
3. MAINTENANCE MANUAL ....................................................................................................................87
3.1. Safety and other measures for machine maintenance......................................................................89
3.1.1. Safety of machine maintenance.......................................................................................................................................................................89
3.1.2. Fire protection measures during exchanges of operating uids .........................................................................................................89
3.1.3. Ecological and hygienic principles..................................................................................................................................................................90
3.2. Specication of uids...........................................................................................................................91
3.2.1. Engine oil ..................................................................................................................................................................................................................91
3.2.2. Fuel..............................................................................................................................................................................................................................92
3.2.3. Coolant ......................................................................................................................................................................................................................93
3.2.4. Hydraulic oil.............................................................................................................................................................................................................94
3.2.5. Lubricating grease.................................................................................................................................................................................................94
3.3. Fills.........................................................................................................................................................95
3.4. Lubrication and Maintenance Chart ...................................................................................................96
3.5. Lubrication and service plan ...............................................................................................................98
3.6. Individual Operations of Maintenance...............................................................................................99
Every 10 hours of operation (daily)...................................................................................................100
3.6.1. Checking fuel level............................................................................................................................................................................................. 100
3.6.2. Engine oil level check........................................................................................................................................................................................ 101
3.6.3. Engine cooling liquid level check ................................................................................................................................................................. 102
3.6.4. Hydraulic tank oil level check......................................................................................................................................................................... 103
3.6.5. Cleaning the hydraulic oil cooler .................................................................................................................................................................. 104
3.6.6. Air lter check ...................................................................................................................................................................................................... 105
3.6.7. Cleaning of the water separator.................................................................................................................................................................... 106
3.6.8. Scrapers.................................................................................................................................................................................................................. 106
3.6.9. Check of the near and remote halt function............................................................................................................................................. 107
3.6.10. Check of the safety bar function (optional equipment)....................................................................................................................... 108
Every 50 hours of operation ..............................................................................................................109
3.6.11. Inspection of brakes........................................................................................................................................................................................... 109
3.6.12. Battery check........................................................................................................................................................................................................ 110
Every 100 hours of operation (weekly).............................................................................................111
3.6.13. Lubricating steering cylinder, bearing ........................................................................................................................................................ 111
Every 250 operating hours (3 months) .............................................................................................112
3.6.14. Check of the fan and engine belt condition ............................................................................................................................................. 112
3.6.15. Replacement of engine oil and lter............................................................................................................................................................ 113

7ARR1575
OPERATING MANUAL
Every 500 hours of operation (6 months).........................................................................................115
3.6.16. Replacement of fuel lters............................................................................................................................................................................... 115
3.6.17. Air lter cartridge replacement ..................................................................................................................................................................... 117
Every 1000 hours of operation (1 year).............................................................................................119
3.6.18. Exchanging hydraulic oil and lter............................................................................................................................................................... 119
3.6.19. Engine cooling liquid change......................................................................................................................................................................... 121
3.6.20. Cleaning the fuel tank....................................................................................................................................................................................... 122
3.6.21. Valve clearance adjustment............................................................................................................................................................................ 123
3.6.22. Check of swing support.................................................................................................................................................................................... 123
3.6.23. Check of articulation joint ............................................................................................................................................................................... 124
3.6.24. Checking the damping system...................................................................................................................................................................... 124
Maintenance - As Needed ..................................................................................................................125
3.6.25. Replacement of engine cover gas struts.................................................................................................................................................... 125
3.6.26. Cleaning the machine....................................................................................................................................................................................... 126
3.6.27. Check of the screw connection tightening............................................................................................................................................... 127
3.7. Defects.................................................................................................................................................129
3.8. Annexes ...............................................................................................................................................130
3.8.1. Wiring diagram.................................................................................................................................................................................................... 130
3.8.2. Hydraulic system diagram............................................................................................................................................................................... 132
3.8.3. Table of spare parts............................................................................................................................................................................................ 134

8ARR1575

9ARR1575
SPECIFICATION MANUAL
1. SPECIFICATION MANUAL
ARR1575
(Yanmar Tier 4 Final)

10 ARR1575
Machine description
The ARR 1575 trench roller is a roller specially designed for
trench compacting. The unlimited side clearance of the roller
drums allows compacting in very narrow, tight trenches right
up to the trench walls.
Machine application
The wet, clayey soils found in sewer construction, pipeline
construction, road foundations and construction backlling,
etc., are the areas of application for this modern trench roller.
In hazardous construction site applications, it is possible for the
operator to control the machine from a safe distance with no
personal risk.
Only use the ARR1575 roller for driving on and compacting of
non-cohesive (loose) materials.
The machines areintended for operationin conditions of the
following types according to ČSN IEC 721-2-1 (038900):WT, WDr,
MWDr (i.e. mild, warm dry, hot dry with alimited temperature
range of from -15°C (5°F) to +45°C (113°F).
1.1. Basic Data
Please llin the following data:
(see Pin label, Label of the Yanmar engine)
Type of machine
................................................................................................................
ICV/PIN (Serial number of the machine)
................................................................................................................
Production year
................................................................................................................
Type of engine
................................................................................................................
Serial number of the engine
................................................................................................................
Please refer to the data in the table below always when ap-
proaching the dealer or the manufacturer.

11ARR1575
9
10
3
1
2
5
11
3487
4
6
8
7
555005
556207
SPECIFICATION MANUAL
Name plate location
1 - Name plate
2 - Machine frame number
The machine that complies with the requirements as to health
protection and safety is identied with aname plate with CE
marking.
1 - Name – always mentioned only in the English version
2 - Type
3 - Serial number
4 - Operating weight
5 - Maximum weight
6 - Rated power
7 - Version
8 - Shipping weight
9 - Front axle load
10 - Rear axle load
11 - Year of manufacture
Engine name plate location

12 ARR1575
D
B
C
E
F
G
I
J
A
H
555003
1.2. Dimension Chart
mm
(in) A B C D E F G H I J
ARR1575 T4 nal
640
601 302 36 640 2227 1980 1000 525 1282 1317
(23,7) (11,9) (1,4) (25,2) (87,7) (78,0) (39,4) (20,7) (50,5) (51,9)
850
601 407 36 850 2227 1980 1000 525 1282 1317
(23,7) (16,0) (1,4) (33,5) (87,7) (78,0) (39,4) (20,7) (50,5) (51,9)

13ARR1575
1.3. Technical Data
ARR1575 Tier 4 nal
640 850
Dimension
Drum width (mm) 640 850
Weight
Operating weight of EN 500-1+A1 (CECE) kg (lb) 1340 (2950) 1440 (3170)
Operating load of EN 500-1+A1 (CECE) on front axis kg (lb) 730 (1610) 780 (1720)
Operating load of EN 500-1+A1 (CECE) on rear axis kg (lb) 610 (1340) 660 (1460)
Weight of half uid capacities kg (lb) 10 (20) 10 (20)
Operating weight of ISO 6016 kg (lb) 1350 (2980) 1450 (3200)
Maximum weight with accessories kg (lb) 1350 (2980) 1450 (3200)
Driving characteristics
Maximum transport speed km/h (MPH) 2,8 (1,7) 2,8 (1,7)
Working speed 1,4 (0,9) 1,4 (0,9)
Climbing ability without vibration % 30 30
Climbing ability with vibration % 25 25
Lateral static stability % 80 80
Lateral stability during driving without vibration % 25 25
Lateral stability during driving with vibration % 15 15
Turning radius inner (edge) mm (in) 1540 (60,6) 1440 (56,7)
Turning radius outer (contour) mm (in) 2190 (86,2) 2290 (90,2)
Type of drive - Hydrostatic
Number of driving axles - 2
Oscillation angle ° ± 7
Angle of steering ° ± 30
Steering
Type of steering - Joint
Steering control - Hydraulic
Linear hydraulic motors - 2
Engine
Manufacturer - YANMAR
Type - 3TNV80F-SPAMM
Power according to ISO 3046-1 kW (HP) 14,6 (20)
Number of cylinders - 3
Cylinder capacity cm3(cu in) 1266 (77)
Nominal speed min-1 (RPM) 2400
Maximum torque Nm (ft lb)/rpm 68,4/1800
Average fuel consumption l/h (gal US/h) 3,2 (0,8)
Engines complies with emission regulations - U.S. EPA Tier 4 Final
Cooling system of engine - Liquid
Brakes
Operating - Hydrostatic
Parking - Mechanical multiple-disc

14 ARR1575
1.3. Technical Data
ARR1575 Tier 4 nal
640 850
Vibration
Frequency I Hz (VPM) 40 (2400)
Amplitude I mm (in) 0,6 (0,024)
Amplitude II mm (in) 1,1 (0,043)
Fluid capacities
Fuel l (gal US) 28 (7,4)
Engine (oil lling) l (gal US) 3,4 (0,9)
Cooling system l (gal US) 1,2 (0,3)
Hydraulic system l (gal US) 16 (4,2)
Wiring
Voltage V 12
Battery capacity Ah 77
Noise and vibration emissions
Measured sound power level A, LpA at the operator's
position * dB 70
Uncertainty KpA * dB 1
Guaranteed sound power level A, LWA ** dB 101
Optional equipment
Safety bar
Drum extension set
Scrapers
Filter set 500 operating hours
Cover tarpaulin
* measured according the EN 500-4
** measured according the DIRECTIVE 2000/14/EC