Ammann ASC 110 Instruction manual

Book ID: 4-P08282CU
ASC 110
Cummins
-EN
Workshop manual

ASC 110
Cummins Tier 3
02/2012
2823164
Workshop manual
ENEdition
From Serial No.
Single drum roller

1ASC 110
WORKSHOP MANUAL
Preface
Information, specications, and recommended instructions for the assembly and disassembly of individual
components and parts of the machine contained in this publication are basic and nal information at the time
of the printing of this publication. Printer’s errors, technical modications, and modications of gures are
reserved. All dimensions and weights are approximate and, therefore, not binding.
Ammann Czech Republic a.s. reserves the right to perform modications without obligation to inform the
machine user. If you identify any dierences between the machine operated by you and the information con-
tained in this publication, contact your local dealer.
Reproduction or copying of any kind is prohibited without the written permission of Ammann Czech Republic
a.s.
Ammann Czech Republic a.s. | Náchodská 145 | CZ–549 01 Nové Město nad Metují
%+ 420 491 476 111 | Fax + 420 491 470 215 | [e-mail] | www.ammann-group.com

2 ASC 110

3ASC 110
WORKSHOP MANUALContents
CONTENTS .......................................................................................................................................................3
1. INTRODUCTION......................................................................................................................................5
2. REPAIR SAFETY INSTRUCTIONS ...........................................................................................................9
3. SPECIFICATION MANUAL....................................................................................................................15
4. REMOVING THE ENGINE......................................................................................................................25
5. DRUM DISMOUNTING .........................................................................................................................47
6. ARTICULATED JOINT ...........................................................................................................................73
7. REMOVAL OF PUMPS, CENTO CLUTCH ..............................................................................................87
8. STEERING CYLINDERS .........................................................................................................................99
9. CONTROLS ..........................................................................................................................................105
10. THE DRIVER‘S STATION ASSEMBLY..................................................................................................109
11. DISASSEMBLY OF HEATER ................................................................................................................119
12. ELECTRICAL INSTALLATION..............................................................................................................129
13. REMOVAL OF ROPS FRAME...............................................................................................................137
14. ASSEMBLY OF SEGMENTS.................................................................................................................141
15. DISASSEMBLY OF WHEEL..................................................................................................................149
16. REMOVAL OF HYDRAULIC MOTORS ................................................................................................153
17. FILLING HYDRAULIC OIL ...................................................................................................................163
18. DISASSEMBLY OF LEVEL GAUGE......................................................................................................167
19. DISASSEMBLY OF THE FLOATER.......................................................................................................171
20. ELECTRIC INSTALLATION ..................................................................................................................179
21. HYDRAULIC.........................................................................................................................................189
22. DIAGNOSTICS OF HYDRAULIC SYSTEM DEFECTS..........................................................................195
23. CHECK THE TIGHTENING OF BOLTED CONNECTIONS....................................................................203
24. HAND SIGNALS...................................................................................................................................207

4 ASC 110

5ASC 110
WORKSHOP MANUAL
1. Introduction

6 ASC 110
1. Introduction
The roller should be used under conditions dened in the Czech Standard (CSN) IEC 721-2-1 (038900): WT, WDr, MWDr, i. e. in mild, dry
warm and dry hot weather in the range of temperatures from -15 °C (5 °F) to 45 °C (113 °F).
If the machine is used incorrectly, by untrained operators or for other purpose than stipulated above, there is a danger of an accident
or damage to the equipment.
Some expressions are used in the manual for better orientation, i. e. right, left, forward, backward – in the sense of the machine moving
forward.
This Service Manual splits into separate chapters, it includes technical data and assembly data, adjusting
guidelines, and instructions to use special tools, jigs and aids.
The major purpose of this Workshop Manual is to provide basic information on disassembly, assembly and
service repairs of the Machine’s main groups.
Machine group identication in this Manual corresponds to the Spare Parts Catalogue.
Before the assembly, itself, we recommend to always mark the parts disassembled, and this due their reas-
sembly, and to blind all the holes of individual parts of the hydraulic system so to prevent any contamination
of the hydraulic circuits.
When you install individual parts into the Machine, please tighten individual bolts or nuts as per the torque
tables (Annex) unless otherwise stated in the text.
ALWAYS observe safety instructions and precautions mentioned in Chapter 2.
Manufacturer improves continuously his products based on operation experience and latest knowledge. Con-
sequently, Manufacturer reserves the possibility of changes depending on development, and this against the
illustrations, descriptions, procedures or design patterns given in this Manual.