Ammann ARR 1575 Instruction manual

ARR 1575
WORKSHOP MANUAL
TRENCH ROLLER
YANMAR 3TNV80F-SPAMM
U.S. EPA Tier 4f
EDITION 04/2019 EN
From Serial No. 5572567

1ARR1575
WORKSHOP MANUAL
Preface
Information, specications, and recommended instructions for the assembly and disassembly of individual
machine components or parts contained in this publication represent basic and nal information at the time
of the printing of this publication. Print errors, technical modications and modications of illustrations are
reserved. All dimensions and weights are approximate, and therefore not binding.
Ammann Czech Republic a.s. reserves the right to perform modications at any time with no obligation to
inform the machine user. If you identify any dierences between the machine operated by you and the infor-
mation contained in this publication, contact your local dealer.
Reproduction or copying of any kind is prohibited without the written permission of Ammann Czech
Republic a.s.
Ammann Czech Republic a.s. | Náchodská 145 | CZ-549 01 Nové Město nad Metují
%+ 420 491 476 111 | Fax + 420 491 470 215 | [email protected] | www.ammann.com

2ARR1575

3ARR1575
WORKSHOP MANUALContents
CONTENTS .......................................................................................................................................................3
1 INTRODUCTION......................................................................................................................................9
2 SAFETY MEASURES AND INSTRUCTIONS .........................................................................................13
2.1 Safety rules...............................................................................................................................................................................................................14
2.2 Environmental and hygiene principles..........................................................................................................................................................17
2.3 Fire prevention........................................................................................................................................................................................................18
2.4 Claim conditions and disclaimer of liability .................................................................................................................................................18
3 MACHINE DESCRIPTION......................................................................................................................19
3.1 Machine description.............................................................................................................................................................................................20
3.2 Dimensional drawing of the machine............................................................................................................................................................22
3.3 Technical data .........................................................................................................................................................................................................23
4 SPECIFICATION OF OPERATING FLUIDS............................................................................................25
4.1 Engine oil..................................................................................................................................................................................................................26
4.2 Fuel..............................................................................................................................................................................................................................27
4.3 Coolant ......................................................................................................................................................................................................................28
4.4 Hydraulic oil.............................................................................................................................................................................................................29
4.5 Lubricating grease.................................................................................................................................................................................................29
4.6 Fillings........................................................................................................................................................................................................................30
5 FRAME ...................................................................................................................................................31
5.1 Description of basic elements...........................................................................................................................................................................32
5.4 Mechanical parts....................................................................................................................................................................................................36
5.4.1 Swinging support, replacement of the joint head...................................................................................................................................36
5.4.2 Replacement of swinging joint bearing......................................................................................................................................................36
5.4.3 Steering piston, bearing lubrication.............................................................................................................................................................36
5.4.5 Gas strut ..................................................................................................................................................................................................................37
5.4.6 Front bonnet replacement ...............................................................................................................................................................................39
5.4.6.1 Replacement of bonnet hinges ......................................................................................................................................................................41
5.4.6.2 Sensor replacement............................................................................................................................................................................................42
5.4.6.3 Replacement of the rubber-metal elements of the front bonnet stop............................................................................................47
5.4.6.4 Adjustment of the rubber-metal elements of the front bonnet stop...............................................................................................49
5.4.7 Rear bonnet replacement.................................................................................................................................................................................50
5.4.7.1 Replacement of bonnet hinges ......................................................................................................................................................................54
5.4.7.2 Sensor replacement............................................................................................................................................................................................54
5.4.7.3 Replacement of the rubber-metal elements of the rear bonnet stop..............................................................................................57
5.4.7.4 Adjustment of the rubber-metal elements of the rear bonnet stop.................................................................................................57
5.4.8 Swinging support ................................................................................................................................................................................................58
5.4.9 Replacement of the steering piston..............................................................................................................................................................66
5.4.10 Swinging joint.......................................................................................................................................................................................................69
5.5 Fuel tank....................................................................................................................................................................................................................81
5.5.1 Fuel level check.....................................................................................................................................................................................................81
5.5.2 Fuel replenishment .............................................................................................................................................................................................81
5.5.3 Fuel draining..........................................................................................................................................................................................................82
5.5.4 Fuel tank cleaning................................................................................................................................................................................................82

4ARR1575
Contents
5.6 Hydraulic tank.........................................................................................................................................................................................................83
5.6.1 Checking the hydraulic oil level......................................................................................................................................................................83
5.6.2 Hydraulic oil replenishment.............................................................................................................................................................................83
5.6.3 Hydraulic oil draining.........................................................................................................................................................................................84
5.6.4 Hydraulic oil lter replacement ......................................................................................................................................................................85
5.6.6 Ventilation lter replacement..........................................................................................................................................................................86
5.6.7 Hydraulic tank lling...........................................................................................................................................................................................86
5.6.8 Filling the travel pump, increasing thesupply pressure........................................................................................................................87
6 CAB AND PLATFORM ...........................................................................................................................91
6.1 Control and indication elements......................................................................................................................................................................93
6.1.1 Display unit ............................................................................................................................................................................................................94
6.1.1.1 Indicator lamps.....................................................................................................................................................................................................94
6.1.2 Error indication via LEDs on the display unit.............................................................................................................................................97
6.1.3 Infrared light emitter ..........................................................................................................................................................................................98
6.1.3.1 Layout.......................................................................................................................................................................................................................98
6.1.3.2 Indication of faults by LEDs on the infrared light emitter.....................................................................................................................98
6.1.3.3 Cable connection.................................................................................................................................................................................................99
6.1.3.4 Handling...............................................................................................................................................................................................................100
6.3.3 Relays and fuses in the engine compartment........................................................................................................................................106
6.3.4 Dashboard...........................................................................................................................................................................................................107
6.3.4.1 Other components...........................................................................................................................................................................................108
6.3.4.2 N1 connector / cable harness.......................................................................................................................................................................108
6.4.1 Replacement of the remote control battery ...........................................................................................................................................111
6.4.2 Replacement of the display unit..................................................................................................................................................................115
6.4.3 Replacement of the control unit .................................................................................................................................................................116
6.4.3.2 Installation...........................................................................................................................................................................................................118
7 FRONT DRUM......................................................................................................................................119
7.2 Hydraulic parts..................................................................................................................................................................................................... 120
7.2.1 Travel drive/vibration hose............................................................................................................................................................................120
7.2.2 Valve block connections.................................................................................................................................................................................124
7.2.3 Valve block hose................................................................................................................................................................................................127
7.4 Mechanical parts................................................................................................................................................................................................. 129
7.4.1 Removal of the drum extension..................................................................................................................................................................129
7.4.2 Drum removal ....................................................................................................................................................................................................131
7.4.3 Replacement of vibration unit rubber elements...................................................................................................................................132
7.4.3 Disassembly of the vibration unit...............................................................................................................................................................138
7.4.4 Installation of the drum rubber-metal elements...................................................................................................................................146
7.4.4 Installation of the vibration unit..................................................................................................................................................................153
7.4.5 Replacement of the travel hydraulic motor ............................................................................................................................................166
7.4.6 Replacement of the vibration hydraulic motor......................................................................................................................................176
7.4.7 Drum installation ..............................................................................................................................................................................................184
7.4.8 Scraper .................................................................................................................................................................................................................184
8 REAR DRUM ........................................................................................................................................185
8.2 Hydraulic parts..................................................................................................................................................................................................... 186
8.3 ACEecon................................................................................................................................................................................................................. 187
8.4 Mechanical parts................................................................................................................................................................................................. 196

5ARR1575
WORKSHOP MANUAL
9 FRONT AXLE
NOT INCLUDED IN THE MACHINE EQUIPMENT............................................................................197
10 REAR AXLE
NOT INCLUDED IN THE MACHINE EQUIPMENT............................................................................199
11 TRAVEL................................................................................................................................................201
11.2 Hydraulic parts..................................................................................................................................................................................................... 203
11.2.1 Replacement of the travel pump ................................................................................................................................................................203
11.2.2 Replacement of the valve block ..................................................................................................................................................................218
11.2.3 Brake test..............................................................................................................................................................................................................234
11.2.4 Replacement of the travel hydraulic motor ............................................................................................................................................234
11.4 Mechanical parts................................................................................................................................................................................................. 235
11.4.1 Replacement and adjustment ofthespeed magnet...........................................................................................................................235
11.3.2 Checking the engine speed and frequency ............................................................................................................................................241
12 VIBRATION..........................................................................................................................................243
13 STEERING ............................................................................................................................................245
13.2 Hydraulic parts..................................................................................................................................................................................................... 246
13.2.1 Replacement of the steering piston...........................................................................................................................................................246
14 COOLING .............................................................................................................................................247
14.2 Hydraulic parts..................................................................................................................................................................................................... 248
14.2.1 Cleaning of the hydraulic oil cooler ...........................................................................................................................................................248
14.4 Mechanical parts................................................................................................................................................................................................. 249
14.4.1 Coolant and checking the coolant level...................................................................................................................................................249
14.4.1.1 Checking the coolant level............................................................................................................................................................................249
14.4.1.2 Coolant replenishment...................................................................................................................................................................................249
14.4.1.3 Cooler cleaning..................................................................................................................................................................................................249
15 ENGINE ................................................................................................................................................251
15.1 Engine compartment, overview.................................................................................................................................................................... 252
15.1.1 Engine, left side .................................................................................................................................................................................................252
15.1.2 Engine, right side ..............................................................................................................................................................................................252
15.3 Electrical installation.......................................................................................................................................................................................... 253
15.3.1 Engine compartment ......................................................................................................................................................................................253
15.3.2 Chassis at the rear.............................................................................................................................................................................................255
15.3.3 Battery...................................................................................................................................................................................................................256
15.3.3.1 Battery replacement ........................................................................................................................................................................................257
15.3.4 Batteries................................................................................................................................................................................................................258
15.3.5 Alternator replacement ..................................................................................................................................................................................258
15.3.6 Starter replacement.........................................................................................................................................................................................258
15.4 Mechanical parts................................................................................................................................................................................................. 259
15.4.1 Fuel lter element.............................................................................................................................................................................................259
15.4.2 Water separator lter element .....................................................................................................................................................................259
15.4.3 Checking the engine oil level.......................................................................................................................................................................260
15.4.4 Engine oil replenishment...............................................................................................................................................................................260
15.4.5 Engine oil draining ...........................................................................................................................................................................................260
15.4.6 Engine oil lter replacement.........................................................................................................................................................................261
15.4.7 Inlet air lter........................................................................................................................................................................................................262
15.5 Replacement and adjustment of the speed magnet............................................................................................................................. 263
15.6 Checking the engine speed and frequency.............................................................................................................................................. 264

6ARR1575
Contents
16 OPTIONAL EQUIPMENT.....................................................................................................................265
16.1 List of optional equipment.............................................................................................................................................................................. 266
16.2 Safety bar............................................................................................................................................................................................................... 267
16.2.1 Safety bar replacement...................................................................................................................................................................................267
16.2.2 Sensor replacement and adjustment........................................................................................................................................................274
17 GENERAL PROCEDURES ....................................................................................................................279
17.2 Electrical installation.......................................................................................................................................................................................... 280
17.2.2 Preparation for welding work.......................................................................................................................................................................280
17.2.3 Starting the battery by means of another battery (jumping) ..........................................................................................................281
17.2.4 Charging the battery with acharger..........................................................................................................................................................281
17.2.5 Long-term storage............................................................................................................................................................................................281
17.2.6 Battery replacement ........................................................................................................................................................................................281
18 TROUBLESHOOTING..........................................................................................................................283
18.1 Error diagnostics ................................................................................................................................................................................................. 284
18.1.1 The engine does not start................................................................................................................................................................................ 285
18.1.2 Start of the conductor and infrared radiation test................................................................................................................................287
18.1.3 Near and remote machine halt ...................................................................................................................................................................289
18.1.4 Control does not work ...................................................................................................................................................................................... 290
18.1.5.1 External inuences ...........................................................................................................................................................................................290
18.1.5.2 Machine cabling................................................................................................................................................................................................290
18.1.5.3 Operation.............................................................................................................................................................................................................291
18.1.6 Display unit ........................................................................................................................................................................................................... 293
18.1.7 Manual control..................................................................................................................................................................................................... 296
18.2 Pressure check...................................................................................................................................................................................................... 297
18.2.1 Pressure check and adjustment...................................................................................................................................................................297
18.2.2 Checking the steering pressure...................................................................................................................................................................299
18.2.4 Checking the maximum vibration pressure............................................................................................................................................300
18.2.5 Checking the travel pump.............................................................................................................................................................................303
18.2.5.1 Checking the maximum supply pressure ................................................................................................................................................303
18.2.5.2 Checking the travel pressures (reverse/forward) ..................................................................................................................................305
18.2.5.3 Checking the maximum pressure of the travel pump (reverse/forward).....................................................................................306
18.2.6 Checking the travel hydraulic motors .......................................................................................................................................................307
18.2.7 Adjustment of the travel pump zero position........................................................................................................................................308
18.2.7.1 Checking the travel pump magnetic coil / travel pump servo block.............................................................................................309
18.2.8 Travel pump servo block check ...................................................................................................................................................................311
18.2.9 Checking the quantity divider .....................................................................................................................................................................317
18.2.10 Speeds and pressures...................................................................................................................................................................................... 318
18.3 Roller overturning .............................................................................................................................................................................................. 319
18.3.1 Checking damage.............................................................................................................................................................................................320
18.3.2 Preventing oil shock.........................................................................................................................................................................................320
18.3.3 Starting the engine .......................................................................................................................................................................................... 326

7ARR1575
WORKSHOP MANUAL
19 APPENDICES.......................................................................................................................................327
19.1 Hydraulic system................................................................................................................................................................................................. 329
19.1.1 Adjustment of the travel pump zero position........................................................................................................................................329
19.1.1.1 Checking the travel pump magnetic coil / travel pump servo block ............................................................................................329
19.2 Wiring diagram.................................................................................................................................................................................................... 330
19.4 Hydraulic system diagram............................................................................................................................................................................... 332
19.6 Workshop jigs....................................................................................................................................................................................................... 334
19.6.1 Special tools........................................................................................................................................................................................................334
19.6.2 Special tool for measuring the speed and frequency..........................................................................................................................337
19.6.3 Special tool for magnetic coil check ..........................................................................................................................................................337
19.7 Checking the tightness of screw connections ......................................................................................................................................... 338

8ARR1575

9ARR1575
WORKSHOP MANUAL
1 Introduction

10 ARR1575
1 Introduction
The workshop manual is divided into separate chapters and contains technical and maintenance data, instructions for adjustment and
instructions for the use of special tools, jigs and aids.
The main purpose of this manual is to provide basic information for disassembly, assembly and service repairs of the main subassem-
blies of the machine.
Labelling of machine subassemblies in this manual corresponds to the spare parts catalogue.
In order to ensure smooth operation of the AMMANN compaction equipment, use only original spare parts supplied by
AMMANN for repairs.
Before disassembly, it is recommended to always mark the removed parts for their reassembly and blank o all holes of individual parts
of the hydraulic system in order to prevent contamination of the hydraulic circuits.
When mounting individual parts on the machine, tighten individual screws or nuts according to the table of tightening torques (see
the appendix), unless specied otherwise in the text.
During work, always follow the safety instructions and measures given in Chapter 2.
The manufacturer constantly improves its products on the basis of operational experience and the latest ndings. Due to develop-
ment, the manufacturer reserves the right to change the images, descriptions, procedures and designs presented in this manual.

11ARR1575
555001
WORKSHOP MANUAL
SAFETY NOTICES AND SIGNS:
The notice warns of aserious risk of personal injury or other personal hazards.
The notice warns of possible damage to the machine or its parts.
The notice warns of the necessity of environmental protection.
! CAUTION!
As used in this operating manual, the terms right, left, front and rear indicate sides ofthe machine moving for-
ward.
FRONT
REAR
LEFT RIGHT

12 ARR1575

13ARR1575
WORKSHOP MANUAL
2 Safety measures and instructions

14 ARR1575
2 Safety measures and instructions
2.1 Safety rules
These safety rules must be followed by all persons involved in machine repairs!
•Repairs of this machine may be carried out only by qualied, professionally trained and experienced workers or by the service
personnel of our dealers.
•Always use our workshop manual when performing repairs. Individual chapters contain special instructions regarding assembly
work.
•Before putting the machine into operation, familiarize yourself with the machine controls according to the Operating Manual and
make sure you have well understood all the equipment of your machine.
•Do not use the machine if you do not fully understand all operating and control elements and if you do not know exactly how the
machine works.
•Familiarize yourself with the area where you work.
•Do not carry out any alterations or modications to the machine, as this may aect the safety of the machine.
•Original parts and accessories have been designed specically for this machine.
•Installation and use of spare parts that are not supplied or authorized by the machine manufacturer may have anegative impact
on the operational characteristics and safe operation of the machine.
•It is forbidden to remove components of individual parts during the warranty period. If you fail to comply with this prohibition, the
warranty of the damaged component will not be recognized.
Safety measures for machine repairs and inspection
•Wear work clothes and footwear.
•Use gloves when handling oil, fuel and coolant.
•When handling the battery, protect your eyes with goggles or ashield.
•Place the machine on alevel and rm surface before performing repairs. Secure the machine against rolling.
•Secure the machine and drum frame against relative rotation with alock pin and rod.
•Before starting work, remove the key from the ignition, disconnect the batteries and allow hot parts to cool.
•Attach a“machine out of order” sign to the steering wheel and leave it there for the duration of the work.
•Properly wash the entire machine. In the case of steam cleaning, avoid aiming the steam ow directly at electrical components and
insulating material or cover them beforehand.
•When removing, installing and repairing individual groups, maintain absolute cleanliness of all parts. Protect removed parts
against dirt.
•Clean the surface of removed parts and create acorresponding dust-free work environment with the necessary storage area.
•Handle cleaning agents with caution. Do not use petrol or other ammable substances for cleaning!
•Dry the cleaned parts and immediately coat them with anti-corrosion oil – never install corroded parts!
•Tools, lifting equipment, securing elements, supports and other auxiliary equipment must be in agood, working condition.
•Lifting equipment and slings (ropes, chains) must have adequate load capacity and be intact.
•Ensure sucient air supply when starting the machine indoors.
•Before putting the machine into operation, make sure there are no persons on the machine or in its dangerous proximity. Use the
audible warning signal when putting the machine into operation, always before starting the engine and after each break, before
the machine starts moving. Persons located on the machine and in its dangerous proximity must leave the machine and the area
after the audible warning signal.
•Do not adjust the machine in operation.
•When performing necessary work on arunning engine (adjustment), avoid contact with hot and rotating parts of the machine.
Work performed when the engine is running (adjustment) must be carried out in the presence of another person who has immedi-
ate access to emergency shut-down and who is continuously in contact with the person performing the adjustment, so that the
engine can be immediately switched o if necessary.
•Only use prescribed kinds of engine, transmission and hydraulic oil and coolant.

15ARR1575
WORKSHOP MANUAL
Safety measures for work on hydraulic circuits
•Before disassembly, make sure the hydraulic circuits are depressurized. Hydraulic oil leaking under pressure may damage your skin
and cause serious injury.
•Before disassembly, mark the parts, hoses and pipes.
•Do not put hydraulic pumps and motors into operation without oil.
•Work with hot oil may result in scalding.
•Do not heat the oil to temperatures above 160°C – the oil or its vapours may ignite.
•When removing hydraulic components, always blank o the hose ends and outlets of the components.
•Use lint-free cloth when wiping and cleaning hydraulic parts.
•When assembling parts, use hydraulic oil as aslip agent – not lubricating grease.
•Before installation, carefully clean the ttings and ush and blow compressed air through hoses and pipes.
•Only use new seals.
•Fill new aggregates with hydraulic oil before installation.
•After ahydraulic aggregate replacement, ush the hydraulic circuit and clean the hydraulic tank.
•Replace the oil lter cartridge.
•Fill the hydraulic circuit with clean oil of prescribed viscosity, only when the engine is o!
•Wipe any overowed oil.
•Check the connections for any leaks before the system pressurizes.
•Check all connections after nishing all work.
•Do not adjust safety valves.
•After nishing work, reinstall all protective elements.
Check after putting into operation
•Oil level in the hydraulic tank.
•Check the charge pressure of replaced hydraulic pumps and the pressure of safety valves.
•Perform the measurement at 40 °C (104 °F).
Safety measures for work on the fuel system
Petrol and diesel mixtures (winter fuel) are as ammable as petrol.
- Do not refuel in enclosed spaces.
- Wipe any overowed fuel.
- Do not smoke and do not use an open ame while working on the fuel system! There is arisk of re!

16 ARR1575
2 Safety measures and instructions
Safety measures for work on the electrical system
•Disconnect the battery when repairing the charging circuit to prevent accidental short circuits.
•Before removal, disconnect the cable from the negative pole (–) and then from the positive pole (+).
•Do not disconnect the batteries when the engine is running.
•Connect the negative battery pole to the ground and the positive pole to the “B+” alternator output. The opposite connection
would destroy the whole semiconductor equipment.
•When starting using an auxiliary external power supply, do not disconnect this power supply until the machine battery is con-
nected. Pay attention to the starting voltage of the auxiliary external power supply (for 24 V).
•Do not put the alternator into idle operation, i.e. with adisconnected wire from the“B+” terminal and connected“D+” terminal.
•Do not check the presence of voltage in the wire by sparking against the machine frame.
•Do not perform any activities generating sparks.
•Use protective rubber gloves and eye protection when handling batteries.
•Protect your skin and clothes against being splashed by the electrolyte or lead particles.
•In case of eye contact with the electrolyte, immediately ush the aected eye thoroughly with running water for several minutes.
Then, seek medical treatment as soon as possible.
•If the electrolyte comes in contact with skin or clothing, remove the clothes, immediately wash the aected areas with soapy water
or asolution of baking soda and water and seek medical treatment.
•In case of ingestion of electrolyte, drink the maximum possible amount of milk, magnesium oxide dissolved in water or at least
water and immediately seek medical treatment.
•Never ll the cells with distilled water, unless it is followed by work with the machine or recharging outside the machine. It would
otherwise cause excessive battery self-discharge.
•Never ll up the acid (H2SO4)!
•Do not turn over the batteries to avoid electrolyte owing out of the degassing vents.
•In case of acid (electrolyte) spillage, wash the aected area with water and neutralize with lime.
•The battery charging process releases hydrogen, which forms an explosive, easily combustible mixture with air. Do not smoke or
use open ame or lights in the vicinity.
Welding work on the machine
•Before performing welding work on the machine using an electric arc, disconnect all elements containing semiconductors from
the electrical system, including the machine electronics:
- ground the power supply as well as the repaired machine,
- protect the power supply against moisture,
- place the ground terminal in close proximity to the weld joint,
- When performing welding work on suspended parts or machine, it is necessary to prevent current from reaching the lifting
equipment by insulating the point of current transition or using non-conductive slings (hemp rope).
Sealing
•Use new seals for all installation.
•Seal kits are obtained as spare parts.
Tightening torques
•In order to apply the correct tightening torque, use atorque spanner.
•Fastening screws and nuts of used quality shall be tightened according to the respective tables.
•The screw quality is indicated on the screw head.
•Dierent tightening torques are specied in the respective chapters.
•Threaded joints of hydraulic circuits shall be tightened according to the tables.
•The presented tightening torques apply to non-lubricated threads.
•Only use new self-locking nuts.

17ARR1575
WORKSHOP MANUAL
2.2 Environmental and hygiene principles
When repairing the machines, observe general principles of health and environmental protection as well as laws and regulations re-
lated to this issue and being in force within the territory where the machine is used.
Hygiene principles
•Petroleum products, llings of cooling systems, battery uids and paints, including thinners, are harmful substances that can cause
severe injuries when in contact with body organs.
•It is therefore necessary to strictly follow safety and hygiene instructions of products and use personal protective equipment when
handling these substances.
•Workers coming into contact with the above products when repairing the machine are obliged to follow general principles of their
own health protection and comply with safety and hygiene manuals of the manufacturers of the products.
In particular we draw your attention to the following:
- protect your eyes and skin while working with the batteries
- protect your skin while handling petroleum products, coating compounds and coolants
- Wash your hands properly after nishing the work and before eating, treat your hands with asuitable reparation cream.
- when handling the cooling system, follow the instructions given in the manuals supplied with the machine
- Always store petroleum products, cooling system uids, battery uids and coating compounds including thinners and also
cleaners and preservative agents in their original and properly labelled containers. These materials are not allowed to be stored
in unlabelled bottles or in any other containers considering the possible risk of confusion. Possible confusion with foodstus
or beverages is very dangerous.
•If by accident the skin, eyes or mucous membrane is stained or if you breathe in the vapours of such products, apply rst aid meas-
ures immediately. In case of accidental ingestion of these products, immediately seek medical help.
Environmental measures
•Discarded operating uids of individual systems of the machine and also some of its parts become hazardous wastes with danger-
ous properties for the environment.
This category of waste products includes in particular:
- organic and synthetic lubricating materials, oils and fuels;
- coolants;
- battery uids and batteries;
- cleaning and preservative agents;
- all removed lters and lter cartridges;
- all used and discarded hydraulic or fuel hoses, rubber-metal elements and other parts of the machine contaminated by the
above mentioned products.
•It is necessary to treat the above mentioned materials and parts after their discard in accordance with relevant national regulations
valid for protection of individual parts of the environment and in compliance with regulations of health protection.
•When disassembling hydraulic, fuel and cooling systems and their units. Escape of uids into the ground has to be prevented by
using suitable vessels placed underneath and by plugging of the holes.
•In case of leakage, the aected area must be immediately dried with the use of sawdust, Vapex, etc.
•The aected soil must be removed to prevent further leakage. The contaminated soil and absorbent should then be handed over
for further safe disposal.

18 ARR1575
2 Safety measures and instructions
2.3 Fire prevention
•The oil change point must be where it cannot interfere in explosion or re hazard areas.
•It must be identied by“No smoking”and“No open ame”plates and signs.
•The handling area must be dimensioned so that it can capture avolume of the ammable liquid equal to the capacity of the big-
gest transport container.
•It must be equipped with portable re extinguishers.
•For handling the oil and diesel fuel, use metal barrels, jerry cans, sheet-metal cans and similar vessels.
•The transport containers must be properly closed during storage.
•Vessels must be with only one outlet, stored always with the outlet up and secured against the outow and drains.
•Vessels must be marked with non-removable writings showing the contents and ammability classes.
Special tools, jigs – see relevant chapters of the manual
2.4 Claim conditions and disclaimer of liability
1. Warranty rules
•Regular inspections and correct operation of the equipment
•Products have been registered at the service portal
•The equipment is operated by atrained operator
•Following parts are excluded from warranty: part subject to wear and tear, including, without limitation, rubber washers/wheels,
belts, scrapers, wipers, lters, grease, uids, conveyor parts, chains, foundation boards, compacting rods, auger elements, bearings,
fuel and consumables.
•Batteries are provided with awarranty for 12 months / 1,000 hours. After this period, batteries are included in parts subject to wear
and tear and are excluded from the warranty.
•Hydraulic hoses can be purchased from local dealers and charged as an expense to Ammann.
2. Procedure for raising aclaim
•In case of raising awarranty claim, the owner/user shall immediately submit the manufacturer acompleted warranty claim and
images of the fault. The owner/user shall also send aproof of regular maintenance before sending the warranty claim or together
with it at the latest.
•Ammann recommends that you send aproof of regular maintenance regularly.
•The document can be sent in various ways (e.g. via the service portal, service application). The document shall contain amachine
serial number and aserial number of the original maintenance kit of Ammann. This information can be provided either typed, or
scanned according to the selected manner of handover.
3. Breach
•If adealer breaches obligations stated in points 1) and 2), any warranty claims will be rejected.