Ammann ARX 90 Series User manual

Book ID: 4-P06412DE
ARX 90
Deutz
-EN
Operating manual

ARX 90
Deutz Tier 3
04/2014
4122002
Operating manual
Edition EN
From Serial No.
Translation of Original Operating Manual
Articulated tandem roller

ARX 90
Deutz Tier 3
04/2014
4122002
Operating manual
Edition EN
From Serial No.
Translation of Original Operating Manual
Articulated tandem roller

Místo a datum vydání / Place and date of issue / Ort und Datum der
Ausgabe:

1ARX 90
409001
Congratulations on your purchase of an AMMANN road roller. This modern compaction device is characterised by simple operation
and maintenance and is the product of many years of AMMANN experience in the eld of road roller engineering. In order to avoid
faults due to improper operation and maintenance we request that you read this operating manual with great care and keep it for later
reference.
With kind regards,
Ammann Czech Republic a.s. | Náchodská 145 | CZ-549 01 Nové Město nad Metují
%+ 420 491 476 111 | Fax + 420 491 470 215 | [email protected] | www.ammann-group.com
This manual consists of:
I. Specication manual II. Operating instructions III. Maintenance manual
The following explanations serve to familiarise the machinist (operator) with the roller and to support him during handling and main-
tenance. It is therefore absolutely necessary to provide the operator with these instructions and to ensure that he reads them carefully
before using the road roller. This aids training comprehension during the rst use of the road roller.
Subsequent faults due to improper operating are avoided.
Adherence to maintenance instructions increases the reliability and lifetime of the machinery. It reduces repair costs and down time.
AMMANN accepts no liability for continued safe functioning of the road roller if it is incorrectly operated and / or operating modes are
employed which represent improper use.
In order to ensure the smooth operation of AMMANN compaction equipment, use for repairs only the original spare parts
supplied by AMMANN.
All spare parts are available from your dealers or can be ordered at spareparts.mach[email protected]om , helpline: [phone]
66; should you need further information, contact [e-mail] , hotline: [phone].
These instructions must always be kept available on the equipment.

2ARX 90
Preface
Information, specications, and recommended operation and maintenance instructions contained in this publication are basic and
nal information at the time of the printing of this publication. Printer’s errors, technical modications, and modications of gures are
reserved. All dimensions and weights are approximate and, therefore, not binding.
Ammann Czech Republic a.s. reserves the right to perform modications without obligation to inform the machine user. If you identify
any dierences between the machine operated by you and the information contained in this publication, contact your local dealer.
Reproduction or copying of any kind is prohibited without the written permission of Ammann Czech Republic a.s.

3ARX 90
! WARNING !
As used in this operating manual, the terms„right“,„left“,„front“ and„rear“ indicate the sides of the machine moving
forward.
SYMBOLS OF THE SAFETY NOTICES:
The notice warns of a serious risk of personal injury or other personal hazards.
The notice warns of possible damages to the machine or its parts.
The notice warns of the necessity of environmental protection.
409002en
FRONT
REAR
RIGHT
LEFT

4ARX 90
Content
Content.............................................................................................................................................................4
1. SPECIFICATION MANUAL......................................................................................................................9
1.1. Basc specfcaton ................................................................................................................................10
1.2. Machne dmenson scheme ................................................................................................................12
1.3. Techncal data .......................................................................................................................................14

5ARX 90
OPERATING MANUAL
2. OPERATION MANUAL ..........................................................................................................................19
2.1. Major Safety Precautons.....................................................................................................................21
2.1.1. Safety Measures durng Machne Operaton ..............................................................................................................................................21
2.1.1.1. Compacton Work Commencement ..............................................................................................................................................................21
2.1.1.2. Work Safety Secured by User.............................................................................................................................................................................21
2.1.1.3 Ensurance of safety measures by the owner ...............................................................................................................................................22
2.1.1.4. ROPS Cab ..................................................................................................................................................................................................................22
2.1.2. Regurements on Drver’s Qualfcaton.........................................................................................................................................................23
2.1.3. Drver’s Labltes ...................................................................................................................................................................................................23
2.1.4. Forbdden actvtes - safety and guarantee........................................................................................................................................................25
2.1.5. Safety nscrptons and sgns used on the Machne .................................................................................................................................26
2.1.6. Hand Sgnals............................................................................................................................................................................................................30
2.2. Ecologcal & Hygenc Prncples .........................................................................................................33
2.2.1. Hygenc Prncples ...............................................................................................................................................................................................33
2.2.2. Ecologcal Prncples ............................................................................................................................................................................................33
2.3. Preservaton & Storage .......................................................................................................................34
2.3.1. Short-term preservaton and storage for a perod of 1 - 2 months .....................................................................................................34
2.3.2. Machne Preservaton & Storage for the Perod Over 2 Months Long................................................................................................34
2.3.3. Dewaxing and inspection of the supplied machine.................................................................................................................................35
2.4. Machne Dsposal Followng Its Lfe Termnaton ..............................................................................37
2.5. Machne Descrpton ............................................................................................................................38
2.6. Controls & Dashboard Instruments ....................................................................................................40
2.6.1. Dsplay control........................................................................................................................................................................................................56
2.7. How to Control and Use the Machine..................................................................................................66
2.7.1. Start-up of the engine..........................................................................................................................................................................................67
2.7.2. Travel and reversing..............................................................................................................................................................................................71
2.7.3. How to stop the Machne and ts engne......................................................................................................................................................77
2.7.4. Emergency stop of the Machne ......................................................................................................................................................................77
2.7.5. Machne parkng ....................................................................................................................................................................................................79
2.7.6. Sprnklng..................................................................................................................................................................................................................79
2.7.7. Ammann edge cutter (optonal) ......................................................................................................................................................................81
2.7.8. Spreader (optonal) ...............................................................................................................................................................................................82
2.7.9. Infra thermometer (optonal) ............................................................................................................................................................................82
2.8. Machne transport................................................................................................................................83
2.8.1. How to load the Machne....................................................................................................................................................................................84
2.9. Specal condtons to use the Machne ...............................................................................................85
2.9.1. Machne towng......................................................................................................................................................................................................85
2.9.2. How to operate the Machne durng ts runnng-n ..................................................................................................................................90
2.9.3. Operatng the Machne at low temperatures..............................................................................................................................................90
2.9.4. Machne operaton at hgh temperatures and humdty.........................................................................................................................90
2.9.5. Machne operaton at hgh alttudes ..............................................................................................................................................................90
2.9.6. Machne operaton wthn very dusty envronment.................................................................................................................................90
2.9.7. Drvng wth vbratons on compacted and hard materals....................................................................................................................90

6ARX 90
Content
3. MAINTENANCE MANUAL ....................................................................................................................91
3.1. Safety and other measures for machne mantenance......................................................................93
3.1.1. Safety of machne mantenance.......................................................................................................................................................................93
3.1.2. Fre precautons durng operaton meda exchanges...............................................................................................................................93
3.1.3. Ecologcal and hygenc prncples..................................................................................................................................................................94
3.2. Meda specfcaton ..............................................................................................................................95
3.2.1. Engne ol ..................................................................................................................................................................................................................95
3.2.2. Fuel..............................................................................................................................................................................................................................96
3.2.3. Coolng lqud..........................................................................................................................................................................................................96
3.2.4. Hydraulc ol ............................................................................................................................................................................................................97
3.2.5. Gearbox ol...............................................................................................................................................................................................................97
3.2.6. Lube grease .............................................................................................................................................................................................................98
3.2.7. Glass washer ud .................................................................................................................................................................................................98
3.2.8. Drum coolng lqud..............................................................................................................................................................................................98
3.2.9. Ar Condtonng fllng.........................................................................................................................................................................................98
3.2.10. Vbratory ol..............................................................................................................................................................................................................98
3.3. Meda ....................................................................................................................................................99
3.4. Lubrcaton and Mantenance Chart .................................................................................................100
3.5. Lubrcaton and Servce Plan.............................................................................................................102
3.6. Lubrcaton and Mantenance Operatons........................................................................................103
After 20 hours of operaton (daly)....................................................................................................104
3.6.1. Engne ol level check........................................................................................................................................................................................ 104
3.6.2. Checkng the engne for leaks........................................................................................................................................................................ 104
3.6.3. Engne coolng lqud level check ................................................................................................................................................................. 105
3.6.4. Inspect ar flter vacuum valve ....................................................................................................................................................................... 106
3.6.5. Inspect fan condton ........................................................................................................................................................................................ 106
3.6.6. Fuel level check.................................................................................................................................................................................................... 107
3.6.7. Hydraulc tank ol level check......................................................................................................................................................................... 108
3.6.8. Water tank refllng............................................................................................................................................................................................. 108
3.6.9. Inspect alarm and control devces................................................................................................................................................................ 109
3.6.10. Gearbox ol check ............................................................................................................................................................................................... 112
3.6.11. Belt nspecton (ar-condtonng)................................................................................................................................................................ 112
3.6.12. Checkng the exhaust system for leaks....................................................................................................................................................... 113
After 250 hours of operaton (3months)..........................................................................................114
3.6.13. Waterng flter cleanng.................................................................................................................................................................................... 114
3.6.14. Machne lubrcaton........................................................................................................................................................................................... 116

7ARX 90
OPERATING MANUAL
After 500 hours of operaton (6 months)..........................................................................................118
3.6.15. Inspect the engne belt .................................................................................................................................................................................... 118
3.6.16. Engne ol exchange........................................................................................................................................................................................... 118
3.6.17. Inspect engne nducton manfold.............................................................................................................................................................. 121
3.6.18. Ar flter sensor check ........................................................................................................................................................................................ 122
3.6.19. Engne coolng lqud level check ................................................................................................................................................................. 123
3.6.20. Check of wrng.................................................................................................................................................................................................... 123
3.6.21. Cleanng the water separator ....................................................................................................................................................................... 123
3.6.22. Checkng the coolant level (Ar-condtonng)......................................................................................................................................... 124
3.6.23. Cleanng the ar cleaner (Ar-condtonng)............................................................................................................................................... 124
3.6.24. Engne fuel flter exchange.............................................................................................................................................................................. 125
3.6.25. How to replace ar flter elements................................................................................................................................................................. 127
After 1,000 hours of operaton (after 1 year) ...................................................................................129
3.6.26. Inspect engne coolng crcut........................................................................................................................................................................ 129
3.6.27. Inspect the battery............................................................................................................................................................................................. 130
3.6.28. Inspecton of the engne belts ....................................................................................................................................................................... 132
3.6.29. Exchangng ol n gearboxes........................................................................................................................................................................... 133
3.6.30. Vbratons system ol exchange..................................................................................................................................................................... 134
3.6.31. Inspect the slencng system .......................................................................................................................................................................... 135
3.6.32. Water tank cleanng........................................................................................................................................................................................... 137
3.6.33. Air cooler cleaning.............................................................................................................................................................................................. 138
3.6.34. Engne nspecton............................................................................................................................................................................................... 139
3.6.35. Engne and machne dagnostcs.................................................................................................................................................................. 139
3.6.36. Checkng engne belt (Ar-condtonng) ................................................................................................................................................... 140
3.6.37. Checkng the ar condtonng compressor mountng (Ar-condtonng)..................................................................................... 140
After 2,000 hours of operaton (after 2 years)..................................................................................141
3.6.38. Engne coolant exchange ................................................................................................................................................................................ 141
3.6.39. How to replace hydraulc ol and flters ..................................................................................................................................................... 143
Mantenance as requred ...................................................................................................................146
3.6.40. Deaeratng (ventng) the fuel system.......................................................................................................................................................... 146
3.6.41. Cleanng of coolers............................................................................................................................................................................................. 147
3.6.42. How to clean cab ventlaton flter................................................................................................................................................................ 147
3.6.43. Dran water from sprnklng crcut before wnter season.................................................................................................................... 148
3.6.44. Adjustment of scrapers..................................................................................................................................................................................... 150
3.6.45. Machne cleanng ............................................................................................................................................................................................... 151
3.6.46. Check the tghtenng of bolted connectons............................................................................................................................................ 151
3.7. Defects.................................................................................................................................................155
3.8. Attachments........................................................................................................................................156
Wrng dagram..................................................................................................................................................................................................................... 156
Hydraulc system dagram ARX 90 ................................................................................................................................................................................ 162
Hydraulc system dagram ARX 90 HF.......................................................................................................................................................................... 164
Spare parts table for regular mantenance ................................................................................................................................................................ 166
Content of the set of flters after 500 engne hours (4-21383)............................................................................................................................ 167

8ARX 90

9ARX 90
SPECIFICATION MANUAL
1. SPECIFICATION MANUAL
ARX 90
(Deutz Tier 3)

10 ARX 90
9
10
3
1
2
5
11
3487
4
6
8
7
Machine description
Tandem roller with an articulated frame with two smooth steel
driven vibrating drums. Steering using the articulated frame
enables the setting of extended track (crabbing).
Machine application
ARX 90 rollers are intended for medium and large-sized com-
paction works in transport construction (roads and motorways,
airelds) and building construction (industrial zones, etc.).
Rollers are suitable for compacting the asphalt mixtures up to
a layer thickness (after compaction) of 150mm (5,9 in), hydrau-
lically consolidated mixtures up to a layer thickness of 220 mm
(8,7 in), mixed soils up to a layer thickness of 320 mm (12,6 in),
and sand and gravel materials up to a layer thickness of 420 mm
(16,5 in).
The rollers are not suitable for the compaction of rockll and
loam and clay materials.
The machines of this line are designed for the operation under
conditions according to ČSN IEC 721-2-1 (038900): WT, WDr,
MWDr (i.e. a moderate climate zone, warm dry or hot dry zone
with a limited ambient temperature range from -7 °C (19.4 °F) to
+45 °C (113 °F).
The standard type of the machine is not intended for road traf-
c. For more information, please contact your dealer.
The machine that complies with the requirements as to health
protection and safety is identied with a name plate with CE
marking.
1 - Name - always mentioned only in the English version
2 - Type
3 - Serial number
4 - Operating weight
5 - Maximum weight
6 - Rated power
7 - Version
8 - Transport weight
9 - Front axle load
10- Rear axle load
11- Year of manufacture
Please ll in the following data:
(see Pin label, Label of the Deutz engine)
Type of machine
................................................................................................................
ICV/PIN (Serial number of the machine)
................................................................................................................
Production year
................................................................................................................
Type of engine
................................................................................................................
Serial number of the engine
................................................................................................................
The data mentioned in the table refer always when you contact
the dealer or manufacturer.
1.1. Basic specification

11ARX 90
409050A
409050
409165
409166
SPECIFICATION MANUAL
Placing of the production label
Production label
Machine’s production number
Label of the ROPS cabin
Deutz engine serial number.

12 ARX 90
L
A
T
T
D
G
H
409005
D
1.2. Machine dimension scheme
A D H G1 G
mm 3500 1220 3000 780 300
in 137,8 48 118,1 30,7 11,8
L T W W1 C
mm 4720 19 1680 1800 170
in 185,8 0,7 66,1 70,9 6,7

13ARX 90
C
W
W1
G1
409006
SPECIFICATION MANUAL

14 ARX 90
Weight ARX 90 T3 ARX 90 HF T3
Operating weight of CECE with cab, ROPS kg (lb) 9540 (21030) 9540 (21030)
Operating load of CECE with cab, ROPS on front axis kg (lb) 4860 (10710) 4860 (10710)
Operating load of CECE with cab, ROPS on rear axis kg (lb) 4680 (10320) 4680 (10320)
Weight of half uid capacities kg (lb) 500 (1100) 500 (1100)
Operating weight of ISO 6016 with cab, ROPS kg (lb) 10040 (22130) 10040 (22130)
Max. weight – cab + ROPS (6016) + accessories + weighing kg (lb) 10970 (24180) 10970 (24180)
Maximum permitted weight according to ROPS kg (lb) 13000 (28660) 13000 (28660)
Static linear load of front drum kg/cm (lb/in) 28,9 (161,8) 28,9 (161,8)
Static linear load of rear drum kg/cm (lb/in) 27,8 (155,7) 27,8 (155,7)
Cab weight kg (lb) 440 (970) 440 (970)
Weight of Ammann edge cutter kg (lb) 150 (330) 150 (330)
Weight of two-sided edge cutter kg (lb) 300 (660) 300 (660)
Weight of Ammann spreader kg (lb) 630 (1390) 630 (1390)
Driving characteristics
Maximum transport speed km/h (MPH) 11 (6,8) 11 (6,8)
Climbing ability without vibration % 30 30
Climbing ability with vibration % 25 25
Lateral stability during driving with vibration % 15 15
Turning radius inner (edge) mm (in) 5470 (215,4) 5470 (215,4)
Turning radius outer (contour) mm (in) 7450 (293,3) 7450 (293,3)
Type of drive - Hydrostatic hydrostatický
Number of driving axles - 2 2
Oscillation angle ° ± 6 ± 6
Angle of steering ° ± 31 ± 31
Steering
Type of steering - Joint kloub
Steering control - Hydraulic hydraulické
Linear hydraulic motors - 1+1 (crab) 1+1 (crab)
Engine
Manufacturer - Deutz Deutz
Type - TCD3,6 L4 TCD3,6 L4
Power according to ISO 14396 kW (HP) 74,4 (100) 74,4 (100)
Number of cylinders - 4 4
Cylinder capacity cm3(cu in) 3621 (221) 3621 (221)
Nominal speed min-1 (RPM) 2200 2200
Maximum torque Nm (ft lb)/rpm 410/1600 410/1600
Engines complies with emission regulations - EU Stage IIIA, U.S. EPA
Tier 3
EU Stage IIIA, U.S. EPA
Tier 3
Cooling system of engine - Liquid kapalinová
1.3. Technical data