AMP Research PowerStep 77132-01A User manual

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INSTALLATION GUIDE
3-5 Hours
Professional installation recommended
Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents:
6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,398,985; 7,584,975 ©2012 AMP Research. All rights reserved.
Printed in USA.
TOOLS REQUIRED
qSafety goggles
qMeasuring tape
q10 mm socket
q13 mm socket
q1/2” socket
qRatchet wrench and extension
qWire crimpers
qWire stripper / cutter
q 3/16” hex key wrench (allen wrench)
q4mm hex key wrench ( allen wrench )
qElectrical tape
qWeather proof caulking (silicone sealer)
qSilicone spray
q5/32” Allen Key
INSTALLATION TIME
12 3 4
SKILL LEVEL
4= Experienced
AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 5:00 PM PST
APPLICATION AMP Part #
Jeep Wrangler JL 4Dr 2018 - 2019 77132-01A
5-Year Limited Warranty
WARRANTY

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AMP RESEARCH POWERSTEPTM – Jeep Wrangler JL
A A
B B
2
2
1
1
WEIGHT:
jeep jk PSXL die cast linkage assembly
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN
THIS DRAWING IS THE SOLE
PROPERTY OF <COMPANY NAME >.
ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN
PERMISSION OF <COMPANY NAME>
IS PROHIBITED.
COMMENTS:
SHEET 1 OF 1
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
DATE
NAME
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
NEXT ASSY
USED ON
APPLICATION
DO NOT SCALE DRAWING
FINISH
MATERIAL
REV.
A
DWG. NO.
SIZE
SCALE:1:8
CAUTION: HANDLE WITH CARE.
To ensure our customers receive all components with full integrity, we pack the motors separate from their linkage
assemblies. This requires that the installer position and fasten the motor before continuing with the install. Please
follow the instructions below and handle the assembly carefully.
CAUTION: Dropping the assembly or any excessive impact MAY cause damage to the motor.
Instructions:
1. Position the gear cover in place as shown if not already in place.
2. Seat motor into position on the three mounting bosses. This may require an adjustment of the gear by moving
the swing arms.
3. After seating into place, fasten the motor with the three motor mount screws with 4mm Hex Head. Tighten
screws to 36 in-lbs (4N-m). Do not over torque.
EXPLODED VIEW
• Motor
• Hex Head Bolt

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AMP RESEARCH POWERSTEPTM – Jeep Wrangler JL
(A) End cap left (x1)
1x2
Running board assembly
D
B
(B) End cap right (x1)
(C) T-nut insert (x2)
(D) Socket cap screw (x2)
(E) End cap wedge right (x1)
(F) End cap wedge left (x1)
A
CE
F
Cut Dimension
4
Motor Linkage assembly
Passenger
5
Idler Linkage assembly
x2
2
Rail Assembly
x2
3
Motor Linkage assembly
Driver

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AMP RESEARCH POWERSTEPTM – Jeep Wrangler JL
Socket Cap Screw
13 x8
Cable tie (11”)
21 x2
Cable tie (7”)
20
x20 23
LED Lamp
x4
12 x4
5/16 Flange Bolt
10
M8 Button
Head Bolt
x10
22
Butt Connector
x11
11 x4
M6 Flange Bolt
Upper Mount
Spacer
19 x4
5/16-18
Carriage Bolt
14 x10
18 x14
Washer
15 x12
M8 Hex Bolt w
Conical washer
5/16-18
Flange Nut
16 x14 17 x10
Nut with Conical
Washer
6
Wire harness
7
Controller STA
9
Door Trigger Module
8
Posi Tap
x4

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AMP RESEARCH POWERSTEPTM – Jeep Wrangler JL
26
LED Light Bracket
x4
Shim Spacer
27 x2
Linkage mounting
Bracket (Driver Side)
33 x2
28
Rail Support Bracket
x2
Linkage mounting Bracket
(Passenger Side)
34 x2
31
Motor Cover
x2
29
CRH Motor
x2 30
Cinch Fastener
x6 32
M8 Head Hex Bolt
x4
24
Button Head
Bolt
x4 25
Nut Plates
x4