ANALOX Ax60K User manual

Analox Limited
15 Ellerbeck Court, Stokesley Business Park,
North Yorkshire, TS9 5PT, UK
T: [phone] F: [phone]
W: www.analox.net E: inf[email protected]et
Ax60K Carbon
Dioxide Detector
Quick Start Guide - Kiosk
Option

Ax60K Carbon Dioxide Detector
Quick Start Guide - Kiosk Option
Document ref: P0159-804-01 October 2015 Page 2 of 8
Safety information
Warnings are used in this Quick Start Guide to indicate potentially hazardous situations
which could result in serious injury or death. Cautions are used to indicate potentially
hazardous situations that could result in equipment damage or loss of data. Notes are
used to provide information that is important but not hazard related.
WARNING: READ THE SAFETY INFORMATION IN THIS QUICK START GUIDE
BEFORE INSTALLING OR USING THE Ax60K.
WARNING: DO NOT TEST THE CO2ALARM WHEN IT IS CLOSE TO THE EARS. IT
HAS A HIGH VOLUME SOUNDER WITH A SOUND LEVEL OF 88
DECIBELS AT A DISTANCE OF 3 METRES.
WARNING: DO NOT TEST THE CO2ALARM WHEN IT IS CLOSE TO THE EYES. IT
HAS A HIGH VISIBILITY STROBE LIGHT WITH A LUMINOUS
INTENSITY OF 100 CANDELA.
WARNING: ENSURE YOU PERFORM A RISK ASSESSMENT BEFORE INSTALLING
THECO
2SENSOR AND ALARM. IDENTIFY POTENTIAL SOURCES OF
CO
2LEAKS AND AREAS OF HUMAN OCCUPATION. DO NOT USE A
SINGLE Ax60K TO COVER MORE THAN 80M3. USE AN ADDITIONAL
UNIT IF THE AREA HAS A COMPLEX SHAPE, PHYSICAL OBSTACLES,
POOR VENTILATION OR ANY ZONES WHERE CO2MAY COLLECT.
WARNING: INSTALL THE CO2SENSOR AT A HEIGHT OF 12–18" (305–457MM)
ABOVE FLOOR LEVEL. THIS IS BECAUSE CO2IS HEAVIER THAN
AIR AND MAY COLLECT AT A LOW LEVEL.
WARNING: DO NOT OPEN THE Ax60K CO2SENSOR OR CO2ALARM IF THEY
ARE CONNECTED TO THE POWER SUPPLY. DISCONNECT AND
ISOLATE THEM FROM LIVE HAZARDOUS VOLTAGE.
Contents
1Introduction .......................................................... 3
2Description ............................................................ 4
3Installation............................................................ 6
4Operation............................................................... 7
5Alarms ................................................................... 7
6Maintenance .......................................................... 8

Ax60K Carbon Dioxide Detector
Quick Start Guide - Kiosk Option
Document ref: P0159-804-01 October 2015 Page 3 of 8
1Introduction
This Quick Start Guide explains how to install and use the Ax60K. For more information
on operation and maintenance, refer to the Ax60 User Manual P0159-800. For more
information on servicing and calibration, refer to the Ax60 Service Manual P0159-803.
These documents are available to download from http://www.analox.net/
1.1 Purpose of the Ax60K
The Ax60K is a life-safety device that measures the amount of carbon dioxide (CO2) in
the air. It is designed for street kiosks and small restaurants which use pressurised CO2
to dispense carbonated drinks. The Ax60K has a built-in gas detector that continuously
monitors the atmosphere and triggers an alarm if it detects a high level of CO2. Alarms
are displayed by an indicator lamp, a buzzer, a strobe light and a high-volume sounder.
CO2Alarm
The CO2Alarm has a high-visibility flashing
strobe light and a high volume sounder. These
give visible and audible warnings of increased
levels of carbon dioxide detected by the CO2
Sensor. The warnings vary, depending on the
amount of CO2detected. The power supply to
the CO2Alarm is provided by the CO2Sensor.
CO2Sensor
The CO2Sensor constantly monitors the air and
detects increases in the level of carbon dioxide.
If the CO2Sensor detects a level of CO2above
set limits it sends a signal to the CO2Alarm. The
CO2Sensor supplies power to the CO2Alarm.
Power supply unit
The power supply unit (PSU) supplies 24V DC
power to the CO2Sensor.
Cables and coupler
The CO2Sensor and CO2Alarm are pre-wired
with 2-metre connecting cables. A cable couple
r
is supplied to allow the cables to be connected.
1.2 The dangers of CO2
Fresh air contains a safe level of CO2, 0.04% or 400ppm (parts per million). An increase
to 1.5% (15,000ppm) causes drowsiness, headache and increased breathing. A level of
3% (30,000ppm) causes dizziness. 10% (100,000ppm) will cause unconsciousness and
eventually death. CO2is odourless and colourless and is not detected by human senses.
There is a danger to health wherever pressurised or concentrated CO2is stored or used.
1.3 Ax60K alarm settings
The Ax60K has three alarm settings which are factory set:
Time-weighted average (TWA) alarm. This is triggered by a CO2level of 5000 ppm
(0.5%) detected over the previous 8 hours. A TWA alarm is announced on the CO2
Sensor only (flashing red indicator LED and internal buzzer).
Low alarm. This is triggered by 15,000ppm (1.5%) CO2. A low alarm is announced
by both the CO2Sensor (flashing red indicator LED and internal buzzer) and the CO2
Alarm (high-visibility strobe).
High alarm. This is triggered by 30,000ppm (3%) CO2. A high alarm is announced
by the CO2Sensor (flashing red indicator LED and internal buzzer) and the CO2
Alarm (strobe light and sounder).

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Quick Start Guide - Kiosk Option
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1.4 Package contents
The standard Ax60K package contents are listed below. Additional CO2Alarms may be
purchased to enable the system to be extended (up to a maximum of four CO2Alarms).
Ax60K Carbon
Dioxide
Detector
package
contents
(supplied)
1 x CO2Sensor, including:
1 x 2m factory fitted Quick Connect (QC) cable with blue RJ45
connector
1 x 1m factory fitted power cable to power supply unit (PSU)
1 x CO2Alarm (additional CO2Alarms can be ordered) including:
1 x 2m factory fitted QC cable with blue RJ45 connector
1 x mains power supply unit (PSU) (plug-in type complete with
interchangeable heads to suit the destination country)
1 x PSU securing strip
1 x RJ45 coupler for connecting the cables
1 x hazard labels, information labels, template and Quick Start Guide
Consumables
(supplied) Wall plugs and screws (fixing kits) for mounting the CO2Sensor, CO2Alarm
and PSU securing strip to the wall
Tools required
(NOT
SUPPLIED)
PZ1 Pozi screwdriver to suit wall screws
Drill and drill bits for wall plugs
Spirit level, tape measure, ruler
2Description
2.1 Overview
There are three main components in the Ax60K—the CO2Sensor, CO2Alarm and PSU.
These are pre-wired to enable an easy installation. The components are shown below.
CO2Sensor, pre-wired cables and PSU CO2Alarm, pre-wired cable and coupler

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Quick Start Guide - Kiosk Option
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2.2 Features
CO2Sensor CO2Alarm
Power indicator (green LED)
If the Power indicator flashes once per second:
CO2Sensor is receiving power and
operating correctly.
If the Power indicator is off:
CO2Sensor is not receiving power, or
the CO2Sensor has a fault.
If the Power indicator is continuously on:
CO2Sensor has a fault.
Power indicator (green LED)
If the Power indicator is on (not flashing):
CO2Alarm is receiving power.
NOTE: The CO2Alarm receives its
power from the CO2Sensor.
If the Power indicator is off:
CO2Alarm is not receiving power, or
CO2Alarm has a fault.
NOTE: If the CO2Sensor has a fault
the CO2Alarm Fault LED will flash.
Fault indicator (yellow LED)
If the Fault indicator is off:
CO2Sensor is functioning correctly.
If the Fault indicator flashes once per second:
CO2Sensor has a fault.
NOTE: The Fault indicator LED does
not mean there is a fault on the
CO2Alarm, it means there is a fault
on the CO2Sensor.
Strobe light
The strobe light is a very bright, visible alarm.
NOTE: The strobe window can be
supplied in white, blue or red.
The strobe light has two flash patterns:
1 second on, 1 second off = 1.5% CO2.
½ second on, ½ second off = 3% CO2.
Sounder
The sounder is a high-volume, audible alarm.
If the sounder is ½ second on, ½ second off:
The CO2Sensor has triggered a high
alarm (3% CO2).
Alarm indicator (red LED)
The Alarm indicator has three flash patterns, one
for each type of alarm:
¼ second on, 1¾ seconds off = TWA
alarm (0.5% CO2average over 8 hours).
1 second on, 1 second off = 1.5% CO2.
⅛second on, ⅛second off = 3% CO2.
If the Alarm indicator is continuously on:
the alarm is acknowledged; the alarm
will clear when the CO2level reduces.
Accept/Test button
To use the Accept/Test button, press it firmly and
hold it down for a couple of seconds. When you
release the button, the buzzer will sound once.
Internal buzzer
The internal buzzer sounds briefly when you
press Accept/Test, continuously for 5 seconds
when the Ax60K powers up, once per second to
show a fault, and in parallel with the alarms.
Sensor opening
The sensor opening allows air to flow across the
carbon dioxide detector. The sensor opening
must be kept clean and free from obstructions.

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Quick Start Guide - Kiosk Option
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3Installation
3.1 CO2Sensor
Retain the clear protective film on the fascia
until the installation is complete. Using the
supplied paper template mark out the wall-
fixing position for the CO2Sensor ensuring
it is level. Drill holes in wall, install plugs/
dowels then fix the CO2Sensor in position.
WARNING: CARBON DIOXIDE GAS (CO2)
IS HEAVIER THAN AIR AND SHOULD BE
MONITORED FROM A LOW HEIGHT. YOU
SHOULD THEREFORE INSTALL THE CO2
SENSOR AT A HEIGHT OF 12–18" (305–
457MM) ABOVE THE FLOOR LEVEL.
3.2 CO2Alarm
WARNING: SOME KIOSKS AND FOOD
COURT RESTAURANTS MAY BE EXPOSED
TO HIGH-VOLUME BACKGROUND NOISE.
INSTALL THE CO2ALARM SO THAT IT IS
AUDIBLE & VISIBLE FROM ALL ACCESS
AND EGRESS POINTS AND BUSY AREAS.
Retain the clear protective film on the fascia
until the installation is complete. Using the
supplied paper template mark out the wall-
fixing position for the CO2Alarm ensuring it
is level. Drill holes in wall, install plugs/
dowels then fix the CO2Alarm in position.
3.3 Cables
Route the pre-wired cables from the CO2
Sensor and CO2Alarm securely along the
wall. Fit the cable coupler then connect the
cables together. Then route the pre-wired
cable from the PSU securely along the wall.
3.4 Power supply
Fit the appropriate interchangeable plug
head for your power socket. Ensure the
power supply is off. Insert the plug into the
power socket.
Mark out the wall-fixing position for the PSU
securing strip. Drill holes in the wall and
install wall plugs/dowels. Fix the securing
strip firmly over the PSU.
3.5 Hazard warning/information labels
Install the hazard warning/information labels and ensure they are visible to employees.

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4Operation
4.1 Power on
To power on the Ax60K, follow this procedure.
[1] Ensure the components are installed as described in section 3 Installation.
[2] Switch on the mains power supply at the wall socket.
The Ax60K powers on and runs a 5-second self-test, during which:
– the CO2Alarm indicators illuminate
– the CO2Sensor indicators illuminate
– the CO2Sensor internal buzzer sounds
Following a successful power-on, the CO2Sensor begins continuously monitoring the air
for CO2. During normal operation the status of the system is indicated as shown below:
Normal
operation
with CO2at a
safe level
CO2Sensor indication: Power indicator flashes once per second.
Alarm indicator is off. Buzzer is off.
CO2Alarm indication: Power indicator is on. Fault indicator is
off. Strobe light is off. Sounder is off.
5Alarms
WARNING: IF THE Ax60K DISPLAYS AN ALARM, YOU MUST FOLLOW THE SAFETY
PROCEDURES SPECIFIED BY THE HAZARD WARNING AND INFORMATION LABELS.
Alarms are indicated as follows:
TWA alarm
(0.5%
average over
the previous
8 hours)
CO2Sensor indication: Power indicator flashes once per second.
Alarm indicator flashes ¼ second on, 1¾
seconds off. Buzzer sounds in parallel.
CO2Alarm indication: Power indicator is on. Fault indicator is
off. Strobe light is off. Sounder is off.
Low alarm
(1.5%) CO2Sensor indication: Power indicator flashes once per second. Alarm indicator flashes 1 second on, 1
second off. Buzzer sounds in parallel.
CO2Alarm indication: Power indicator is on. Fault indicator is
off. Strobe light flashes 1 second on, 1
second off. Sounder is off.
High alarm
(3%) CO2Sensor indication: Power indicator flashes once per second. Alarm indicator flashes ⅛second on, ⅛
second off. Buzzer sounds in parallel.
CO2Alarm indication: Power indicator is on. Fault indicator is
off. Strobe light and sounder are ½
second on, ½ second off.
5.1 Acknowledging/clearing
CAUTION: THE SENSOR RETAINS ITS CURRENT ALARM STATE, EVEN AFTER A
POWER OUTAGE. IF AN ALARM IS NOT ACKNOWLEDGED AND THE Ax60K IS
POWERED OFF, IT GOES STRAIGHT BACK INTO ALARM WHEN POWERED ON.
To acknowledge/clear an alarm, follow this procedure:
[1] Press and hold Accept/Test until the buzzer sounds. The alarm is now muted.
NOTE: THE ALARM IS NOW ACKNOWLEDGED. IT WILL AUTOMATICALLY
CLEAR WHEN THE CO2LEVEL REDUCES BELOW THE ALARM THRESHOLD.

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6Maintenance
6.1 Alarm test
An alarm test can be performed to ensure the Ax60K is operating. Use this procedure:
[1] Press and hold down the Accept/Test button for 5–10 seconds.
The Ax60K runs a 5-second alarm test, during which:
– the CO2Alarm indicators illuminate
– the CO2Alarm strobe light illuminates
– the CO2Alarm sounder operates
– the CO2Sensor indicators illuminate
– the CO2Sensor internal buzzer operates
[2] Either press and hold down Accept/Test to stop the alarm test or wait 5 seconds
for the alarm test to stop automatically.
6.2 Faults
Faults are announced by the Fault indicator on the CO2Alarm. During normal operation
the Fault indicator is off. If the Fault indicator flashes once per second, this means that
the CO2Sensor has a fault. Power off the CO2Sensor unit and call a service engineer.
6.3 Calibration
The Ax60K CO2sensor is factory calibrated and does not require periodic calibration
adjustment. However, it is possible for an authorised service engineer to adjust the
sensor calibration should this be required. For more information refer to the Ax60
Service Manual P0159-803.
6.4 Cleaning
Analox recommends periodic cleaning of Ax60K enclosures with a slightly damp cloth.
CAUTION: THE CO2SENSOR UNIT MUST BE PROTECTED FROM INGRESS OF WATER.
6.5 Protection kit
CO2Sensors should be mounted at low level and are therefore vulnerable to accidental
damage. To protect the CO2Sensor, Analox recommends fitting a Sensor Protection Kit,
part number P0159-4305K, shown below (not to scale). The splashguard is fitted on the
outside of the sensor opening. The sensor protector is wall mounted using the fixing kit.
Sensor protector Fixing kit Splashguard
Optional Ax60K Sensor Protection Kit. Available from Analox: part number P0159-
4305K