Anderson LD Series User manual

Anderson Instrument Co. Inc.
156 Auriesville Road
Fultonville, NY 12072
1-800-833-0081
Fax [phone]
www.anderson-negele.com
Instruction
Manual
Instrument Model Number ________________________________
Instrument Serial Number _________________________________
Form Number AIC2023
© November 2000
Revised: March 2009
Supersedes: July 2005
LD/LA Level TLD/LA Level T
LD/LA Level Transmitterransmitter
ransmitterransmitter
ransmitter

PAGE 2
Table of Contents
Section 1 - General Page
1.1 INTRODUCTION 3
1.2 SPECIFICATIONS 3
1.3 DESCRIPTION 4
Section 2 - Installation
2.1 MOUNTING 5
2.2 ELECTRICAL WIRING 5
2.3 TRANSMITTER ELECTRONIC "ZERO" CALIBRATION 7
2.4 CALIBRATION VERIFICATION - UTILIZING ON-BOARD SETUP 8
2.5 CALIBRATION VERIFICATION - UTILIZING EXTERNAL PRESSURE SOURCE 9
2.6 CALIBRATION - UTILIZING ON-BOARD SETUP 11
2.7 CALIBRATION - UTILIZING EXTERNAL PRESSURE SOURCE 13
2.8 CONTROLLER TUNING 15
Section 3 - Maintenance and Troubleshooting
3.1 GENERAL 16
3.2 CALIBRATION CHECKS 16
3.3 VENT SYSTEM 16
3.4 TROUBLESHOOTING 17
Appendix A - Warranty and Return 18
FIGURES
Figure 1-1 Dimensional Drawing 4
Figure 2-1 Typical Application View 5
Figure 2-2 Required Supply Voltages 6
Figure 2-3 Transmitter Loop Diagram 6
Figure 2-4 Zero Calibration Procedure 7
Figure 2-5 Current Cal Verification Hookup 8
Figure 2-6 Pressure Pump 9
Figure 2-7 Pressure Cal Verification Hookup 10
Figure 2-8 Field Cal Hookup 12
Figure 2-9 Pressure Pump Hookup 13
Figure 2-10 Pressure Cal Hookup 14

PAGE 3
Section 1 General
1.1 INTRODUCTION1.1 INTRODUCTION
1.1 INTRODUCTION1.1 INTRODUCTION
1.1 INTRODUCTION
The Anderson “LD/LA” standard and pharmaceutical series level transmitters are unique
devices designed for level control applications where pressure based technology provides
the best overall solution, but where bottom access for the sensor is not available or prefer-
able. These sensors are designed to be mounted on the top of the vessel with the extension
tube positioning the sensing diaphragm near the bottom of the tank. Common applications
include rotary filler bowls, surge tanks and small processing storage vessels where bottom
access is impractical. With no moving parts, no air required, and wide compensated
temperature range the LD/LA provides accuracy and repeatability in applications where
other sensing technologies have been proven unreliable.
1.2 SPECIFICATIONS1.2 SPECIFICATIONS
1.2 SPECIFICATIONS1.2 SPECIFICATIONS
1.2 SPECIFICATIONS
Performance
Upper Range Limit (URL) 72" water column (w.c.)
Minimum Span: 30" w.c.
Over-Range Capacity: 2.5 times the URL (180" w.c.)
Accuracy: ± 0.75% of URL (± 0.5" w.c.)
Repeatability: within ±0.3% of URL (± 0.2" w.c.)
Stability: Within published specification for one
(1) year minimum
Compensated Temp. Range: 30°F to 220°F (-1°C to 104°C)
(process)
Compensated Temp. Range: 30°F to 120°F (-1°C to 49°C)
(ambient)
Effect of Process/Ambient
Temperature Change: ± 0.40% of URL per 10°F
Humidity: 0-100% RH, Condensing
Response Time: 526 mSec
Power Signal
Output: 4-20mA dc
Loop Power required: 12-40 Vdc
Effect of Voltage Change: ± 0.05% of URL per 30 volts
Load Impedance: 1550 Ohms at 40 VDC
Cable Recommended: 18-24 AWG, .169" to .209" diameter,
stranded, 2 conductor with ground,
shielded and PVC coated for use with
seal-tight wire grommet
Materials/Construction
Housing /Wiring Head: 304 stainless steel
Wetted Parts: 316L stainless steel
Surface Finish (LD): Ra=25 microinches or better (wettedparts)
Surface Finish (LA - Pharm.) Ra=15 microinches or better (wetted parts)
Housing Rating: NEMA 4X, IP-65
Agency Approvals
Electronic "Noise" Designed to meet IEC 801-2, -3 and -4,
Immunity: Level 3, CE Compliant
Sanitary Standards: Complies with all applicable provisions
of 3-A Sanitary Standards (74-00).
Hazardous Locations: For LA only: UL, Intrinsically safe for use in CLass 1, Div. 1 Groups A-D.
Warranty: All units are covered by a two (2) year warranty against defects in material
and workmanship when installed and maintained according to the instruction
manual provided.

PAGE 4
1.3 DESCRIPTION1.3 DESCRIPTION
1.3 DESCRIPTION1.3 DESCRIPTION
1.3 DESCRIPTION
The “LD/LA” transmitter has been designed for measuring liquid level in control applications
where a top-mount sensor is preferable or required for optimum performance. Typical
applications include rotating filler bowls, surge tanks, or other atmospheric vessels where
the “dipstick” design makes mounting and wiring simpler than a bottom mount sensor or
other technology.
The LD/LA outputs a standard 4-20mA dc signal for direct connection with a simple
controller or indicator, or to a PLC. Units are calibrated at 0-30 “ w.c. for all lengths between
15” and 30”. For longer lengths, units are calibrated to match the probe length up to the
maximum of 72”. Correction for product specific gravity different than water can be made at
the factory, or in the field using the unique “push button” field calibration feature.
Temperature compensation provides a usable range of up to 220 deg F and is designed to
quickly correct for temperature shocks common in the intended applications. The LD/LA can
be left in place for CIP and sterilization to protect against handling damage.
The standard fitting on the LD/LA is a 2” tri-clamp and all wettable surfaces are constructed
of 316 “L” stainless steel.
FIGURE 1-1 "LD/LA" DIMENSIONALFIGURE 1-1 "LD/LA" DIMENSIONAL
FIGURE 1-1 "LD/LA" DIMENSIONALFIGURE 1-1 "LD/LA" DIMENSIONAL
FIGURE 1-1 "LD/LA" DIMENSIONAL
DRAWINGDRAWING
DRAWINGDRAWING
DRAWING
See Matrix for
Available Lengths
1-1/4 Dia.
2” Tri-Clamp
2.44
3-17/64
2-3/4” Dia.
3-19/64” Dia.
1/2” NPT Liquid Tight Connector

PAGE 5
2.2 ELECTRICAL WIRING2.2 ELECTRICAL WIRING
2.2 ELECTRICAL WIRING2.2 ELECTRICAL WIRING
2.2 ELECTRICAL WIRING
2.2.1 Signal Cable
Anderson recommends the use of 18-24 AWG, 4 conductor cable. In addition, it should be
foil shielded with a continuous drain wire (If Factory supplied, Belden #9534 or equivalent).
Although only two conductors and the drain wire are utilized, cable as specified above will
retain its roundness when inserted into the seal-tight grommet. This will prevent moisture
from entering the conduit housing of the transmitter. The drain (ground) wire should be
attached to ground at only the receiver end. Be sure that this wire is cut back far enough so
as not to make connection with any stainless steel inside the conduit head of the sensor.
Installation as described will prevent induced ground loop currents from flowing through the
drain wire causing errors in the mA signal.
WARNING: To prevent signal interference, do not run signal cable closer than 12" to
AC wiring, or if you must, cross it at a 90° angle.
NOTE: If using customer supplied cable, be sure it is .109" - .209” O.D.. The use of
larger diameter cable will make entry of the cable into the conduit housing
difficult, while the use of smaller diameter cable may allow moisture to enter the
transmitter.
2.2.2 Transmitter Power and Wiring
The model LD Level Transmitter requires 12-40 VDC for proper operation. If below 24 VDC,
a regulated supply is recommended. The total loop resistive load (signal wire, signal
receiver, optional display, but not including transmitter) must not exceed the value given in
Figure 2-3 corresponding to the voltage of the DC power supply used. Allow 23.3 ohms per
1000 feet for each conductor of 24 AWG sized wire (the smaller the AWG gauge, the larger
the wire cross section).
Section 2 - Installation
2.1 MOUNTING2.1 MOUNTING
2.1 MOUNTING2.1 MOUNTING
2.1 MOUNTING
The transmitter is designed to be mounted on the process vessel. Connection is secured via
2" Tri Clamp - gasket to be customer supplied. A typical application is as follows:
FIGURE 2-1 TYPICAL APPLICATION VIEWFIGURE 2-1 TYPICAL APPLICATION VIEW
FIGURE 2-1 TYPICAL APPLICATION VIEWFIGURE 2-1 TYPICAL APPLICATION VIEW
FIGURE 2-1 TYPICAL APPLICATION VIEW
4-20mA OUTPUT
TO CONTROLVALVE
(o r I/P)
ELECTRICAL WIRING
CONTROL PANEL
PID LOOP CONTROLLER
FILLER BOWL
ELECTRONIC SENSOR
INSIDE VIEW

PAGE 6
FIGURE 2-2 REQUIRED SUPPLY VOLTAGESFIGURE 2-2 REQUIRED SUPPLY VOLTAGES
FIGURE 2-2 REQUIRED SUPPLY VOLTAGESFIGURE 2-2 REQUIRED SUPPLY VOLTAGES
FIGURE 2-2 REQUIRED SUPPLY VOLTAGES
It is recommended that the leads be stripped and tinned to provide for optimum signal
connections. Wire to the integral terminal block in the transmitter conduit heads as illustrated
in Figure 2-3.
FIGURE 2-3 TRANSMITTER LOOP DIAGRAMFIGURE 2-3 TRANSMITTER LOOP DIAGRAM
FIGURE 2-3 TRANSMITTER LOOP DIAGRAMFIGURE 2-3 TRANSMITTER LOOP DIAGRAM
FIGURE 2-3 TRANSMITTER LOOP DIAGRAM
RED MET ER LEAD
(TES T+)
BLACK M ETER LEAD
(T EST-)
M ETE R MODE
SET T O DC MILLIAMP
HOOK METER TO
TESTPOINTS
FOR CALIBRATION
LOOP + (RED)
LOOP - (BLACK)
SIGNA L
REC EI V E R
WIRE
RESISTANCE
IF FACTORY SUPPLIED CABLE
BELDEN #: 9 534
(GREEN & WHITE NOT USED)
-
12-40 VDC
POWER
SUPPLY
-+
+
TE ST-
TE ST+
LOOP+
LOOP-
SHIELD GROUND
(ONE POINT ONLY)
MAXIMUM LOOP
RESISTANCE (OHMS)
(WIRE PLUS RECEIVER)
POWER SUPPLY VOLTAGE (VDC)
0
300
600
900
1200
1400
91218243036
40
OPERATING
RANGE

PAGE 7
2.3 TRANSMITTER ELECTRONIC "ZERO" CALIBRATION2.3 TRANSMITTER ELECTRONIC "ZERO" CALIBRATION
2.3 TRANSMITTER ELECTRONIC "ZERO" CALIBRATION2.3 TRANSMITTER ELECTRONIC "ZERO" CALIBRATION
2.3 TRANSMITTER ELECTRONIC "ZERO" CALIBRATION
Upon installation of a new Factory Calibrated unit, and as part of routine maintenance, a
Zero calibration adjustment must be performed. The transmitter ZERO, (signal output with
no pressure applied to the diaphragm), is 4.00 mA. Although the calibration may be
performed without additional tools, testpoints have been provided for monitoring the mA
output signal from the transmitter. For maximum accuracy we recommend performing a
sensor zero about three (3) weeks after initial installation, or following several heat/cool
cleaning cycles.
See Figure 2-4, Zero Calibration Procedure, for the location of the Zero switch. Depressing
for 5-8 seconds automatically "zeros" the output.
CAUTION:
• Field wiring MUST be complete – loop power (12-40 VDC) applied
• Transmitter MUST be installed in vessel
• Verify NO product contact to diaphragm
• Vessel MUST be vented to atmosphere
•DO NOT depress SPAN switch
•MODE switch set to RUN MODE
Once Zero calibration has been performed, sensor output will return to 4.00 mA. This is the
proper output to signify an empty vessel – ZERO calibration is complete.
NOTE: No adjustment to the SPAN is necessary. ZERO and SPAN settings are non-
interactive, having no effect on each other.
FIGURE 2-4 ZERO CALIBRATION PROCEDUREFIGURE 2-4 ZERO CALIBRATION PROCEDURE
FIGURE 2-4 ZERO CALIBRATION PROCEDUREFIGURE 2-4 ZERO CALIBRATION PROCEDURE
FIGURE 2-4 ZERO CALIBRATION PROCEDURE
MODE SWITCH
SET TO
RUN MODE
DEPRESS SWITCH
TO INITIATE ZERO CALIBRATION
HOLD FOR 5-8 SECONDS TO
COMPLETE ZERO CALIBRATION
ZERO/-
NOTE: RECEIVER AND METER CONNECTIONS
OMITTED FOR CLARITY
REFER TO FIGURE 2-3 FOR HOOKUP
SHOWN WITH
CAP REMOVED

PAGE 8
2.4 CALIBRATION VERIFICATION - UTILIZING ON-BOARD SETUP2.4 CALIBRATION VERIFICATION - UTILIZING ON-BOARD SETUP
2.4 CALIBRATION VERIFICATION - UTILIZING ON-BOARD SETUP2.4 CALIBRATION VERIFICATION - UTILIZING ON-BOARD SETUP
2.4 CALIBRATION VERIFICATION - UTILIZING ON-BOARD SETUP
Utilizing a digital multimeter attached to the on-board testpoints, the LD/LA transmitter may be
switched to an alternate output mode where the signal viewed on the meter is proportional to
the current calibration range of the transmitter. Hookup is as follows:
FIGURE 2-5 CURRENT CAL VERIFICATION HOOKUPFIGURE 2-5 CURRENT CAL VERIFICATION HOOKUP
FIGURE 2-5 CURRENT CAL VERIFICATION HOOKUPFIGURE 2-5 CURRENT CAL VERIFICATION HOOKUP
FIGURE 2-5 CURRENT CAL VERIFICATION HOOKUP
As shown, set operating switch to CURRENT CAL position. The signal displayed on the meter
at this point is directly proportional to the current SPAN setting of the sensor. Using the
following procedure, this value can be converted to the “Inches of Water Column" calibration
value:
• Perform calculation to determine current inches of Water Column calibration
[[Meter Reading – 4.00] ÷ 16] x 145 = Current Cal in "w.c.
• Once calibration has been determined, move switch back to RUN position to
continue operation
• If value determined matches value in model number, unit is properly calibrated
• If value does not match value in model number, sensor calibration has been
altered since unit left the factory – see sections that follow for proper re-calibration
procedures
RED METER LEAD
(
TEST+)
BLACK METER LEAD
(
TEST-)
METER MODE
SET TO DC MILLIAMP
HOOK METER TO
TESTPOINTS
FOR CALIBRATION
TEST-
TEST+
LOOP+
LOOP-
DC mA
Note: Proper loop wirin
g
must be established,
not shown for clarity
Set to CURRENT CAL

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2.5 CALIBRATION VERIFICATION - UTILIZING EXTERNAL PRESSURE SOURCE2.5 CALIBRATION VERIFICATION - UTILIZING EXTERNAL PRESSURE SOURCE
2.5 CALIBRATION VERIFICATION - UTILIZING EXTERNAL PRESSURE SOURCE2.5 CALIBRATION VERIFICATION - UTILIZING EXTERNAL PRESSURE SOURCE
2.5 CALIBRATION VERIFICATION - UTILIZING EXTERNAL PRESSURE SOURCE
If available, an external pressure calibrator may be used to determine the current calibra-
tion of a sensor. Test procedure is as follows:
FIGURE 2-6 PRESSURE PUMPFIGURE 2-6 PRESSURE PUMP
FIGURE 2-6 PRESSURE PUMPFIGURE 2-6 PRESSURE PUMP
FIGURE 2-6 PRESSURE PUMP
HOOKUPHOOKUP
HOOKUPHOOKUP
HOOKUP
Snap fit Calibration Adapter
#73198-A3
Digital Pressure Calibrator
(Suggested Unit)
Crystal Engineering
Phone: [phone]
Model: 212-030PSI-G-HR
Pressure Pump

PAGE 10
1. Remove sensor from vessel if already installed – leave loop wiring attached
2. Provide loop power to sensor if performing a bench test
3. Attach snap fit calibration adapter to sensor fitting (Available from Anderson)
4. Sensor MUST remain stationary, with no movement
5. Perform ZERO calibration as described in this manual
6. Set pressure calibrator to proper range
7. Set multimeter to 4-20 mA DC scale, make connections at “TEST +” and “TEST -”
testpoints
8. Using pressure pump, increase pressure until 20.00 mA is seen on the multimeter
9. Read “Water Column” from Pressure Calibrator – this is current sensor calibration
10. If value determined matches value etched on side of sensor, calibration ok
11. If value does not match value in model number, sensor calibration has been altered since
unit left the factory – see sections that follow for proper re-calibration procedures
RED METER LEAD
(
TEST+)
BLACK METER LEAD
(
TEST-)
METER MODE
SET TO DC MILLIAMP
HOOK METER TO
TESTPOINTS
FOR CALIBRATION
TEST-
TEST+
LOOP+
LOOP-
DC mA
Note: Proper loop wiring must be established,
not shown for clarity
Set to RUN MODE
FIGURE 2-7 PRESSURE CAL VERIFICATION HOOKUPFIGURE 2-7 PRESSURE CAL VERIFICATION HOOKUP
FIGURE 2-7 PRESSURE CAL VERIFICATION HOOKUPFIGURE 2-7 PRESSURE CAL VERIFICATION HOOKUP
FIGURE 2-7 PRESSURE CAL VERIFICATION HOOKUP