Anest Iwata Revolution Airbrush Series Instruction Manual

HP-AR | HP-BR | HP-CR | HP-CR3 | HP-SAR | HP-BCR
Operating Instruction Manual
IR102-IM-NJI

2
Iwata Revolution Series and NEO For Iwata Series airbrushes deliver soft, eortless
coverage at low air pressures. Fine atomization is achieved with the smallest
of air compressors, making these airbrushes a simple choice for medium spray
applications and for anyone wanting to start airbrushing for the rst time.

3
ANEST IWATA-MEDEA, INC.
Portland, Oregon U.S.A.
[phone] (M-F)
[email protected]
www.iwata-airbrush.com
ANEST IWATA AUSTRALIA PTY LTD.
Mt. Druitt, NSW
[phone]
www.anest-iwata.com.au
ANEST IWATA STRATEGIC CENTER
Cardano al Campo, Italy
[phone]
www.anest-iwataeu.com
ANEST IWATA SOUTH-EAST ASIA CO., LTD.
Bangkok, Thailand
[phone]
www.anest-iwatasoutheastasia.com
ANEST IWATA SHANGHAI
Shanghai, China
[phone] / 15 / 16
www.anest-iwata-sh.com
ANEST IWATA RUS LLC
Moscow, Russia
[phone]
www.anestiwata.ru
ANEST IWATA CORPORATION
Yokohama, Japan
[phone]
www.anest-iwata.co.jp
ANEST IWATA (U.K.) LTD.
Neots Cambs, England
[phone]
www.anest-iwata.co.uk
ANEST IWATA MOTHERSON LTD.
Uttar Pradesh, India
[phone] / 14 / 17
www.aircompressors.com
ANEST IWATA SOUTH AFRICA (PTY) LTD.
Johannesburg, Republic of South Africa
[phone]/2265/2223
www.anest-iwata.co.za
CENTURY TRADING CO., LTD.
Seoul, Korea
82-2-2163-0300
www.centrading.co.kr
If you have any issues or warranty service questions, contact your
local ANEST IWATA aliate before returning to your place of purchase.
NEED ASSISTANCE

IWATA REVOLUTION HP-AR, HP-BR, HP-SAR, HP-BCR,HP-CR AND HP-CR3
Iwata Revolution HP-AR
• Internal mix airbrush
• Ergonomic handle
• Spray pattern from .75” down to hairlines
• Smaller nozzle and needle combination allows for detailed spraying
in smaller areas
• Redesigned trigger mechanism and larger needle chuck nut for easy assembly
• Replaceable internal PTFE needle packing for use with solvent-base paints
• Gravity feed airbrush designed for quick changes of custom mixed colors
• Best for spraying small amounts of color in small areas
4

Iwata Revolution HP-SARIwata Revolution HP-BR
• Siphon feed, single action airbrush
• Perfect for those seeking high performance
in a single-action design
• Great for single color applications in moderate size
to background spraying
• Internal mix airbrush
• Ergonomic handle
• Spray pattern from .75” down to hairlines
• Smaller nozzle and needle combination
allows for detailed spraying in smaller areas
• Replaceable internal PTFE needle packing for use
with solvent-base paints
• Gravity feed airbrush designed for quick changes of
custom mixed colors
• Best for spraying small amounts of color in small areas
5

Iwata Revolution HP-CR
• Internal mix airbrush
• Ergonomic handle
• Spray pattern from 1.5” down to ne lines
• Larger nozzle and needle combination allows
easier spraying of heavier, thicker paints
• Replaceable internal PTFE needle packing for use
with solvent-base paints
• Siphon feed model makes it easy to swap bottle of
specic colors quickly
• Internal mix airbrush
• Ergonomic handle
• Spray pattern from 1.5” down to ne lines
• Larger nozzle and needle combination
allows easier spraying of heavier, thicker paints
• Replaceable internal PTFE needle packing for use
with solvent-base paints
• Gravity feed airbrush designed for quick changes of
custom mixed colors
• Versatile for moderate detail to background spraying
Iwata Revolution HP-BCR
6

Iwata Revolution HP-CR3
• Internal mix airbrush
• Ergonomic handle
• Spray pattern from .75” down to hairlines
• Smaller nozzle and needle combination
allows for detailed spraying in smaller areas
• Replaceable internal PTFE needle packing for use
with solvent-base paints
• Gravity feed airbrush designed for quick changes of
custom mixed colors
7

Compressor
Choose an appropriate compressor for your Revolution
airbrush. The Iwata Sprint Jet and Smart Jet compressors
are good beginner’s choices and will provide approximately
20-30 psi of air pressure to the Revolution.
Assembly (BCR, SAR)
1. Screw the airhose onto the compressor.
2. Screw the airhose onto the airbrush.
3. If using a Power Jet, Power Jet Lite or Power Jet Pro
compressor, adjust the pressure to between 30 and 45 psi.
4. Check for any air leaks in the compressor or airhoses.
5. Fill the bottle with Medea Airbrush Cleaner, or the
appropriate solvent for your paint.
6.Attach the bottle to the airbrush by pushing the bottle
stem into the bottle joint of the airbrush body.
7. Point the airbrush away from you.
8. Press down on the main lever (#6 or #7) to start the flow
of air through the airbrush.
9. BCR: Pull back on main lever to open the nozzle of airbrush.
10. SAR only: Unscrew the fluid adjustment knob (#15) to
open the airbrush nozzle and press down on trigger.
11. Spray cleaning solution through the airbrush to rinse out
any residual pre-testing pigment.
(AR, BR, CR, CR3)
1. Screw the airhose onto the compressor.
2. Screw the airhose onto the airbrush.
3. If using a Power Jet, Power Jet Lite or Power Jet Pro
compressor, adjust the pressure to between 30 and 45 psi.
4. Check for any air leaks in the compressor or airhoses.
5. Place a few drops of cleaner into the gravity cup or slot.
6. Point the airbrush away from you.
7. Press down on the main lever (#6) to start the flow of air
through the airbrush.
8. Pull back on the main lever to open the nozzle of the airbrush.
9. Spray cleaning solution through the airbrush to rinse out
any residual pre-testing pigment.
GETTING STARTED
8

Fine-Line Spray (AR, BR, BCR, CR, CR3)
1. Depress the main lever (#6) to start airflow.
2. Position the airbrush close to the surface, between 1/16
and 1/2 inch is common.
3. Pull the main lever back slightly to start the flow of paint.
Line thickness can be controlled by adjusting the distance
between the airbrush and the surface and also by varying
the paint flow by manipulating the main lever’s position.
An extremely narrow line can be obtained by carefully
removing the needle cap (#1) and positioning the airbrush
closer to the surface.
CAUTION: The needle and nozzle are very
delicate. Even a slight bend on the tip of the
needle can adversely effect the spray pattern.
Fine-Line Spray (SAR)
1. Depress the main lever (#7) to start airflow.
2. Position the airbrush close to the surface, between 1/16
and 1/2 inch is common.
3. Unscrew the fluid adjustment knob (#15) slightly to start
the flow of paint.
Line thickness can be controlled by adjusting the distance
between the airbrush and the surface and also by varying
the paint flow by manipulating the fluid adjustment
knob’s position.
Wide-Line and Background Spraying (AR, BR,
BCR, CR, CR3)
1. Depress the main lever (#6).
2. Position the airbrush further away from the surface, from
1/2 to 6 inches is common.
3. Pull the main lever back much farther releasing more paint
to cover the bigger area.
Increase the distance between the airbrush and painted
surface to control the line’s width. Increasing the air pressure
will also effect the spray width.The Revolution’s maximum
usable line width is approximately 2-1/2 inches.
GENERAL OPERATION
9

Wide-Line and Background Spraying (SAR)
1. Depress the main lever (#7).
2. Position the airbrush farther away from the surface, from
1/2 to 6 inches is common.
3. Unscrew the fluid adjustment knob (#15) back much
farther releasing more paint to cover the bigger area.
Increase the distance between the airbrush and painted surface
to control the line’s width. Increasing the air pressure will also
effect the spray width.The Revolution’s maximum usable line
width is approximately 2-1/2 inches.
Ergonomic Handle
The ergonomic handle (#13 and #14) is a special feature
on the Revolution. It helps prevent fatigue from extended
airbrush use and provides a balanced feel in your hand.
Stippling
Iwata airbrushes are designed to produce a wide range of
stippling textures.
1. Unscrew the needle cap (#1).
2. Unscrew the nozzle cap (#2).
3.Adjust the air pressure between 5 and 50 psi.
Lower air pressure will give you coarse stipple whereas higher
pressure will provide a ne stipple effect. Paint viscosity will
also effect the stippling texture.
Air Pressure
For the Revolution, working pressures generally vary between
20 and 60 psi, depending on what type of work is being done
and what textures are desired. A good working pressure may
average around 25 psi. The viscosity of the paint and your
desired spray characteristics will also effect your ideal pressure.
As a general rule, larger amounts of paint or thicker paints,
will be sprayed with higher pressures.
WARNING: Do not exceed 100psi.
Paint Preparation
For non-specic airbrush paints proper preparation, including
ltering the paint through a nylon mesh, is recommended for
best performance. Paint should be thinned with its proper
solvent. It is best to prepare paint relatively thin and make
repeated passes across the work to achieve the desired
shade. This will also improve the quality of your work and
decrease the cleaning time of your airbrush.
Safety Tips
• Always spray in a well-ventilated area.
• Do not spray solvent-based (flammable) paints around open flames.
• Use the appropriate respirator to safely lter out the paint
vapors particular to the kind of paint you are using.
• Wear eye protection to prevent paint contact with eyes.
• Never use air pressure that exceeds the airbrush’s limit. (98 psi)
GENERAL OPERATION
10

1. Remove the paint bottle.
2.Attach a bottle containing the appropriate cleaning solution.
3. Spray until the solution sprays clear.
4. Remove the bottle of cleaning solution.
5. Spray air until the airbrush sprays dry.
6.Attach a bottle containing the next color.
7. Repeat cleaning procedure when nished.
1. Dump out the color cup’s excess paint.
2. Rinse the cup with the appropriate cleaning solution.
3. Use a paper towel to wipe out any left-over paint.
4. Fill the bottom of the cup with cleaner.
5. Spray cleaner until the spray is clear.
6.Add the next color to the color cup.
7. Repeat cleaning procedure when nished.
1. Unscrew the handle (#13) from the airbrush body.
2. Loosen the needle chucking nut (#12).
3. Gently pull the needle (#11) straight out.
4. Fold a soft cloth damp with cleaner over the needle.
5. Rotate the needle to gently wipe the residual paint off.
6. Carefully insert the needle into the airbrush until it seats
fully against the nozzle (#3).
• If the needle stops abruptly, retract and examine the trigger
mechanism for proper assembly and re-insert the needle.
7. Tighten the needle chucking nut nger tight.
• Pull the main lever back and forth to visually conrm the
needle’s ability to move.
8. Screw the handle back onto the airbrush body.
1. Unscrew the handle (#14) from the airbrush body.
2. Loosen the needle chucking nut (#12).
3. Gently pull the needle (#11) straight out.
4. Fold a soft cloth damp with cleaner over the needle.
5. Rotate the needle to gently wipe the residual paint off.
6. Screw the fluid adjustment knob (#15) fully into the airbrush body.
7. Carefully insert the needle into the airbrush until it seats
fully against the nozzle (#3).
• If the needle stops abruptly, retract and examine the trigger
mechanism for proper assembly and re-insert the needle.
8. Tighten the needle chucking nut nger tight.
9. Screw the handle back onto the airbrush body.
MAINTENANCE
11

Before Each Session
Spray water or the appropriate paint solvent through the
airbrush to make sure the airbrush is working properly.
After Each Session
Or any time the airbrush becomes clogged:
1. Increase the air pressure.
2. Spray cleaning solution for a short time.
3. Clean the needle if necessary
Cleaning the airbrush this way helps clean the paint passage,
the nozzle and the needle thoroughly.
Periodically
To ensure smooth main lever action lubricate the needle
(#11) and the main lever mechanism (#6 or #7) regularly.
1. Unscrew the handle (#13 or #14).
2. Loosen the needle chucking nut (#12).
3. Remove the needle.
4. Coat the needle lightly with a high-quality lubricant, like
Medea Super Lube.
5.Wipe the needle with a soft, clean cloth, leaving a light
coat of lube behind.
6. Re-insert the needle gently into the airbrush.
7.Tighten the needle chucking nut.
8. Screw the handle onto the airbrush body.
Drip one drop of lube into the slot directly behind the main
lever and as close to the main lever as possible.
DO NOT over-lube the needle or the main lever mech-
anism, since it is possible to transfer excess lube into the
nozzle causing severe paint flow problems.
DO NOT use light machine oil or WD-40 for lubrication.
These will cause the needle to stick as it moves through the
needle packing o-ring.
CAUTION: If it becomes absolutely necessary to
dismantle the airbrush remember that in most
situations tools are not needed.
MAINTENANCE
12
NEVER soak your entire airbrush in any liquid.
NEVER store your airbrush with spray medium
or cleaning agents in the uid cup.

TROUBLESHOOTING PROCEDURES
Symptom
•Bubbles in color cup or bottle
•Double Line
•Not Spraying
Problem
•Loose nozzle cap
•Improper nozzle to body connection
•Cracked or damaged nozzle
•Dried paint on needle tip (Tip-Dry)
•Dirty airbrush
•Debris on nozzle tip
•Bent needle
•Cracked or damaged nozzle
•Loose needle chucking nut
•Needle stuck
•SAR only: Reset needle
•Improper air pressure
•Paint too thick
•Bottle vent hole is plugged
•Clogged nozzle
•Cracked or damaged nozzle
Solution
•Tighten (#2) finger tight
•See nozzle (#3) to reseat the nozzle
•See nozzle (#3) to replace the nozzle
•See cleaning the needle
•See cleaning the airbrush between colors
•See cleaning the needle
•See nozzle (#3) and clean nozzle with toothpick
•See needle (#11) to replace needle
•See nozzle (#3) to replace the nozzle
•Finger tighten (#12)
•Pull/break-free needle (#11)
•See cleaning the needle (SAR)
•See specific compressor instructions to
raise or lower the air pressure
•See paint preparation
•Use pushpin to unclog vent hole
•See nozzle (#3) and clean nozzle with toothpick
•See nozzle (#3) to replace the nozzle
13
Nozzle contains Nickel.

Symptom
•Skipping
•Spattering
•Trigger sticks (back and forth)
•Trigger sticks (up and down)
Problem
•Dried paint on needle tip (Tip-Dry)
•Pigment too thick
•Air pressure too high
•Improper nozzle to body connection
•Dirty airbrush
•Cracked or damaged nozzle
•Dried paint on needle tip (Tip-Dry)
•Pigment build-up in needle cap
•Air pressure too low
•Pigment too thick
•Dirty airbrush
•Dirty airbrush
•Dried out air valve packing o-ring
Solution
•Clean with cotton swab dipped in cleaner
•See paint preparation
•See specific compressor instructions
to lower the air pressure
•See nozzle (#3) to reseat the nozzle
•See cleaning the airbrush between colors
•See cleaning the needle
•See nozzle (#3) to replace the nozzle
•Clean with cotton swab dipped in cleaner
•Unscrew #1 and clean with cotton swab
•See specific compressor instructions
to raise the air pressure
•See paint preparation
•See cleaning the airbrush between colors
•See cleaning the needle
•See cleaning the airbrush between colors
•See cleaning the needle
•Lube trigger shaft
TROUBLESHOOTING PROCEDURES
14
Nozzle contains Nickel.

Nozzle (#3)
In time, the nozzle may wear or be damaged and may need
to be replaced.
1. Unscrew the handle (#13 or #14).
2. Loosen the needle chucking nut (#12).
3. Gently pull the needle (#11) part way back. It doesn’t
need to be fully pulled out.
4. SAR Only: Screw the fluid adjustment knob fully into
the airbrush body.
5. Unscrew the nozzle cap (#2)
6. Unscrew the nozzle counter-clockwise with the
provided wrench.
7. Screw the new nozzle into the airbrush body with
your ngers.
8. Slightly tighten the nozzle with the provided wrench.
• DO NOT OVER TIGHTEN!
9. Screw the nozzle cap onto the airbrush body.
10.Push the needle all the way forward until it seats with
the new nozzle.
11.Tighten the needle chucking nut.
12. Screw the handle onto the airbrush body.
TIP: Keep a spare nozzle on hand for unforeseen accidents.
Needle (#11)
Iwata needles are made of precision ground and hardened
stainless steel that will withstand prolonged usage.They are,
however, subject to easy physical damage because of the
long tapered, extremely ne tip. If the needle point becomes
severely bent, it must be straightened before pulling it back
through the nozzle. If not, the bent needle might damage the
nozzle as it’s pulled through.
TIP: Keep a spare needle on hand for unforeseen accidents.
Preset Handle
(Optional Accessory for AR, BR, BCR, CR & CR3)
The Preset Handle replaces the handle (#13).A threaded
adjusting screw mounted behind the handle limits the
distance the main lever can be pulled back.This provides
accurate control of paint volume and is especially useful
when doing repetitive, precision work.
Quick Disconnect (Optional Accessory)
A quick disconnect joint is screwed onto the airhose and
a quick connect adapter is screwed onto each airbrush.
When using multiple airbrushes the quick disconnect joint
facilitates changing airbrushes on the same airhose quickly.
Color Bottles (Optional Accessory for BCR and SAR)
Iwata offers a wide assortment of bottles for
every application.
REPLACEMENT PARTS AND ACCESSORIES
15
Nozzle contains Nickel.

4E
4A
4C
4B 4D
23
22

17
*Replacement parts not available.
n= yes x= no OPT = optional
# ITEM DESCRIPTION
PRICE
CODE ITEM # HP-AR HP-BR HP-BCR HP-CR HP-CR3 HP-SAR
1 Needle Cap R3 A I7012 n n x x nx
R5 A I7011 x x n n xn
2 Nozzle Cap R3 C I7022 n n x x nx
R5 C I7021 x x n n xn
3 Nozzle R3 E I7042 n n x x nx
R5 E I7041 x x n n xn
4A HP-AR Body* - - nxxxxx
4B HP-BR Body* - - xnxxxx
4C HP-BCR Body* - - x x nxxx
4D HP-CR / HP-CR3 Body* - - xxxn n x
4E HP-SAR Body* - - xxxxxn
5Needle Packing Screw
Set (PTFE)
R3 B I1257 n n x x nx
R5 B I7251 x x n n xn
6 Main Lever C I6121 nnnnn x
7 Main Lever C I6122 xxxxxn
8Needle Chucking Guide
w/Aux Lever
C I1157 n n x x nx
C I7151 n n x x
# ITEM DESCRIPTION
PRICE
CODE ITEM # HP-AR HP-BR HP-BCR HP-CR HP-CR3 HP-SAR
9 Needle Spring A I1351 nnnnn x
10 Spring Guide A I7701 nnnnn x
11 Needle R5 B I7171 x x n n xn
R3 B I7173 n n x x nx
12 Needle Chucking Nut A I1202 n n n n n n
13
Ergonomic Handle D I7191 n n n n n x
Preset Handle D I1552 OPT OPT OPT OPT OPT x
Preset Cutaway Handle D I1556 OPT OPT OPT OPT OPT x
14 Ergonomic Handle I7192 xxxxxn
15 Fluid Adjustment Knob D I7221 xxxxxn
16 Lid C I7181 xxxn n x
17 Air Valve O-ring B I5801 n n n n n n
18 Valve Guide Body B I6081 n n n n n n
19 Air Valve A I6091 n n n n n n
20 Air Valve Spring A I0351 n n n n n n
21 Air Valve Guide Screw B I7111 n n n n n n
22 Bottle 1 oz / 30 ml - A4701 x x nx x n
23 Spanner A I7651 nnnnnn

©2018 Anest Iwata-Medea, Inc. All rights reserved.
All Iwata airbrushes are warranted against all manufacturing defects of material and manufacture or workmanship for a
period of FIVE years from date of purchase. This warranty does not cover needles, nozzles, o-rings and internal packings
since these parts need to be replaced occasionally due to normal wear. Any other parts or materials that are or become
defective so as not to be usable within this period will be repaired or replaced. This warranty does not cover damage
caused by negligence or airbrushes which have been altered or abused in any way.