Annovi Reverberi BHP 170 User manual

INSTRUCTION MANUAL
BHP 170
BHP 200
BHP170 • BHP200 - 550 RPm - S emi -H ydRAuLic F ouR d iAPHRAgm P umP
modeL mAx gPm mAx L/min mAx PSi mAx BAR HP PoweR
weigHT
LBS.
BHP170-C/C 42.4 160.4 725 50 19.3 112
BHP200-C/C 51.2 193.7 725 50 22.1 112
d iAPHRAgm K iTS
m odeL d eScRiPTion
AR43323 BlueFlex
AR43322 Desmopan
AR43321 NBR
V ALVe K iTS
m odeL d eScRiPTion
AR2374 Valves
o-R ing K iTS
m odeL d eScRiPTion
AR2457 O-Rings
o iL
m odeL
deScRiPTion
AR64532D Oil
AR64532D-C Case (6)Oil
140° F - Max Water Temp
1 1/2” - Suction
3/4” BSP - Outlet

IMPORTANT SAFETY INFORMATION
Intended uses
The pump is designed and constructed for incorporation in plants and machinery (spraying machines for the
protective treatment of agricultural crops and garden plants). All other uses constitute misuse unless ap-
proved by the manufacturer's technical service
The pump must be used in a manner appropriate to its technical data (see “Technical Data”), and must not be
modified or improperly used.
Misuses
Do not put the pump into service until the plant or machinery in which it is incorporated has been declared
compliant with the relevant national and local legal requirements.
Do not use the pump in a potentially explosive atmosphere.
Do not use the pump for flammable, toxic or corrosive liquids or liquids with unsuitable density, especially
seawater, adhesives, bitumens, asphalt sealers, two-step curing compounds, concrete sealers, liquefied
gases or solvents of any kind, paints of any kind or liquids containing solids in suspension, and in all cases do
not use with any liquid unless certain that it is compatible with the materials used in the pump circuit.
Do not draw in liquids at temperatures above 50°C or below 5°C.
Do not use the pump in drinking water supply systems.
Do not use the pump on products for human consumption.
Do not use the pump on pharmaceutical products.
Do not use the pump without first checking that the intake and delivery circuit pipelines are correctly secured
and free from leaks.
Do not use the pump without the safety devices provided: guards for shafts and drive couplings and suitably
rated relief valve on the delivery circuit.
Do not use the pump to wash or spray: people, animals or delicate items, live electrical equipment or chemicals
whose characteristics are not known.
Safety devices
Danger - Warning
Never tamper with or by-pass the safety devices. Maintain all safe-
ty devices regularly to ensure they all work efficiently.
The drawing shows the position of the safety devices mounted on the
machine.
Additional safety devices must be added as necessary during the de-
sign phase (see “Installation information”).
A) Fixed guard: provides protection against accidental contacts with
the drive shaft when in operation.
Residual risks
Even if the safety regulations and information provided in the manual
are complied with, the residual risks described in the declaration of
incorporation still apply when the pump is in operation.
A

Installation diagram (guideline)












English language
Use and Installation
5
General guidelines on water supply connection
To operate correctly, the diaphragm pump must draw in liquids from containers at atmospheric pressure.
Do not supply the pump with pressurised liquids.
Forcontinuous duty,thepumpshouldnot drawinwaterbygravityfromcontainerswithliquidlevelatheights
above 3m.
For continuous duty, the pump should not draw in liquids by vacuum from containers with the liquid level
more than 3 m belowthepump intake fittingandthe circuit must consist of hoses oflengthand diameter ap-
propriate tothepump intakefitting (see “Technical Data”),freefrom restrictions andelbows, andwith afilter
ofsuitablecapacity (see “Installation”).
Foroccasionalduty,suchasfillingwatersupplytanks,thepumpcanbe operatedatavacuumdrawinginliq-
uids from reservoirs havingthesurface oftheliquid up to5 m belowthe pump intake fitting,for periods ofno
more than 15minutes.
Drawing in liquidsfrom lowerlevels or for longertimes causes cavitation in the pump circuitand re-
duces the lifetimeofthe diaphragms,valves andmechanical parts.
INSTALLATION INSTRUCTIONS
POSITIVE HEAD
VACUOMETER
ZERO HEAD
ZERO HEAD
Pump is operating
at acceptable
inlet
vacuum
PUMP
WARNING!
MAXIMUM OPERATING
TIME 15 MINUTES
NEGATIVE HEAD
Pump is
operating at
high inlet
vacuum
UN003415-EW
NEGATIVE HEAD
3m (9.8 ft ) m a x
3m (9.8 ft ) m a x
5m (16.4 ft ) m a x

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




•
•


•
 7  H 

•
 







 



 z  x 










      
 A 

 
  A/  A  6  5 

 
 



 



 
   
  

  

  -
 
  

  

  
   
   







   30  















       







 /R  P 
D  P  P/  64  3  D 
       


1) .
  �
C
A /R P ump O il
P/ N A
R64 5 32D





 
 



 /R  P  S  R64511 






A/R Pump Saver
P/N 64511
Protects Pumps from
Freezing Conditions

TROUBLESHOOTING
 




Problem









Cause





















Remedy





























Problem Cause Remedy
 

 
 Stop the pump at once. 
{1)






68 - 2
68 - 3
68 - 5
68 - 1
2021 AR North America
68
68 - 4
A.R. NORTH AMERICAA.R. NORTH AMERICA
11
12
14
15
16
20
18
20 2322
20
20
25
25
20
18
21
24
32
20
23
17
26
49
51
50
53
42
29
27
28
31
33
34
35
52 40
39
48
45
42
47
46
43
41
43
30
40 39
38
37
36
77
78
79
80
81
3
4
2
5
6
7
9
8
1
10
8
61
62
63
64
64
65
63
62
61
60 66
68
60
67
( )
BHP 170 - BHP 200
V
e
r
s
i
o
n
C/C

2021 AR North America 69
High pressure
BHP 170 - BHP 200
Pos Code Description Qty Note
1 2240100 Hub pin 4 TT265*
2 580090 Retaining washer 4
3
2240080 Diaphragm 4 NBR
2240085 Diaphragm 4 Desmopan
2240081 Diaphragm 4 BlueFlexTM
4
2240560 Sleeve 4 BHP 170
2240520 Sleeve 4 BHP 200
5
2240570 Piston ring 4 BHP 170
2240360 Piston ring 4 BHP 200
6
2240550 Piston Ø 76 4 BHP 170
2240350 Piston Ø 82 4 BHP 200
7
2240580 Pin 4BHP 170
540070 Pin 4BHP 200
8 160691 Ring circlip Øi 18 8
9 2380050 Connecting-rod 4
10 2240110 Nut M10 4 SS TT265*
11
1800060 Plug black 1BHP 170
750050 Plug red 1BHP 200
12 1040060 O-ring Ø 72.69x2.62 1
14 540290 Bolt TCEI M8x25 3 TT90*
15 2240070 Oil sight glass 1
16 2240270 O-ring Ø 67.95x2.62 1
17 2380011 Pump body 1
18 2240454 Head
marked DX
2 Plastisized green
20 2240470 Bolt TCEI M12x70 24 TT445*
21 180101 O-ring Ø 17.5x2 1
22 2380040 Base 1
23 2380060 Bolt TCEI M14x35 8 TT445*
24 820361 Plug 1/2”G brass 1 TT180*
25 2240455 Head
marked SX
2 Plastisized green
26 1517 Air chamber
Buna
1
27 180020 Air valve 1 TT35*
28 650542 Gasket 1
29 380410 Bolt TCEI M8x40 8 TT180*
30 620231 Semi air chamber upper 1 Green
31
550190 Semi air chamber 1 NBR
550194 Air chamber 1BlueFlexTM
32 2380030 Base 1
33 2240482 Semi air chamber lower 1 Green
34 2240490 Fitting 1
35 720030 O-ring Ø 22.22x2.62 1
36 540550 Elbow 1 1/2" 1
37 540540 Ring nut 1”3/4 G 1
38 250310 O-ring Ø 36.14x2.62 1
39 680070 O-ring Ø 31.5x4.25 8
40 759051 Valve 8
41 130491 Ball valve
3/8”G - 1/2”G M-M DX
1
42 110130 Ring nut 1/2” 2
43 900210 Fitting 3/8”G M-F 2
45 650330 Bolt TCEI M10x35 8 TT355*
Pos Code Description Qty Note
46 880581 Plug 1/4”G 1 TT180*
47 820510 O-ring Ø 10.82x1.78 1
48 2380072 Manifold asp./manifold 1
49 850250 Bolt TCEI M8x12 4 TT90*
50 390311 Washer 4
51 1500470 Shield 1
52 851650 Elbow manifold 1
53 130492 Ball valve
3/8”G - 1/2”G M-M SX
1
60 2240160 Ring circlip Øi 62 2
61 2240150 Ring seal 2
62 2240430 Bearing 2
63 2240121 Ring connecting rod 2
64 850320 Bearing 2
65 2240173 Shaft C/C m-BE 1
66 2240290 O-ring Ø 152.7x2.62 1
67 2240020 Flange 1
68 160670 Bolt TE M10x25 6 TT355*
71 2240390 Ring connecting rod 1
72 2240400 Retaining washer 1
73 2240380 Bearing 1
74 1800090 Ring seal 1
75 620330 Ring circlip Øi 65 1
76
2240610 Flange 1
2240370 Flange 1
77 760020 Elbow 2" 1Optional
78 760040 Ring nut 2” G 1Optional
79 620210 O-ring Ø 40.95x2.62 1 Optional
80 2380080 Fitting 2”G - 1”3/4 G M-F 1 Optional
81 392190 Hose barb 1 1/2" 1 Optional
* Torque: in-lbs +/- 10%
AR 2457
O-Rings
Pos. Qty
12 1
16 1
21 1
35 1
38 1
39 8
47 1
57 1
66 1
Suggested oil
Type Oz
AR64532D 32
AR 2374
Valves
Pos. Qty
39 8
40 8
AR 43323
BlueFex™ diaphragms
AR 43321
Buna diaphragms
AR 43322
Desmopan diaphragms
Pos. Qty
3 4
31 1
39 8
Crankcase Oil
Capacity 119 oz
C/C
BHP170 31766
BHP200 31767