Anvil Gruvlok 1007 User manual

GRUVLOK ROLL GRO0VER
1007 & 3007 MANUAL

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SAFETY INSTRUCTIONS 04
GROOVER DESCRIPTION 05
GROOVER SET-UP MODEL 1007 06
GROOVER SET-UP MODEL 3007 07
PIPE SET-UP AND POSITIONING 08
SETTING GROOVE DIAMETER 10
GROOVING THE PIPE OR TUBE 11
GROOVING ROLL CHANGE 13
GROOVER MAINTENANCE 15
REPLACEMENT PARTS 16
GROOVE SPECIFICATIONS 20
TROUBLESHOOTING 22
Carefully read and understand instructions before assembling
and operating the Groover(s). Become thoroughly familiar
with the Groover operation, usage and possible hazards
specific to the Groover(s).
IMPORTANT SAFETY NOTICE

1007 & 3007 ROLL GROOVER
4
SAFTETY INSTRUCTIONS
A. GENERAL
1. Carefully read and understand these operating instructions
before assembling and operating the Groover.
2. Read and follow the safety labels on the Groover.
3. Understand the function and the location of all power and
grooving controls before using the Groover.
B. OPERATOR SAFETY
1. Do not wear loose clothing, loose sleeve cuffs, loose
fitting gloves, or jewelry that could get caught in moving
parts.
2. Wear safety glasses and safety shoes.
3. Tie-up or cover long hair.
4. Wear ear protection if using the Groover in a high noise
area or for prolonged periods of grooving.
5. Do not operate the Groover if you are tired from fatigue
or medication.
6. Do not allow horseplay around the Groover.
C. GROOVER SET-UP
1. Provide a safe work area. Keep the work area well lighted
and maintain a clear, uncluttered space for operation of the
Groover.
2. Do not use the Groover in wet or damp locations.
The floor area around the Groover must be dry and free
of slippery materials.
3. Set-up the Groover on firm, level ground. Do not locate the
Groover on sloped or irregular ground conditions.
4. Remove all tools, wrenches, etc., from the Groover and
power drive base before applying power to the Groover.
5. Do not attempt to lift the Groover by yourself. A hoist
is recommended for lifting and moving the Groover.
6. Use the Model 3007 Groover only with a Ridgid*300 Power
Drive with 38 RPM operation.
7. The Model 3007 Groover must be properly mounted on the
Ridgid 300 support arms and the Groover driveshaft firmly
tightened Into the Ridgid 300 chuck jaws.
8. Unplug the Ridgid 300 drive power cord on the Model
3007Groover or switch the drive power switch to the "Off"
position and lockout the switch with a padlock on the Model
1007 Groover prior to servicing or changing groover parts.
9. Tool and Ridgid 300 Power Drive must be mounted to the
floor for proper operation.
THE GRUVLOK®MODEL 1007 AND 3007 ROLL GROOVERS ARE TO BE USED ONLY FOR ROLL GROOVING OF PIPE.
These operating instructions provide important information for the safe operation of the Groovers to protect the operator
from possible, serious injury. The Groovers are designed for safe, reliable operation. However, unforeseen circumstances,
impossible to predict, could result in an accident. Following the information in these operating instructions will permit safe
operation of the Groover.
D. GROOVER OPERATION
1. All safety guards must be in place. Never operate the Groover
with the guards removed.
2. Do not operate the Groover without a foot switch. A foot switch
is required for safe operation of the Groover.
3. Operate the Groover only from the pump side of the Groover.
4. Keep hands away from guide and grooving rolls. The Groover
is designed for "hands clear" grooving.
5. Maintain balanced footing keeping the foot switch within comfortable
reach. Do not reach across the Groover or pipe. Keep hands and
clothing away from all moving parts.
6. Do not place excessive force on the hydraulic pump handle.
Follow grooving instructions for safe Groover operation.
7. Provide proper pipe support with a pipe stand fastened to the
floor or ground.
8. Use the Groover only for the size and wall thickness pipe for which
it was designed.
9. Do not operate the Groover if any part of the Groover is damaged
or broken.
10. Do not attempt to groove pipe shorter than 5" in length.
11. Keep all visitors and bystanders at a safe distance from the
Groover, pipe and power cords.
E. ELECTRICAL SAFETY
1. Ground the Ridgid 300 Power Drive (Model 3007) or drive motor
(Model 1007). The power drive must be connected to aninternally
grounded electrical system.
2. The Model 1007 Groover must be connected to the proper power
supply that matches the Groover either a 115 volt, 60Hz, single
phase power supply with 30 amp capacity.
3. Use 3-wire extension cords only which have 3-prong grounding plugs
and 3-pole receptacles which mate with the Groover's plug.
4. Extension cord conductor size (i.e. American Wire Gage) must be large
enough to prevent significant voltage drop which could damage the
Groover drive motor or cause loss of power. The chart below shows the
recommended extension cord size.
EXTENSION CORD LENGTH** REQUIRED WIRE SIZE
25' 12
50' 12
100' 10
**Extension cord length greater than 100 Feet is not recommended.
*“RIDGID” is a registered trade mark of Emerson Electric Company.
CAUTION

BUILDING CONNECTIONS THAT LAST
5
GROOVER DESCRIPTION
*“RIDGID” is a registered trade mark of Emerson Electric Company.
A. 1007 STANDARD EQUIPMENT
Roll Groover complete with groove and drive rolls for 2"-12" steel pipe,
Steel/CTS Dual Guide Roll Assembly, one and one-half horsepower
electric motor drive with foot switch. Two stage hydraulic hand pump,
mounting base with footed support legs. Complete set-up and operating
instructions; 2"- 6" rolls on tool, 8"- 12" rolls stored in box, and three
depth gauges covering the range of 2" through 12" pipe are mounted
on the tool.
Shipped in closed wood crate that can be used for storage or rental
tool return.
Shipping Weight: 620 lbs.
B. OPTIONAL EQUIPMENT (See page 16-18 for part numbers)
STEEL PIPE:
• 2"-12" Schedule 10, 10S; 40,40S Rolls: Consisting of
2"-6" and 8"-12" roll sets.
• 14"-16" Steel Grooving Rolls (Model 1007 only)
CTS COPPER SYSTEM:
• 2"-8" CTS Copper System Grooving Rolls, 2"- 4" CTS Depth
Gauge, and 5"- 8" CTS Depth Gauge.
OTHER:
• Optional 230 volt, 60Hz, 15 amp, single phase electrical panel
with motor is available for the 1007 Roll Groover
C. GROOVER CAPABILITY
A. 3007 STANDARD EQUIPMENT
Roll Groover complete with groove and drive rolls for 2"-12" steel
pipe, Steel/CTS Dual Guide Roll Assembly, two stage hydraulic hand
pump, mounting base with footed support legs for direct attachment
to your Ridgid*300 Power Drive. Complete set-up and operating
instructions; 2"- 6" rolls on tool; 8"-12" rolls stored in box, and
three depth gauges covering the range of 2"-12" pipe are mounted
on the tool. Required Ridgid 300 Power Drive not included.
Shipped in closed wood crate that can be used for storage or
rental tool return.
Shipping Weight: 330 lbs.
1. All wall thicknesses shown are the maximum wall thicknesses for the indicated pipe material.
2. Minimum wall thickness for each pipe material and size is:
Steel: 2"-12"Schedule 10
Stainless Steel: 2"- 12" Schedule 10S, 40S
Copper: 2"- 2/" - Type M 3"- 8" - Type DWV
D. GROOVING TIMES
This chart shows approximate grooving times with the groover set-up for the proper size and groove diameter and the pipe properly positioned on the
groover. The times shown are average times from the start of rotation of the pipe in the grooving rolls to completed groove.
GROOVER CAPABILITY
Pipe Material Pipe Size/Wall Thickness (Schedule)1,2
In. 22 1⁄23 4 5 6 8 10 12 14 16
DN(mm) 50 65 80 100 125 150 200 250 300 350 400
Steel Schedule 10, 40 STD.
Stainless Steel Schedule 10S, 40S
Copper K, L, M & DWV
MODEL 1007/3007 STEEL PIPE GROOVING TIMES (MINUTES: SECONDS)
Pipe Size (In./DN(mm))/Max Steel Pipe Wall Thickness
2 2 1⁄23456810 12 14 16
50 65 80 100 125 150 200 250 300 350 400
0:20 0:20 0:25 0:30 1:00 1:20 1:35 1:50 2:20 2:40 3:00

1007 & 3007 ROLL GROOVER
6
14
25
36
GROOVER SET UP MODEL 1007
Removal of the Groover from the shipping box and mounting of the support legs should be accomplished only with the aid of a
hoist or other lifting device. To avoid possible injury DO NOT ATTEMPT TO LIFT THE MODEL 1007 ROLL GROOVER MANUALLY.
Install a support leg tube into the receiving socket on the under side of the
groover base. Push the tube fully into the recieving socket assuring that the
angled cut on the tube bottoms in the receiving socket. Tighten the retaining
bolt on the receiving socket. Repeat for the other three legs (/" wrench).
With a flat screwdriver, open the door to the electrical storage cabinet.
Remove the power cord and foot switch from the cabinet mounted on the
Groover frame. Plug the power cord into a grounded electrical outlet that
matches the Groover. Power requirements: 110 volt, 30 amp or optional
230 volt.
The Groover should be leveled for best grooving results. Assure level position
of the Groover and provide a firm fixed base location for the Groover.
Remove the padlocked lockout clip from the power switch. Turn the power
switch to the "on" position.
Position the pump to the desired orientation for ease of operation. Tighten nut
to lock pump in position or if desired, back off just slightly to permit pump to
be oriented by operator to most comfortable position during groover
operation (/" wrench).
Turn the power switch to the "off" position when finished grooving or when
moving the groover. Install the lockout clip to the power switch and padlock
the lockout clip into position. (¼" shank padlock).
CAUTION

BUILDING CONNECTIONS THAT LAST
7
GROOVER SET UP MODEL 3007
THE GRUVLOK®MODEL 3007 ROLL GROOVER IS DESIGNED FOR USE
WITH A RIDGID*300 POWER DRIVE.
Removal of the Groover from the shipping box and mounting of the Groover to the Ridgid 300 drive should be accomplished by
2 persons. To avoid possible injury DO NOT ATTEMPT TO LIFT THE MODEL 3007 ROLL GROOVER BY ONE PERSON.
Extend the mounting arms
of the Ridgid 300 power
drive, approximately 12" out
from the body of the drive.
The Ridgid 300 must be
mounted to the floor for
continuous operation.
Extend the smaller diameter of
the support leg by loosening
the lock bolt on the support
leg and sliding the smaller
diameter tube to its required
length. Retighten the lock bolt.
(9 /
16
" wrench). The support legs
must be mounted to the floor
for continuous operation.
Grasp the Groover base on
opposite sides, lift the Groover
out of the shipping crate and
place the mounting slots in the
groover base over the extended
mounting arms.
Loosely attach pump assembly
to groover base using the ⅝"
nut and bolt provided, then
securely connect the coupler
located on the end of the hose
assembly to it's mating part on
the hydraulic ram.
Align the flats on the triangular
shaft tailpiece with the Ridgid
300 chuck jaws and slide the
Groover back into the chuck
jaws. Securely tighten the
chuck jaws. Push extension
arms in flush with the Groover
mounting base front.
The Groover should be leveled
for best grooving results. Place
level on top of hydraulic ram as
shown and adjust the support
legs as required to level the
Groover and provide a firm fixed
base location for both the
Groover and power drive.
Install the larger diameter
of the support leg tube into
the receiving socket on the
under side of the groover base.
Push the tube fully into the
receiving socket assuring that
the angled cut on the tube
bottoms in the receiving
socket. Tighten the retaining
bolt on the groover base.
Repeat for the other leg
(/" wrench).
Position the pump to the
desired orientation for ease
of operation. Tighten nut
to lock pump in position or
if desired, back off just
slightly to permit pump to
be oriented by operator to
most comfortable position
during groover operation
(/" wrench).
*“RIDGID” is a registered trade mark of Emerson Electric Company.
15
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37
48
CAUTION

1007 & 3007 ROLL GROOVER
6
8
PIPE SET-UP AND POSITION - STEEL PIPE (MODEL 1007 & 3007)
Set both plastic guide rolls
located on the front of the
Groover, into the correct
holes for the size pipe being
grooved (/" allen wrench).
Make sure the knurled stop
(groove diameter stop) is not in
contact with the top surface of
the groover housing. If contact
is noted, release hydraulic
pressure by turning the release
valve knob counterclockwise
allowing the groover head to
raise. Turn the knurled stop
counterclockwise sufficiently
to allow clearance between
the bottom of the knurled
Insert pipe over the bottom
roll (groove roll) positioning
the pipe flush against the
front flange of the bottom
roll. Be certain pipe does not
override this flange.
Using the slot on top of the
Roller plate adjustment rod,
lower the guide rolls into firm
contact with the pipe.
Note: Improper tool adjustment
will cause pipe flare and/or the
pipe to roll out of the machine.
Using the slot on top of the
roller plate adjustment rod,
raise (counterclockwise
rotation) the guide roll
mounting plate sufficiently
to ensure that the top
grooving roll makes contact
with the pipe prior to guide
roll contact.
Close the release valve on
the hydraulic pump by
turning the knob clockwise.
Pump the hydraulic hand
pump to lower the top
grooving roll into light firm
contact ( approx. 100 psi)
with the pipe.
Use one (1) roller pipe stand to support the pipe. Adjust the outboard pipe
stand to assure proper contact between the pipe and guide rolls. Pipe stand
should be 65% - 75% of the pipe length away from Groover. Looking at the
front of the Groover, the pipe stand should be positioned to angle the pipe
approximately 0° to 1/
4° downward, away from the front of the groover and
1/
4° to the left side at the Groover. See figures above.





The Model 1007 and Model 3007 Groovers come with 2" through 6" IPS pipe size grooving rolls installed unless otherwise
requested on your order. To change grooving rolls for other size(s) or for copper tube refer to page 13 for grooving rolls and guide roll
plate changeout.
65% – 75% OF
PIPE LENGTH
Adjustable Height
Pipe Stand
Groover Centerline
Pipe Centerline
0 to 1/4down
SIDE VIEW DIAGRAM
Groover Centerline
TOP VIEW DIAGRAM
Pipe Centerline
0 to 1/4toward user

stop and the top of the groover housing when the top grooving roll is in
contact with the pipe.

BUILDING CONNECTIONS THAT LAST
9
PIPE SET-UP AND POSITION - CTS COPPER SYSTEM (MODEL 1007 & 3007)
To groove copper tube using the CTS Copper System, the Steel/CTS Dual Guide Roll Assembly must be used for all sizes of tube.
(K, L, M, DWV). DO NOT use the Advanced Copper Method guide roll assembly when using the Copper CTS System. Failure to use
the correct guide roll assembly will result in the tubing rolling out of the machine before a correct groove can be made. If the Groover
is set-up for steel pipe or Advanced Copper Method, is will also be necessary to change the grooving rolls to the ones required for CTS
Copper System. Refer to page 13 for grooving roll and guide roll plate changeout.
Groover Centerline
TOP VIEW DIAGRAM
Pipe Centerline
0 to 1/4toward user
Set one plastic guide roll
located on the front of the
Groover, into the correct hole
for the size tube being
grooved (¼" allen wrench).
See hole location below.
Make sure the knurled stop
(groove diameter stop) is not
in contact with the top surface
of the groover housing. If contact
is noted, release hydraulic pressure
by turning the release valve knob
counterclockwise allowing the
groover head to raise.
Turn the knurled stop
counterclockwise sufficiently
to allow clearance between the
Insert tube over the bottom
roll (groove roll) positioning
the tube flush against the
front flange of the bottom
roll. Be certain tube does not
override this flange.
Using the slot on top of the
Roller plate adjustment rod,
lower the guide rolls into firm
contact with the tube.
Note: Improper tool adjustment
will cause tube flare and/or the
tube to roll out of the machine.
Using the slot on top of the
roller plate adjustment rod,
raise (counterclockwise
rotation) the guide roll
mounting plate sufficiently
to ensure that the top
grooving roll makes contact
with the tube prior to guide
roll contact.
Close the release valve on
the hydraulic pump by
turning the knob clockwise.
Pump the hydraulic hand
pump to lower the top
grooving roll into light firm
contact ( approx. 100 psi)
with the tube.
Use one (1) roller pipe stand to support the pipe. Adjust the outboard pipe
stand to assure proper contact between the tube and guide rolls. Pipe stand
should be 65% - 75% of the pipe length away from Groover. Looking at the
front of the Groover, the pipe stand should be positioned to angle the tube
approximately 0° to ¼° downward, away from the front of the groover and
¼° to the left side at the Groover. See figures above.
15

6

7
65% – 75% OF
PIPE LENGTH
Adjustable Height
Pipe Stand
Groover Centerline
Pipe Centerline
0 to
1
/ 4 down
SIDE VIEW DIAGRAM
GUIDE ROLL – HOLE LOCATION
2"-3" CTS Copper
(Same as 2"-31/2" Steel)
4"-8" CTS Copper
(Same as 4"-6" Steel)
SIDE VIEW
TOP VIEW
bottom of the knurled stop and the top of the groover housing when the top
grooving roll is in contact with the tube.

1007 & 3007 ROLL GROOVER
10
SETTING GROOVE DIAMETER - STEEL PIPE & CTS COPPER SYSTEM
Increase the pump pressure to the recommended set-up
pressure shown in the chart for the size and wall thickness
pipe to be grooved.
Slide the "C" shaped groove diameter gauge, for the pipe size to be
grooved under the adjustable Knurled Stop at top left side of the groover
base. Each gauge is marked with two (2) size ranges. Place the correct
pipe size area, for the size being grooved, under the adjustable knurled
nut. When grooving pipe with a diameter of 14"-16", use the area
marked 12".
The groove body diameter gauges are mounted on the back of the
groover body.
Note: For CTS Copper System, use the CTS Depth Gauge
Turn the Knurled Stop to snug against the surface of the groove diameter
gauge. Release the pump pressure by turning the pump release valve
counterclockwise and remove the groove diameter gauge.
1
2
3
For proper set-up and positioning of pipe, refer to instructions as shown on page 9
STEEL PIPE
RECOMMENDED SET-UP PRESSURE (BOTH MODELS)
Pipe Size Wall Set-up Pressure
Inches Schedule PSIG
2" - 6" 10 100
8"-12" 10 2,000
14"-16" 10 2,000
2" 40 100
21/
2"-4" 40 2,500
5"- 6" 40 3,600
8"- 10" 40 4,000
12" STD. 4,600
14"-16" STD. 4,600
CTS COPPER SYSTEM
RECOMMENDED SET-UP PRESSURE (BOTH MODELS)
Tube Size Wall Set-up Pressure
Inches Type PSIG
2"-4" K, L, M, DWV 100
5"-6" K, L, M, DWV 200
8" K, L, M, DWV 400
*“RIDGID” is a registered trade mark of Emerson Electric Company.

BUILDING CONNECTIONS THAT LAST
11
GROOVING THE PIPE OR TUBE - STEEL PIPE
Recheck for correct pipe
set-up and position on the
bottom roll and adjust as
required. Close the relief
valve on the hydraulic hand
pump and increase pump
pressure to 400 psi.
(200 psi for Sch. 10)
Maintain grooving force
until the Knurled Stop (groove
diameter stop) comes into
full, firm contact with the top
of the groover base head.
Allow the pipe to rotate 1 to
2 revolutions assuring
completion of the groove.
Release the foot switch to allow
the pipe to stop rotation.
Start the drive motor by
depressing the foot switch to
rotate the pipe. Assure that
the pipe is tracking firmly
against the back of the
bottom roll.
Open the hydraulic hand
pump release valve by turning
counterclockwise. Remove the
pipe from the Groover.
Check the groove diameter.
If required, adjust the groove
diameter stop to assure
grooves to be within Gruvlok
groove specification limits.
(Grooving Specifications are
shown on page 20 of these
instructions.)
With the pipe rotating,
increase grooving force
by slowly pumping the
hydraulic pump handle
to raise pump pressure.
Do not pump too fast.
1 4
2
5
5
3
KNURLED STOP** ADJUSTMENT GROOVE DIAMETER CHANGE
Turns Inches
⅛ .008"
¼ .016"
⅜ .024"
½ .032"
¾ .047"
1 .062"
1½ .094"
2 .125"
STEEL PIPE
RECOMMENDED GROOVING PRESSURE
Pipe Size Wall Grooving Pressure
Inches Schedule PSIG
2" - 6" 10 800 - 1,000
8" - 12" 10 3,000 - 3,400
14" - 16" 10 3,400 - 3,800
2" 40 1,600 - 2,000
21/
2" - 4" 40 2,600 - 3,000
5" - 6" 40 3,400 - 3,800
8" - 10" 40 4,400 - 4,800
12" STD. 4,600 - 5,000
14" - 16" STD. 4,600 - 5,000
Note: Adjustment of the Knurled Stop (groove diameter stop) will produce
the below listed groove diameter changes.
**Knurled Stop Rotation:
Clockwise rotation – Increase groove diameter
Counterclockwise rotation – Decrease groove diameter
After adjustment of the Knurled Stop, if the groove diameter is
large (i.e. shallow groove depth), place the pipe end back into the
Groover and complete the same groove to the new diameter stop
setting. If the groove diameter is small (i.e. deep groove depth), put
an unfinished end into the Groover and complete the groove.
Recheck the groove diameter for conformance to grooving
specifications.
MODEL 3007 ONLY – Extremely Important
Check to see that the Ridgid* 300 drive directional switch is set to
"reverse" position (clockwise rotation of the pipe looking at the front
of Groover.) Pipe must be square on ends.
Burrs or torch slag must be removed. Any pipe manufacturing seam, on
inside or outside of pipe, must be removed.
Using the pressure gauge mounted on the hydraulic ram maintain
approximately the listed grooving pressures for size and wall thickness
of pipe to efficiently form the groove.
*“RIDGID” is a registered trade mark of Emerson Electric Company.

1007 & 3007 ROLL GROOVER
12 *“RIDGID” is a registered trade mark of Emerson Electric Company.
GROOVING THE PIPE OR TUBE - COPPER TUBE: CTS COPPPER SYSTEM
Recheck for correct tube
set-up and position on the
bottom roll and adjust as
required. Close the relief
valve on the hydraulic hand
pump and increase pump
pressure to 100 psi.
Maintain grooving force until
the Knurled Stop (groove
diameter stop) comes into full,
firm contact with the top of the
groover base head. Allow the
pipe to rotate 1 to 2 revolutions
assuring completion of the
groove.
Release the foot switch to allow
the pipe to stop rotation.
Start the drive motor by
depressing the foot switch to
rotate the tube. Assure that
the tube is tracking firmly
against the back of the
bottom roll.
Open the hydraulic hand
pump release valve by turning
counterclockwise. Remove
the tube from the Groover.
Check the groove diameter.
If required, adjust the groove
diameter stop to assure
grooves to be within Gruvlok
With the tube rotating,
increase grooving force by
slowly pumping the
hydraulic pump handle to
raise pump pressure.
Do not pump too fast.
14
2
5
6
3
KNURLED STOP** ADJUSTMENT GROOVE DIAMETER CHANGE
Turns Inches
⅛ .008"
¼ .016"
⅜ .024"
½ .032"
¾ .047"
1 .062"
1½ .094"
2 .125"
Note: Adjustment of the Knurled Stop (groove diameter stop) will produce the
below listed groove diameter changes.
**Knurled Stop Rotation:
Clockwise rotation – Increase groove diameter
Counterclockwise rotation – Decrease groove diameter
After adjustment of the Knurled Stop, if the groove diameter is large
(i.e. shallow groove depth), place the tube end back into the Groover
and complete the same groove to the new diameter stop setting.
If the groove diameter is small (i.e. deep groove depth), put an
unfinished end into the Groover and complete the groove.
Recheck the groove diameter for conformance to grooving
specifications.
MODEL 3007 ONLY – Extremely Important
Check to see that the Ridgid* 300 drive directional switch is set to
"reverse" position (clockwise rotation of the tube looking at the front
of Groover.) Tube must be square on ends. Burrs must be removed. Any
tube manufacturing seam, on inside or outside of tube, must be
removed.
Using the pressure gauge mounted on the hydraulic ram maintain
approximately the listed grooving pressures for size and type of tube
listed below to efficiently form the groove.
CTS COPPER SYSTEM
RECOMMENDED GROOVING PRESSURE
Tube
Size
COPPER TUBING TYPE
K
Pressure L Pressure M Pressure DWV Pressure
In. PSI PSI PSI PSI
2" 600 500 400 –
21/
2" 700 600 500 –
3" 700 600 500 250
4" 900 800 600 300
5" 1,200 900 700 450
6" 1,500 1,100 800 600
8" 2,000 1,600 1,000 700
groove specification limits. (Grooving Specifications are shown on page 20
of these instructions.)

BUILDING CONNECTIONS THAT LAST
*“RIDGID” is a registered trade mark of Emerson Electric Company.
Using a large slotted
screwdriver and a ³/"
wrench, loosen the hex
nut located on the top of
the adjustment shaft
protruding from the top
of the groover head.
Remove the quick release pin
by grasping the ring located on
the end of the pin and pulling
straight up.
Loosen and remove the socket
cap screw to remove the hinged
collar from around the bottom
roll shaft at the back of the
groover base (/" allen wrench).
Cradle one hand under the
top roll and pull the top roll
shaft out from the front.
CAUTION: The top roll is
heavy. Brace your hand to
receive the weight of this
component. As the shaft
disengages, the top roll
will fall into your hand.
Remove the top roll from between the front and back plates of the grooving
head. If the bottom roll has been removed, lower the roll out of the grooving
head. If the bottom roll has not been removed (8"-12" and 14"-16" roll
removal), raise the roll out of the grooving head.
Screw the ¼" - 20 thumb
screw (same one that is used to
secure the depth gauges to the
main housing) into the tapped
hole in the top shaft.
Release the Ridgid*300 chuck
jaws from around the tailpiece
on the bottom roll.
Pull the bottom roll shaft out the front of the Groover.
11
1
2
3
4
2
1
2
TOOLS REQUIRED
(1) Large Slotted Screwdriver
(1) ¾" Wrench
(1) /₁₆" Allen Wrench
C. BOTTOM (DRIVE) ROLL
MODEL 3007 ONLY
A. GUIDE ROLL MOUNTING PLATE B. TOP (GROOVED) ROLL
If you have not removed the bottom roll (8"- 12" and 14"- 16" roll
removal) the weight of the top roll could pinch, or trap your hand
against the bottom roll.
GROOVING ROLL CHANGE - ROLL REMOVAL
13
With 2"- 6" grooving rolls installed – remove the bottom roll first, then remove the top roll. With 8"- 12" and 14"- 16" grooving rolls installed – remove
the top roll first, then remove the bottom roll.
NOTE

1007 & 3007 ROLL GROOVER
14
Position roller between the
front and back plates of
the grooving head aligning
the rollers bushings to
receive the top shaft as it
is inserted from the front
of the machine.
Thoroughly clean and inspect top shaft to ensure that it is free
from all burrs and galling.
Insert the hinged collar into the shaft slot and tighten the socket cap screw
(/" allen wrench).
Push the shaft inward, through the top rollers bushings,
stopping when the back of the shaft is flush with the back of
the grooving head.
Insert the bottom roll shaft
through the front of the groover
base exposing the triangular
shaped tailpiece at the back
of the Groover.
Lubricate shaft for ease
of installation.
MODEL 3007 ONLY
Align the flats on the triangular
shaft with the Ridgid 300*
chuck jaws. Slide the Groover
back on the mounting arms to
insert the triangular shaft
tailpiece into the chuck jaws.
Securely tighten the Ridgid
300 chuck jaws.
Note: Select the correct mounting plate for either steel pipe, Advanced Copper
Method, or CTS Copper System.
Rotate the top shaft to align
the cross drilled hole with
the corresponding hole in
the groover head. Remove
thumb screw from top shaft
and return it to its proper
storage position.
Insert the quick release pin.
When properly installed, the
spring loaded locking ball on
the bottom portion of the pin
will extend below the bottom
of the top shaft.
Note: Top rollers for the Advanced Copper Method utilize a spherical
bearing that the top shaft passes through. This bearing must be aligned
such that the top shaft hole is perpendicular to the face of the roll prior to
pin installation. DO NOT FORCE TOP SHAFT. When properly aligned,
the top shaft will slide in with little effort.
MODEL 1007 ONLY
Align the flats on the triangular
shaft with the motor–– drive
coupling and insert the shaft
into the coupling.
Note: Push the shaft in from the
front to fully expose the collar
receiving slot at the back end of
the Groover.



3
1A
1B






C. GUIDE ROLL MOUNTING PLATE
A. TOP (GROOVED) ROLL B. BOTTOM (DRIVE) ROLL
GROOVING ROLL CHANGE - ROLL INSTALLATON
Insert the adjustment shaft
from the bottom, into the hole
in the mounting block at the
front of the groover head.
Slide the shaft up to expose
threaded portion above the
top of the mounting block and
install the hex nut.
Using a large slotted
screwdriver and a ¾" wrench,
lightly snug the hex nut in
place.
With 2"-6" grooving rolls – Install the top roll first, then install the bottom roll. With 8" – 12" and 14" – 16" grooving rolls – Install the bottom roll first,
then install the top roll.
NOTE

BUILDING CONNECTIONS THAT LAST
15
Verify that the release valve knob on the pump is not hitting the pump housing
prior to the valve closing completely. There should be a slight gap between the
stop located on the knob and the pump body. If there is not, loosen the two set
screws using a ⅛" allen wrench and reposition knob accordingly.
Bleeding air from the system is necessary.
Air can accumulate in the system through prolonged use as well as repeatedly
making-up the quick connect coupling to the hydraulic ram.
BLEEDING PROCUDURE IS AS FOLLOWS:
1. Disconnect quick connect coupling and remove hydraulic ram from
the top of the Roll Groover.
2. Reconnect hydraulic ram to pump and allow hose and ram to
hang down.
3. Close release valve on pump and pump to fully extend hydraulic
ram. Tilt pump to the right (hose side) to eliminate high point in
hose and open release valve allowing the hydraulic ram to return to
above its fully retracted position. Repeat the above procedure fully
extending and retracting the hydraulic ram several times, thereby
releasing the trapped air into the pump reservoir.
4. Recheck fluid level and add as required.
Check hydraulic fluid level. Fully retract hydraulic ram piston by turning
pump release valve counterclockwise. Remove filler cap from the rear of the
reservoir body. The fluid level should come to the bottom edge of the filler hole
when the pump is level and resting horizontally on its base. Mobil DTE 24
hydraulic oil or its ISO 32 equivalent should be used.
1. Pull the bottom roll shaft out the front of the Groover.
2. A protective film of light oil should be applied to all rollers and
guide roll mounting plates. Frequency of application will vary due
to environmental conditions but shall be sufficient to prevent the
formation of surface rust.
Please contact your local Gruvlok branch to purchase replacement parts
and accessories for the Roll Groover. To facilitate ordering, an exploded
drawing of each machine along with replacement parts listings are
presented in the next section.
If you are having problems achieving or maintaining hydraulic pressure,
the following user serviceable items should be checked:



A. GENERAL
B. REPLACEMENT PARTS
C. HYDRAULIC MAINTENANCE
NOTES:
GROOVING MAINTENANCE
Due to the use of sealed bearings, the 1007 and 3007 Roll Groovers require very little maintenance.

1007 & 3007 ROLL GROOVER
16
REPLACEMENT PARTS- 1007 & 3007 GROOVED HEAD
1
12
10
11
9
8
7
6
5
13
4
3
2
ID PART NAME PART NO
1Quick Release Pin GL11775
2Hydraulic Ram Assembly GL11095
3 Knurled Stop Assembly GL11035
4 Spring GL11065
5 Thumb Screw GL11056
6 Hinged Shaft Collar GL11194
7 Cap Screw, ⁄"-20, L= ⅜" GL11767
8 Safety Mesh GL11313
9 Stop Plate Assembly GL11467
ID PART NAME PART NO.
10 Top Shaft GL11039
11 Bottom Roller:
2"-6" Steel GL11114
8"-12" Steel GL11119
14"-16" Steel (OPT) GL11337
2"-8" CTS Copper System (OPT) GL13801
12 Top Roller:
2"-6" Steel GL11110
8"-12" Steel GL11117
14"-16" Steel (OPT) GL11335
2"-8" CTS Copper System (OPT) GL13799
I ID PART NAME PART NO
13 Depth Gauge:
1"-3" Steel GL11115
4"-6" Steel GL11116
8"-12" Steel GL11120
2"-4" CTS Copper System (OPT) GL13850
5"-8" CTS Copper System (OPT) GL13851
3 REQUIRED

BUILDING CONNECTIONS THAT LAST
17
REPLACEMENT PARTS - 1007 BASE ASSEMBLY
ID PART NAME PART NO
1 Pump Assembly GL11081
Pump Assembly Consists of the Following:
1A Hydraulic Pump GL11082
1B Pump Plate GL11090
1C Cap Screw, 1 /
4"-20, L=1
/
2" GL11230
1D Cap Screw, 1 /
4"-20, L=5⁄8" GL11093
1E Hydraulic Pressure Gauge GL11084
2 Hex Bolt, 5⁄8"-11, L=11 /
2" GL11091
3 Hex Nut, 5⁄8"-11 GL11313
4 Leg Weldment GL11161
ID PART NAME PART NO
5 Hex Bolt, 3⁄8"-16, L=1" GL11150
6 Electronic Control Panel GL11168
7 Hex Bolt, 5⁄16"-18, L=1 /
2" GL11217
8 Motor & Gear Reducer GL11164
9 Bolt,
1
/
2"-13, L=21
/
2" GL11174
10 Lockwasher, 1 /
2" ID GL11197
11 Hex Nut, 1 /
2"-13 GL11198
12 Shaft Safety Cover GL11200
ID PART NAME PART NO
13 Gearbox Key GL11175
14 Flexible Coupling Body STD-0048
15 Spider GL11173
16 Shaft Coupling Assembly GL11195
17 Lockwasher, 3⁄8" ID GL11076
18 Hex Bolt 3⁄8"-16, L=11 /
4" GL11074
1
6
7
41A
1C
1B
1D
2
17
9
10
1E
12
3
8
16
15
14
13
5
18
11
4 REQUIRED
4 REQUIRED
4 REQUIRED
2 REQUIRED
2 REQUIRED
4 REQUIRED
4 REQUIRED

1007 & 3007 ROLL GROOVER
18
4 REQUIRED
3
8
6
8
7
2
1
4
1A
5
1C
1B
1D
1E
2 REQUIRED
2 REQUIRED
2 REQUIRED
2 REQUIRED
2 REQUIRED
2 REQUIRED
REPLACEMENT PARTS - 3007 BASE ASSEMBLY
ID PART NAME PART NO
1 Pump Assembly GL11081
Pump Assembly Consists of the Following:
1A Hydraulic Pump GL11082
1B Pump Plate GL11090
1C Cap Screw, 1 /
4"-20, L=1
/
2" GL11230
ID PART NAME PART NO
1D Cap Screw, 1 /
4"-20, L=5⁄8" GL11093
1E Hydraulic Pressure Gauge GL11084
2 Hex Bolt, 5⁄8"-11, L= 11 /
2" GL11091
3 Hex Nut, 5⁄8"-11 GL11092
4 Lockwasher,
3⁄8" ID GL11076
ID PART NAME PART NO
5 Bolt,
5⁄8""-16, L=11
/
4" GL11074
6 Upper Leg Weldment GL11145
7 Foot-Leg Sub-Assembly GL11147
8 Hex Bolt, 5⁄8"-16, L=1" GL11150

BUILDING CONNECTIONS THAT LAST
19
REPLACEMENT PARTS - 1007 & 3007 STEEL AND COPPER
GUIDE ROLL ASSEMBLIES
ID PART NAME PART NO
1 2"-12" Steel/CTS Dual Guide GL11100
Roll Assembly
Steel Guide Roll Assembly Consists of the Following:
1A Guide Roll GL11106
1B Washer, 1 /
2" GL11109
ID PART NAME PART NO
1C Shoulder Bolt, 1 /
2" GL11107
1D Guide Roll Guard GL11304
1E Cap Screw, 1 /
4"-20, L=1
/
2" GL 11230
1F Flat Head Screw,
1 /
4"-20, L= 3
/
4" GL11108
1G Hex Nut, 1 /
2" GL11198
ID PART NAME PART NO
Options:
14"-16" Steel Guide Roll Assembly GL11333
1D
1E
1F
1G
1
1A
1B
1C
ITEMS 1A, 1B 1C:
2 REQUIRED FOR STEEL
1 REQUIRED FOR CTS COPPER SYSTEM

1007 & 3007 ROLL GROOVER
20
COLUMN 1 - Nominal IPS Pipe size
COLUMN 2 - IPS outside diameter
COLUMN 3 - Gasket seat must be free from
scores, seams, chips, rust or scale
which may interfere with proper
sealing of the gasket. Gasket
seat width (Dimension A) is to be
measured from the pipe end to the
vertical flank in the groove wall.
COLUMN 4 - Groove width (Dimension B) is to be
measured between vertical flank of
the groove size walls.
COLUMN 5 - The groove must be of uniform
depth around the entire pipe cir-
cumference. (See column 6).
COLUMN 6 - Groove depth: for reference only.
Groove must conform to the groove
diameter “C” listed in column 5.
COLUMN 7 - Minimum allowable wall thickness
which may be roll grooved.
COLUMN 8 - Maximum allowable pipe end flare
diameter. Measured at the most
extreme pipe end diameter of the
gasket seat area.
GRUVLOK STANDARD ROLL GROOVE SPECIFICATIONS FOR STEEL & OTHER IPS SIZE PIPE
-1- -2- -3- -4- -5- -6- -7- -8-
Nominal
IPS
Pipe Size
Pipe OD Gasket Seat Groove Width Groove Diameter Groove Depth Min. Allow.
Wall Thickness
“T”
Max.
Flare
Diameter
“A” “B” “C” “D”
Actual Tolerance ±0.030/ ±0.76 ±0.030/ ±0.76 Actual Tol. +0.000 (Ref. Only)
In./DN(mm) In./mm +In./mm -In./mm In./mm In./mm In./mm -In./mm In./mm In./mm In./mm
2 2.375 +0.024 -0.024 0.625 0.344 2.250 -0.015 0.063 0.065 2.480
50 60.3 +0.61 -0.61 15.88 8.74 57.15 -0.38 1.60 1.7 63.0
21⁄22.875 +0.029 -0.029 0.625 0.344 2.720 -0.018 0.078 0.083 2.980
65 73.0 +0.74 -0.74 15.88 8.74 69.09 -0.46 1.98 2.1 75.7
3 3.500 +0.035 -0.031 0.625 0.344 3.344 -0.018 0.078 0.083 3.600
80 88.9 +0.89 -0.79 15.88 8.74 84.94 -0.46 1.98 2.1 91.4
31⁄24.000 +0.040 -0.031 0.625 0.344 3.834 -0.020 0.083 0.083 4.100
90 101.6 +1.02 -0.79 15.88 8.74 97.38 -0.51 2.11 2.1 104.1
4 4.500 +0.045 -0.031 0.625 0.344 4.334 -0.020 0.083 0.083 4.600
100 114.3 +1.14 -0.79 15.88 8.74 110.08 -0.51 2.11 2.1 116.8
5 5.563 +0.056 -0.031 0.625 0.344 5.395 -0.022 0.084 0.109 5.660
125 141.3 +1.42 -0.79 15.88 8.74 137.03 -0.56 2.13 2.8 143.8
6 6.625 +0.063 -0.031 0.625 0.344 6.455 -0.022 0.085 0.109 6.730
150 168.3 +1.60 -0.79 15.88 8.74 163.96 -0.56 2.16 2.8 170.9
8 8.625 +0.063 -0.031 0.750 0.469 8.441 -0.025 0.092 0.109 8.800
200 219.1 +1.60 -0.79 19.05 11.91 214.40 -0.64 2.34 2.8 223.5
10 10.750 +0.063 -0.031 0.750 0.469 10.562 -0.027 0.094 0.134 10.920
250 273.1 +1.60 -0.79 19.05 11.91 268.27 -0.69 2.39 3.4 277.4
12 12.750 +0.063 -0.031 0.750 0.469 12.531 -0.030 0.109 0.156 12.920
300 323.9 +1.60 -0.79 19.05 11.91 318.29 -0.76 2.77 4.0 328.2
T
B
D
C
OD
Flare
A
OUT OF ROUNDNESS: Difference between
maximum O.D. and minimum O.D. measured
at 90° must not exceed total O.D. tolerance
listed (reference column 2).
FOR IPS PIPE, the maximum allowable tolerance
from square cut ends is 0.03" for 2" thru 31⁄2";
0.045" for 4" thru 6"; and 0.060" for sizes 8"
and above measured from a true square line.
BEVELED-END PIPE in conformance with ANSI
B16.25 (371⁄2°) is acceptable, however square cut
is preferred.
GROOVE SPECIFICATION - STEEL