Anywire Bitty Series User manual

AnyWire Bitty series POKA-YOKE Terminal
AnyWire System Products Guide
A027XB-02□2-P
The AnyWire System Products Guide describes individual products. Refer to the Guide as necessary.
[Notes on Safety]
[Features] [Warranty]
-A027XB02*2P 1/5-
A027XB-02G2-P
[Type]
Bit Operation
Eject check input
Eject indicator lamp (Green)
A027XB-02R2-P
One point input
One point output
One point input
One point output
Eject check input
Eject indicator lamp (Red)
○Do not use for power supply of AnyWire Bitty series and for switching parallel signal for SBC (Single Board Controller) and
controller, etc.
Commonalization of mutual power supply systems may result in system failure.
○Use the AnyWire Bitty
1
2
4
8
16
32
64
128
LINK
ADDRESS
ON
A027XB-02G2-P
ADDRESS No.
Precautions that must be observed in order to use this system safely are indicated as shown below.
You must observe these precautions.
○System power supply
○Separately route high-voltage and power cables
○Connectors and terminals
○Do not impose any external loads on the units. Doing so may cause a failure.
○Do not disconnect or reconnect between the transmission line and slave units. A malfunction may be caused.
Use a stable, 24V DC power supply. Use of an unstable power supply may cause problems with the system.
Although the AnyWire Bitty Series has a high noise margin, keep the transmission line and I/O cables away from high-voltage and power cables.
* Pay careful attention to the length and installation of cable wiring to ensure that connectors and cables are neither overloade d nor disconnected.
* Make sure to prevent any metal objects from getting inside the connectors or the terminal blocks.
* Short-circuits caused by metal objects or mis-wiring are likely to damage the device.
Eject indicator lamp (Green) (Red)
Replaceable lever input
WARNING CAUTION
WARNING
○System Safety
○Always turn off the power before attempting to mount or replace.
This system is intended for general industrial applications. It does not have functions for supporting applications requiring h igher levels
of safety such as safety-related devices or accident prevention systems. The product must not be used for these purposes.
A WARNING indicates a potentially hazardous
situation which, if not handled correctl y, could
result in death or serious injury.
A CAUTION indicates a potentially hazardous situation
which, if not handled correctl y, may result in personal
injury or property damage.
CAUTION
* This product is compatible with the AnyWire Bitty series.
* This product has a replaceable lever switch (input) and
an indication to direct ejection (output) function.
* This product can be laid out with a φ28 pipe.
* Transmission and power supply can be connected with a
4-wire connection.
*
for transmission line connection.
* The distance for transmission is 100 m, and up to 128
units can be connected.
(Power supply to the entire system)
* The lever can be replaced.
■Warranty period
The warranty on the delivered Product shall continue to be
effective for one (1) year after the delivery thereof to a
location as designated by the original owne r.
■Scope of warranty
Should a defect occur in any part of the Product during
the foregoing warranty period when it is used normally in
Manual, the Company shall replace or repair the defect
free of charge, except when it arises as a result of:
[1] Misuse or abuse of the Product by the owner;
[2] Fault caused by other than the delivered Product;
by any person other than the Company's personnel;
[4] Any unusual force of nature, disaster or other cause
beyond the Company's control.
The term "warranty," as used herein, refers to the
warranty applicable to the delivered product alone. The
Company shall not be liable for consequential or
incidental damages resulting from any malfunction.
■Repair at cost
After the expiration of the warranty period, the owner shall
be responsible for all costs and expenses incurred for the
troubleshooting and repair of the Product. Even during the
warranty term, the Company shall repair any defects
arising from causes other than within the scope of the

LINK
Open Terminal
RDY
MONITOR
SET
SET
24V 24V
LG 0V DN
DP DP
DN
24V 24V DP DP
LG 0V DN DN
■Terminal layout
* The total length refers to
the total of the used cables.
Eject check switch
(Lever type)
Included
-A027XB02*2P 2/5-
A027XB-02□2-P
A027XB-02□2-P
A027XB-02□2-P
●Transmission line (Bitty line)
Connect transmission lines DP and DN correctly.
●Installation of transmission lines
Keep route transmission lines away from high-voltage and power cables.
Assign one transmission cable to one system of AB023-□□□. If multiple systems are used, assign a cable to each system.
If multiple systems are combined by a multi-wire cable, a malfunction may occur.
●AnyWire transmission line error
When the transmission line is not working properly, output is reset .
●Power supply to the AnyWire System
Install an AnyWire system-dedicated power supply to provide 24V DC power.
1
2
4
8
16
32
64
128
LINK
ADDRESS
ON
A027XB-02G2-P
ADDRESS No.
1
2
4
8
16
32
64
128
LINK
ADDRESS
ON
A027XB-02G2-P
ADDRESS No.
1
2
4
8
16
32
64
128
LINK
ADDRESS
ON
A027XB-02G2-P
ADDRESS No.
Eject indicator lamp
Master
30m or less
10m
or less
40-42 units
Pay attention to crimping direction of the link connector.
Improper connection results in malfunction or failure.
The hinge part side of the connector cover is the black line.
For details of link connector pressure welding work, refer to “How to pressure-weld link connector to at cable” in our separate manual.
(Contact our Sales Department.)
At time of
terminal treatment
At time of
intermediate
treatment
Connector cover Connector cover
Terminator AT0
LED
Black (DN)
White (DP)
■Transmission distance
within the maximum length
of 100 m
24V DC stabilized
power supply for
general-purpose
24V
0V
DP
DN
: Green
: White
: Red
: Black
24V
0V
DP
DN
: Green
: White
: Red
: Black
24V
0V
DP
DN
: Green
: White
: Red
: Black
■Wiring of POKA-YOKE Terminal
Manufacturer: Sumitomo 3M Limited
Applicable connector: Link connector
Cable used: 0.75mm2/4-wire at cable
Applicable connector: FK4-075-100 (100m)
Cable used: 0.75mm2/4-wire at cable
Applicable connector: FK4-075-100 (100m)
AB023-C1L
Input: 256 points
Output: 256 points
AB023-D1
Input: 256 points
Output: 256 points
FGDG SLDDBDA
CC-Link
Bit distribution I/O
terminal
DeviceNet
Bit distribution I/O
terminal
-V +V CANL Drain CANH
Connector layoutTypeCompatible Open Bus
[Connection Example]
Install an AnyWire
dedicated power
supply to supply to
the entire system.
24V DC stabilized
power supply set
voltage 26.4V.
Select capacity 1.3
times of required
consumption
current.
Transmission line consists of
four wires including power
supply by our at cable
(FK4-075-100).
Under this condition, number
of units of A027XB-02□2-P
connectable to
AB023-□□□ is up to 128
units per one system.
The terminator (AT0) is a composite element to
stabilize the transmission wave form.
Connect it at a position at the furthest end from
the master in the transmission line.
Note that it has own polarities.
(The LED lights up in a normal state.)
Improper connection may cause a malfunction
or a failure.
In order to turn ON the eject
check switch without fail, tilt
the lever at least approximately
30°or more.
The lever is allowed to be tilted
in any direction.
When connecting 128 units, refer to
the following conguration as an
example of using power efciency
most efciently.
○Use the cable with a connector protruding from the back
of the unit.
○Connect the cable, being careful not to reverse the
connection or cause a short circuit.
○When swaging by the link connector, we recommend
using a dedicated tool that can realize stable work
quality.
(L-TOOL-N: SUZUDEN CORPORATION)
When making the connection, make sure that the
cable is not under tension.
In addition, do not x the unit while the cable is
under tension.
Trunk line side
If a shock of 0.49 G or greater is applied to the
eject check switch, it may cause damage.
Do not force the lever, such as by "twisting it"
or "pulling it downward." Doing so may damage
the eject check switch.
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION

[Specifications] [Power Consumption/Mass]
[Installation Location]
-A027XB02*2P 3/5-
Rated power supply voltage
Ambient temperature use
Ambient humidity use
Temperature/humidity storage
Atmosphere
Noise resistance
24V DC (Power supply from AnyWire Master unit.)
Allowable power voltage range
21.6V DC - 27.6V (24V DC +15% - -10%)
Ripple 0.5Vp-p
0 - +55℃
35 - 85%RH No condensation
-20 - +70℃/35 - 95%RH
No corrosive gas
1200Vp-p (Pulse width 1 μs)
Transmission method
Synchronization method
Transmission procedure
Transmission clock
Connection mode
Address setting range
Number of connection points
Transmission distance
Number of simultaneously
output on points
Number of occupied data items
Item Specication
DC power supply superimposed total frame/cyclic method
Frame/bit synchronization method
Dedicated protocol (AnyWire Bus)
27.8kHz (when using AB023-□□□)
Transmission cycle time
5.5ms (when setting input 128 points, output 128 points)
Note ) Transmission delay time is 1 cycle to 2 cycle time.
Bus type (Multi-drop method, T-branch
method, Tree branch method)
4-wire power batch supply method
0 - 255
Up to 128 units (Connect to A027XB-02□2-P only)
Up to 100 m (0.75mm
2
when using our at cable)
128 points (When using an indication output test only)
Input 1 bit/output 1 bit
[Monitor Setting]
[Address Setting]
A027XB-02□2-P
Type Power Consumption Mass
100g
During standby : 10mA
While the indication is ON : 20mA
254
6
0
Bit
Address
Switch Setting
2 4 8 16 32 64 128
・
・・ ・・ ・・ ・・ ・
・
・
・
・
○
○ ○○
○
○
Setting example
・
・
・
・・ ・・ ・・ ・・ ・・ ・・ ・・ ・
1
・
・
・
・
○ ○
* There is no speed setting.
* Set in such a manner so as not to exceed the maximum number
of transmission points including the number of own terminals.
ON
LINK indicator Eject indicator lamp
Address cover
Slide it in ←direction to open.
- Address numbers are used to correspond to the I/O memory map of the controller.
- Bit operation terminal
This terminal performs word-by-word data verification and update.
- You can set addresses on a point-by-point basis.
- The DIP switch value is set as the same address for the input and output.
- It is registered as the “Input unit” in registration by address automatic
recognition operation on the AnyWire Master side.
Indication LED
Flashing
LINK
(Red)
Eject indicator lamp
(Green) (Red)
Lights up Goes out
Indicated state
Goes out
Lights up
Goes out
Lights up
Monitor information
Transmission signal received
Disconnection of power
Abnormal transmission
(disconnection, short-circuit)
Eject indicaton
×
×
2
8
4 32 64 16 128
■Make sure to supply power to 24V DC line for A027XB-02□2-P
from the power supply which is supplied to the AnyWire Master.
1
2
4
8
16
32
64
128
LINK
ADDRESS
ON
1
2
4
8
16
32
64
128
LINK
ADDRESS
ON
2
8
4
32
64
16
128
1
2
8
4
32
64
16
128
1
2
8
4
32
64
16
128
Open
* Location where the unit will not be subject to vibration or shock.
* Do not install the POKA-YOKE Terminal (AU27XB-02□2-P) lengthwise.
* Where the body is not exposed to waste metal or sputter.
* Location where humidity is 35 to 85% RH, non-condensing.
* Location where the atmosphere is free of corrosive gas, ammable gas,
and sulfur.
* Location where there are no high-voltage or high-current cables.
* Location where there are no cables and controllers that generate servo,
inverter, or other high-frequency noise.
This unit does not have any special protective structure.
×
Do not install
the unit
lengthwise.
Protect the unit from
shock (no more than
0.49 G). It may cause
damage.
Do not install the
unit in a location
subject to constant
vibration.
- This terminal has a monitor function.
- LINK indicator indicates the state of the
system as shown in the table on the right.
- In cases other than normal indications,
immediately turn off the power and eliminate
the associated cause then turn on again after
checking safety.
The numbers set with the address setting switch of
the terminal correspond to the addresses of the
“eject indicator lamp (output)” and the “eject check
switch (input),” respectively.
Address setting switches are
located under the cover.
When the lever is slid in the
right direction in the posture in
the gure on the right, the
switch is turned ON.
Operate the lever without fail.

[How to Mount Fittings on the Pipe]
[How to Replace the Lever]
-A027XB02*2P 4/5-
onto the hinge part of the
body.
and then pull the body to
make the connection. When
the body piece snaps into
made.
Slide the body to adjust the
position.
Once the position has been
pipe with the provided bolts.
M6 bolt fastening torque: 1.5 - 2 N-m
Fitting B
Hinge part
Body
Body piece
Hex socket bolt
(M6×15)
One bolt is attached
to the bod y.
1
2
8
4
32
64
16
128
1
2
4
8
16
32
64
128
LINK
ADDRESS
ON
ADDRESS No.
CC
D
E
1
2
4
8
16
32
64
128
LINK
ADDRESS
ON
ADDRESS No.
B
F
■Removal of Rubber Lever
(1) Push the black part of the retention ring for the
rubber lever in the direction of B and release the
View A B
ARubber lever
Retention ring for
rubber lever
② Rubber lever
①Retention ring for rubber lever
Front View
(2) Remove the rubber lever from the rubber lever
①→②).
① New rubber lever
② New retention ring for
rubber lever
■Mounting the Rubber Lever
(1)
boot section and place the retention ring over the rubber lever . Use a
new retention ring for the rubber leve r.
Rubber lever
Retention ring for
rubber lever
■Rubber Lever Set
for Replacement
Type：A027-LSE-01-5P
(5 sets)
(2) Mount the retention ring for the rubber lever to the (D) position (Rubber
lever boot section) in the front view.
Fasten the outer circumference of the rubber lever boot section after
pushing the black mark part in the direction of C with pliers, etc., and
matching the stopper piece until D and E contact each other (Refer to F).
Outer circumference
of rubber lever
boot section
Rubber lever
Mounting position of
the retention ring
for the rubber lever (D)
View B
Retention ring
for rubber lever
Example of
Front View

Unit : mm
[Outer Dimension Drawings]
[Address]
-A027XB02*2P 5/5-
Printed in Japan 2010,2012,2016 UMA-06647E-EN
4 123
Commercially available round pipe φ28.0
Lot seal
110
55 25 36
5
13
10.2
7.5
30
9
18
(66) 36
□22
Fasten with hex socket bolt
(150)
(48)
φ28
1
2
4
8
16
32
64
128
LINK
ADDRESS
ON
1=DN
2=DP
3=0V
4=24V
Link connector
Sumitomo 3M Limited
38104-P018-P00FL
Attached hex
socket bolt (M6×15)
M6 bolt fastening
torque: 1.5 ～2 N-m
HKV
4 wires×AWG18
A027XB-02G2-P
ADDRESS No.
Anywire Corporation
Headquarters :1 Babazusho, Nagaokakyo-shi, Kyoto 617-8550 JAPAN
:Contact by mailContact [email protected]
:Contact by website http://www.anywire.jp