aoyue INT 899A+ User manual

INSTRUCTION MANUAL
Thank you for purchasing Aoyue Int899A+ SMD REWORK STATION.
It is important to read the manual before using the equipment.
Please keep manual in accessible place for future reference.
INT 899A+
SMD REWORK STATION
AOYUE®

This appliance can be used by children aged from 8 years and above and persons with reduced
physical, sensory or mental capabilities or lack of experience and knowledge if they have been
given supervision or instruction concerning use of the appliance in a safe way and understand the
hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall
not be made by children without supervision.
The specific instructions related to the safe operation of this appliance (as given in 7.12 of this
standard) shall be collated together in the front section of the user instructions.
The height of the characters, measured on the capital letters, shall be at least 3 mm.
These instructions shall also available in an alternative format, e.g. on a website.
A fire may result if the appliance is not used with care, therefore:
→be careful when using the appliance in places where there are combustible materials ;
→do not apply to the same place for a long time;
→do not use in presence of an explosive atmosphere;
→be aware that heat may be conducted to combustible materials that are out of sight;
→
place the appliance on its stand after use and allow it to cool down before
storage;
→do not leave the appliance unattended when it is switched on.
Rohs
Correct Disposal of this product
This marking indicates that this product should not be disposed with
other household wastes throughout the EU. To prevent possible harm
to the environment or human health from uncontrolled waste dis-
posal, recycle it responsibly to promote the sustainable reuse of
material resources. To return your used device, please use the return
and collection systems or contact the retailer where the product was
purchased. They can take this product for environmental safe recy-
cling.
Manufacturer:
AOYUE INTERNATIONAL LIMITED
Jishui Industrial Zone, Nantou, Zhongshan City,
Guangdong Province, P.R.China
http://www.aoyue.co

3
SPECIFICATION
MAIN STATION
Power Input : available in 110V / 220V
Station Dimensions: 190(w) x 80(h) x 228(d) mm
Weight: 2.85Kg
SOLDERING IRON
Power Consumption: 35W
Temperature Range: 200°C - 480°C
Heating Element: Ceramic Heater
Output Voltage: 24V
HOT AIR GUN
Temperature Range: 100°C - 480°C
Heating Element: Metal Heating Core
MOTOR TYPE Turbine Motor
Power Consumption: 600W
*Specifications are subject to change without prior notice.
This manual is designed to familiarize and instruct the operator
with the proper usage and maintenance of the equipment. The
“Care and Safety Precautions” section explains the hazards of
using any type of soldering or reworking device. Please read
carefully and observe the guidelines in order to maximize usage
and minimize the risk of injury or accidents .
Specification ……………………………………………… 3
Package Inclusion ……………………………………………..… 3
Function and Features ………………………………………… 4
Safety Precautions ……………………………….…… 5
Installation Procedure …………………………………..………… 6
Operating Guide ………………………………..….... 7

4
FUNCTION and FEATURES
●Microprocessor-controlled ESD safe equipment.
●3-in-1 repairing system combining Hot Air Gun, Soldering Iron, and
Desoldering Gun in one sophisticated package.
●Digital control and display of hot air temperature, soldering iron
temperature, desoldering gun temperature and air pressure with touch type
panel controls for precision and ease of use.
●The desoldering gun is equipped with air cylinder type vacuum pump for
stronger suction and zero-crossing circuit that prevents electrical surges.
●Integrated smoke absorber functionality with filter pad to efficiently absorb
and filter harmful fumes.
●Uniquely designed compound tip that integrates the ceramic heating
element and sensor in just one component. Replacing tips is as easy as
slipping it in/out of the compatible 24V soldering iron.
●User configurable 1 to 30 minute idle-to-auto-stand-by mode (with 5
minutes as default) for additional device protection and power saving.
●Built-in auto-cooling process that protects the system and its components
from excessive heat, prolonging usage life.
●Built-in auto-sleep mode for soldering iron and desoldering gun.
●Compatibility with air nozzles of various types.
●Compatibility with different kind of soldering tips.
PACKAGE INCLUSIONS
1 unit 899A+ Main Station with Hot Air Gun
1pc AT-8 nozzle set (T1196, T1197,T1313)
1pc B004 Soldering Iron
1pc 2660 Soldering Iron Stand**
1pc Hot Air Gun Holder
1pc IC Popper
1pc Power Cord
1pc Instruction Manual
** Kindly refer to soldering iron stand installation on page 6 for parts and
instructions.

5
SAFETY PRECAUTIONS
CAUTION: Improper usage can cause serious injury to personnel
and/or damage to equipment. For your own safety, please observe
the ff. precautions.
●Check each component after opening the package to make sure everything is in
good condition. If there are any suspected damage, do not use the item and
report the issue to your vendor.
●Turn OFF the main power switch and unplug the device when moving the device
from one location to another.
●Do not strike or subject the main unit to physical shock. Use carefully to avoid
injury and damage to any part.
●Handle with care.
- Never drop or sharply jolt the unit.
- Contains delicate parts that may break if the unit is dropped.
●Make sure the equipment is always grounded. Always connect power to a
grounded receptacle.
●Temperature may reach as high as 480°C when switched ON.
- Do not use the device near flammable gases, paper and other flammable
materials.
- Do not touch heated parts, which can cause severe burns.
- Do not touch metallic parts near the tip.
●Disconnect the plug from the power source if the unit will not be used for a long
period.
- Turn off power during breaks, if possible.
●Use only genuine replacement parts.
- Turn off power and let the unit cool before replacing parts.
●The unit may produce a small amount of smoke and unusual odor during initial
usage. This is normal and should not yield any negative result when reworking.
●Soldering process produces smoke — use on well ventilated place.
●Do not alter the unit, specifically the internal circuitry, in any manner.

6
A. Hot air gun holder:
1. Remove the two screws on the top right surface of the machine.
2. Install the Hot air gun holder at the top right surface of the unit.
3. See Figure 1 for the proper positioning of the holder.
4. Fasten back the each screw.
B. Soldering iron stand
INSTALLATION PROCEDURE
Air Pressure
Control
Hot Air Gun
Switch
Reset Button
Screw
Hot Air Gun
Stand
Solder Iron
Switch
Solder Iron
Temperature
Control
Hot Air Temperature
Air Pressure Level
Indicator
Soldering Iron
Temperature
Indicator
Soldering
Iron Output
Hot Air Gun Output
Hot Air Temperature Control
①
③
②

7
A. HOT AIR GUN REWORKING
1. Plug the power cord.
2. Turn on the upper right hand switch. Digital readout of current temperature
will appear.
3. Adjust temperature and airflow according to the type of component being
reworked. NOTE: If reworking plastic or larger components, higher tempera-
ture and airflow is needed.
4. When proper adjustment of airflow and temperature has been set, wait a
few seconds for the temperature and airflow to stabilize.
5. DESOLDERING. Maintain a 15mm distance between the component to be
reworked and the hot air gun. Move the air gun in a rotating manner focus-
ing around the component. When solder starts to melt and sparkle, check if
component can be moved. Use a tweezers or IC popper to detach the com-
ponent.
6. SOLDERING. Maintain a 15mm distance between the component to be
soldered and the hot air gun. Move the air gun in a rotating manner focus-
ing around the component. Wait until the component bonds.
7. Place handset to holder when not in use.
8. Lower set temperature settings and in-
crease airflow after usage, wait for tem-
perature display to go below 150C.
9. Turn off the hot air gun power switch.
B. SOLDERING IRON REWORKING
1. Plug the power cord.
2. Turn on the soldering iron switch. Power indicator will light up permanently.
3. For first time usage, set temperature to 2500C until power indicator blinks.
Melt some solder flux to cover the tip of the soldering iron rod. Keep solder-
ing iron tip covered with a thin layer of flux.
4. When soldering iron is in standby, decrease temperature to 2500C or below.
Turn off the switch if it exceeds 20 minutes of not using. This will guarantee
welding quality and lengthen heating element and tip usage life.
5. Unplug power coed if not in use.
OPERATING GUIDE
CAUTION! Do not let the air
stand in one position for more
than one second.

Replacement Air
Nozzles
2Ø
1325 Air Nozzle
1142 Air Nozzle
MODEL＃NOZZLE SIZE Ø
1124 2.4mm
1130 4.4mm
1194 6mm
1195 8mm
1196 7mm
1197 9mm
1198 12mm
MODEL＃IC SIZE L(mm)
1191 SIP25L 26
1192 SIP50L 52.5
MODEL＃IC SIZE L(mm) W(mm)
1010 9×9mm 10 10
1313 12×12mm 13 13
1616 15×15mm 16 16
1919 18×18mm 19 19
2828N 27×27mm 28 28
3030N 29×29mm 30 30
3232W 31×31mm 32 32
3636W 36×36mm 36 36
3939W 38×38mm 39 39
4141W 40×40mm 41 41
4343W 42×42mm 43 43
4545W 44×44mm 45 45
MODEL＃IC SIZE A(mm) B(mm) C(mm) D(mm)
1125 10×10mm 9 9 16 16
1126 14×14mm 14 14 21 21
1127 17.5×17.5mm 18 18 25 25
1128 14×20mm 20 14 21 27
1129 28×28mm 28 28 35 35
1215 42.5×42.5mm 41 41 48 48
1261 20×20mm 19 19 26 26
1262 12×12mm 11 11 18 18
1263 28×40mm 38 28 35 45
1264 40×40mm 39 39 46 46
1265 32×32mm 31 31 38 38
MODEL＃IC SIZE L(mm) W(mm) A(mm) B(mm)
1131 4.4×10mm 11 3.8 9 10.3
1132 5.6×13mm 16 4.7 14 11.7
1133 7.5×15mm 17 6 15 13
1134 7.5×18mm 20 6 18 13
1257 11×21mm 22 11 20 18
1258 7.6×12.7mm 12 7 10 14
1259 13×28mm 30 12.5 28 19.5
1260 8.6×18mm 20 7.7 18 14.7
MODEL＃IC SIZE L(mm) W(mm) A(mm) B(mm)
1183 15×8mm 17 7 15 14
1184 18×8mm 20 9 18 16
1214 10×26mm 27 11 25 18
TSOL
SERIES
MODEL＃IC SIZE L(mm) W(mm) A(mm) B(mm)
1185 13×10mm 11 11 9 18
1186 18×10mm 12 17 10 24
1187 18.5×8mm 11 18 9 25
MODEL＃IC SIZE L(mm) W(mm) A(mm) B(mm)
1180 17×17mm 17.2 17.2 24.2 24.2
1181 19×19mm 18.2 18.2 25.2 25.2
1182 24×24mm 23.2 23.2 30.2 30.2
1203 35×35mm 34.2 34.2 41.2 41.2
BQFP
SE-
SGL SERIES
SIL SERIES
45º
10mm
5mm
22mm 22mm
22mm
22mm
22mm
22mm
22mm
SOJ
SERIES
SOP
SERIES
BGA
SERIES
QFP
SERIES
PLCC
SERIES
Ø
MODEL＃IC SIZE A(mm) B(mm) C(mm) D(mm)
1135 17.5×17.5mm 17.5 17.5 24.5 24.5
1136 20×20mm 20 20 27 27
1137 25×25mm 25 25 32 32
1138 30×30mm 30 30 37 37
1139 7.3×12.5mm 7.5 12.5 14.5 19.5
1140 11.5×11.5mm 12 12 19 19
1141 11.5×14mm 12 14 19 21
1188 9×9mm 10 10 17 17
1189 34×34mm 35.5 35.5 42.5 42.5