AP Cumberland Feed-Link 2 User manual

PNEG-2340
Feed-Link 2
Installation and Operation Manual
PNEG-2340
Version: 1.0
Date: 07-22-21

2PNEG-2340 Feed-Link 2
All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.

Table of Contents
PNEG-2340 Feed-Link 2 3
Contents
Chapter 1 Getting Started .....................................................................................................................................4
Introduction ............................................................................................................................................4
Selecting the Load Cell ..........................................................................................................................4
Tools Needed for Installation .................................................................................................................4
Chapter 2 Safety .....................................................................................................................................................5
Safety Guidelines ...................................................................................................................................5
Cautionary Symbol Definitions ...............................................................................................................6
Safety Cautions ......................................................................................................................................7
Safety Sign-Off Sheet ............................................................................................................................9
Chapter 3 Parts Identification .............................................................................................................................10
Chapter 4 Load Cell Installation .........................................................................................................................13
Removing Anchor Nuts ........................................................................................................................13
Raising the Bin .....................................................................................................................................14
Installing the Load Cell Base ................................................................................................................15
Install Load Cell and Attach to the Bin Leg ..........................................................................................16
Running Load Cell Cables ...................................................................................................................17
Chapter 5 Installing the Stand Alone Display Units .........................................................................................18
Mounting Display and Junction Boxes .................................................................................................18
Installing the Stand Alone Bin Mounted Display Units .........................................................................19
Chapter 6 Remote Mounted Display Units with Junction Box ........................................................................22
Connecting the Load Cells to the Junction Box ...................................................................................22
Connecting the Ten (10) Conductor Cable to the Junction Box ...........................................................22
Connecting the Ten (10) Conductor Cable to the Display Unit ............................................................23
Chapter 7 Networking ..........................................................................................................................................24
Explanation of Daisy Chain Network ....................................................................................................24
Optional Networking Layouts ...............................................................................................................25
Network Wiring of Display Unit .............................................................................................................26
Network Master Wiring .........................................................................................................................27
Connecting the 24 VDC Power to Network Master ..............................................................................27
Connecting the RS485 Network Cables to the Network Master ..........................................................28
Chapter 8 Water Meter Option ............................................................................................................................29
Optional Water Meter ...........................................................................................................................29
Chapter 9 RF Module Option ..............................................................................................................................31
Mount RF Module to Bin Leg ...............................................................................................................31
Mount RF Module to the Outside of the Building .................................................................................32
Connecting Wires to the RF Module ....................................................................................................33
Possible RF Module Layouts ...............................................................................................................35
Chapter 10 Display Unit Calibration and Setup ................................................................................................36
Features .............................................................................................................................................36
Display Unit Setup ..............................................................................................................................37
Troubleshooting Display Unit ..............................................................................................................41
Chapter 11 Feed-Link Network Master ...............................................................................................................43
Chapter 12 Warranty ............................................................................................................................................45

4PNEG-2340 Feed-Link 2
1. Getting Started
Introduction
READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could
result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all
quantities are correct. The customer should report and note any damage or shortage on the bill of lading
to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily
accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear
within the warranty period. In some circumstances, the company also provides field improvements, often
without charge to the customer, even if the product is out of warranty. Should the equipment be abused,
or modified to change its performance beyond the factory specifications, the warranty will become void
and field improvements may be denied.
Selecting the Load Cell
NOTE: 5K calibrated load cells will not be offered. Only 8K and 12K calibrated load cells are available.
5K un-calibrated load cells are still available for replacement on legacy systems.
Use the proper load cell for the application. Two (2) sizes of load cells are available, an 8,000 lbs. per leg
load cell and a 12,000 lbs. per leg load cell. To determine which load cell to use, add the empty bin weight
to the maximum weight of feed the bin will hold in lbs. Divide this total maximum weight by the number of
legs the bin has. If this number is 8,000 lbs. or less, use the 8,000 lbs. cell, (INT-4854). If this number is
over 8,000 lbs., use the 12,000 lbs. load cell (INT-4855). This system cannot be used if the weight per leg
is greater than 12,000 lbs.
Tools Needed for Installation
Tools
Tools that can be used during installation may include:
1. Drill
2. Crescent wrench
3. Reciprocating saw
4. Wire cutters
5. Jack lift
6. Impact or ratchet
7. Wire ties
NOTE: Follow all operating and safety guidelines that were provided with the tools.
Empty bin weight (lbs.)
+
Max. weight of feed bin will hold (lbs.)
Number of bin legs = Load cell weight

PNEG-2340 Feed-Link 2 5
2. Safety
Safety Guidelines
Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is
written to help you understand safe operating procedures and problems that can be encountered by the
operator and other personnel when using this equipment. Read and save these instructions.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable
regulations,whichmust be carefullyfollowedin all cases.Authorities having jurisdiction mustbe consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
ST-0001-4

2. Safety
6PNEG-2340 Feed-Link 2
Cautionary Symbol Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
NOTICE
DANGER
WARNING
CAUTION
This symbol indicates an imminently hazardous situation
which, if not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation
which, if not avoided, can result in serious injury or death.
This symbol indicates a potentially hazardous situation which,
if not avoided, can result in minor or moderate injury.
This symbol is used to address practices not related to
personal injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005-2

2. Safety
PNEG-2340 Feed-Link 2 7
Safety Cautions
Use Personal Protective Equipment
Eye
Protection
Hearing
Protection
Hand
Protection
Head
Protection
Respiratory
Protection Foot
Protection
Fall
Protection
• Use appropriate personal protective equipment:
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004-1
Follow Safety Instructions
• Carefully read all safety messages in this manual and safety signs
on your machine. Keep signs in good condition. Replace missing or
damaged safety signs. Be sure new equipment components and
repair parts include the current safety signs. Replacement safety
signs are available from the manufacturer.
• Learn how to operate the machine and how to use controls properly.
Do not let anyone operate without instruction.
• If you do not understand any part of this manual or need assistance,
contact your dealer.
ST-0002-1
Sharp Edge Hazard
• This product has sharp edges, which can cause serious injury.
• To avoid injury, handle sharp edges with caution and always use
proper protective clothing and equipment.
ST-0036-2

2. Safety
8PNEG-2340 Feed-Link 2
Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep area
clean and dry.
• Never service equipment while it is operating. Keep hands, feet,
and clothing away from moving parts.
• Keep your equipment in proper working condition. Replace worn
or broken parts immediately.
ST-0003-1
Stay Clear of Hoisted Equipment
• Always use proper lifting or hoisting equipment when assembling or
disassembling equipment.
• Do not walk or stand under hoisted equipment.
• Always use sturdy and stable supports when needed for installation.
Not following these safety precautions creates the risk of falling
equipment, which can crush personnel and cause serious injury
or death.
ST-0047-1
Install and Operate Electrical Equipment Properly
• Electrical controls must be installed by a qualified electrician and
must meet the standards set by applicable local codes (National
Electrical Code for the US, Canadian Electric Code, or EN60204
along with applicable European Directives for Europe).
• Lock-out power source before making adjustments, cleaning,
or maintaining equipment.
• Make sure all equipment and bins are properly grounded.
ST-0075-1
Lifting Hazard
• Single person lift can cause injury.
• Use a mechanical lifting device to lift or move the equipment
during installation.
ST-0021-2

2. Safety
PNEG-2340 Feed-Link 2 9
Safety Sign-Off Sheet
Below is a sign-off sheet that canbe used to verify that all personnel have read and understoodthe safety
instructions. This sign-off sheet is provided for your convenience and personal record keeping.
Date Employee Name Supervisor Name
ST-0007

10 PNEG-2340 Feed-Link 2
3. Parts Identification
Ref # Parts Part # Description
1
INT-4851 Feed-Link 2 Display Unit 24 VDC
INT-4853 Feed-Link 2 Display Unit, 110/220V, 50/60 Hz
2INT-4852 Display Unit Lid Board
3INT-2100330 Junction Box
4INT-1100290 Network Master (Includes IYR Service)
5
INT-4850B Display Unit Base Board with Enclosure 24 VDC
INT-4814 Display Unit Base Board with Enclosure
110/220V, 50/60 Hz

3. Parts Identification
PNEG-2340 Feed-Link 2 11
6INT-4812 Bin Leg Mounting Bracket (for Display Unit and
Junction Box)
7
INT-4854 8,000 Lbs. Calibrated Load Cell Assembly
INT-4855 12,000 Lbs. Calibrated Load Cell Assembly
8INT-4825 RF Module
9
INT-4831-100
Wire for 24 VDC Power and Communication
(Separate Runs for Ea.) 18 Gauge, 2 Cond.,
Shielded with Drain.
INT-4831-500
INT-4831-1000
Ref # Parts Part # Description

3. Parts Identification
12 PNEG-2340 Feed-Link 2
10
INT-4818-25 25' of 10 Wire Cable for Junction Boxes
INT-4818-50 50' of 10 Wire Cable for Junction Boxes
INT-4818-75 75' of 10 Wire Cable for Junction Boxes
INT-4818-100 100' of 10 Wire Cable for Junction Boxes
INT-4818 1000' of 10 Wire Cable for Junction Boxes
11 INT-2100331 Low Voltage (24 VDC) Transformer
(Can Power Up to twelve (12) Devices)
12 INT-8280046 Replacement Transformer for Network
Master Unit
13 INT-1210283 Replacement Low Voltage (24 VDC)
Transformer
14 INT-4823 Bin Leg Mounting Bracket for RF Module
Ref # Parts Part # Description

PNEG-2340 Feed-Link 2 13
4. Load Cell Installation
Removing Anchor Nuts
1. Use a 3/4" wrench or crescent to remove the
nutandwasher from theanchorboltonthe bin
leg. (See Figure 4A.)
2. Remove the side bolts using 9/16" wrench and
impact wrench or ratchet. (See Figure 4B and
Figure 4C.)
3. Repeat on all the bin legs.
Figure 4A Removing Nut from the Anchor Bolt
Figure 4B Remove leg anchor base plate side bolts
using impact wrench and wrench.
Figure 4C All bolts, nuts and washers removed from
the anchor base plate.

4. Load Cell Installation
14 PNEG-2340 Feed-Link 2
Raising the Bin
1. Place 4 x 4 spanner board under bin hopper
braces. (See Figure 4D.)
2. Center lift jack under 4 x 4 spanner brace.
(See Figure 4D.)
3. Lift bin with jack about 4". This should lift
two (2) bin legs. (See Figure 4E.)
4. Remove the leg anchor base plate.
Figure 4D Jacking Up the Bin
Figure 4E Lift Bin about 4"
Only install load cells on an
empty bin. Lifting a bin with feed
in it can result in damage to the
bin and potential personal injury.

4. Load Cell Installation
PNEG-2340 Feed-Link 2 15
Installing the Load Cell Base
1. Shortening the anchor bolt may be required.
It can protrude no more than 1-1/4" above the
foundation. (See Figure 4F.) NOTE: You may
find it easier to put the nut on the bolt and cut
the bolt flush with the nut. This way the
threads are not stripped on the bolt and there
is not a problem getting the nut on.
2. Position the load cell base under the bin leg
and around the anchor bolt as shown.
(See Figure 4G.)
3. Replace washer and nut onto the anchor bolt.
DO NOT tighten fully until assembly is
complete. (See Figure 4H.) Figure 4F Cut anchor bolt so it sticks up less than
1-1/4" from foundation.
Figure 4G Slide Cell Base Under Leg
Figure 4H Leave anchor bolt loose until
assembly is complete.

4. Load Cell Installation
16 PNEG-2340 Feed-Link 2
Install Load Cell and Attach to the Bin Leg
1.Placetheloadcellintotheloadcellbase,lining
up the holes. Line up the holes in the side of
the load cell with the holes in the side of the
load cell base.
2. Place pins through the holes and fasten with a
cotter pin. (See Figure 4I.)
3. Attach load cell top bracket to the load cell by
lining up the holes on the side and fastening
withapinandcotterpin.Makesurethetongue
on the bracket is on the inside side of the
bin leg.
NOTE: Thebin leg should rest ontheloadcell
bracket. DO NOT drill mounting holes
too high on the leg or the bolts will be
supporting the weight of the bin rather
than the load cell bracket.
4. Fasten the load cell top bracket to the bin leg
using bolt, washer and nut through the slot in
the bracket. (See Figure 4J.)
5. Drill a hole into the leg through the top hole
(hole above slot) fastening to the leg using
bolts, washers and nuts included.
6. Tighten the nut on the anchor bolt.
Figure 4I Install Load Cell
Figure 4J Drill top hole through the bin leg, using top
bracket as a guide.

4. Load Cell Installation
PNEG-2340 Feed-Link 2 17
Running Load Cell Cables
1. Label both ends of the load cell cable with the
load cell number. Numbers will range from
1 through 8. Labeling the load cell cables will
identifywhatterminalsto use when connection
wires to display unit in installing the stand
alone display units on
Page 18 . It will also
expedite troubleshooting if any problems
should arise.
2. Run cable from the load cell up bin leg using
wire ties (not included) to fasten into place.
Run cable along the cross brace to the center
ofthebin.Thentakecablearound the binboot
and back up the legthat the display or junction
box is mounted to Figure 4K, Figure 4L and
Figure 4M.
3. Repeat Step 1 and Step 2 for each load cell. Figure 4K Fasten Wires with Wire Ties
Figure 4L Run wire tie through holes in
bin legs to attach cable to legs.
Figure 4M Run wires around the boot of the bin.

18 PNEG-2340 Feed-Link 2
5. Installing the Stand Alone Display Units
Mounting Display and Junction Boxes
The display can be mounted either directly onto the
binlegorremotely,upto1000'away,suchasinside
a nearby building.
When mounted remotely, a junction box must be
used to extend the load cell wires from the bin to the
display unit. The junction box can be mounted to the
bin leg similar to the display shown.
(See Figure 5C.)
1. Attaching the display unit or junction box to the
bin leg.
a. Take mounting bracket and slide it around
the bin leg. (See Figure 5A.)
b. Attach to leg using 3/8" x 1-1/2" HHCS bolt
andhexnylocknuts.Nodrillingisrequired.
(See Figure 5B.)
c. Attach display unit or junction box to the
mounting bracket using the three (3) #10
nuts provided.
Figure 5A Bin Leg Mounting Bracket
Attached to the Bin Leg
Figure 5B Close-Up of Mounting Bracket on Leg
Figure 5C Display Unit Mounted on the Outside of the
Bin Leg (Junction Box Similar)
ENTERCAL
Bracket
Display
unit

5. Installing the Stand Alone Display Units
PNEG-2340 Feed-Link 2 19
Installing the Stand Alone Bin Mounted Display Units
1. Connect the load cell wires as below.
a. Slide all the load cell cables through the
grommet cap. (See Figure 5E.)
b. Run load cell cables into multi-hole
grommet by sliding cables through slit on
side of the grommet. (See Figure 5D.)
c. Run cables through hole in display box,
giving some extra cable length for
easier installation.
d. The load cell cables are connected to the
eight (8) terminal connectors as shown in
Figure 5F on Page 20. These two (2)
connectors may be pulled out for
wiring access.
e.Theredpowerwire of each loadcellshould
be connected to the left four (4) terminals
marked “VCC” of the lower connector as
shown in
Figure 5F on Page 20 . The red
wirefromtwo(2)loadcellsmaybeinserted
into each terminal if necessary.
f. The black ground wire of each load cell
should be connected to the right four (4)
terminals marked “GND” of the lower
connector as shown in Figure 5F on
Page 20. The black wire from two (2) load
cells may be inserted into each terminal
if necessary.
g. The white signal wire of each load cell
should be connected to the eight (8)
terminals marked “LC1..........LC8” of
theupperconnectorasshowninFigure5F
on Page 20.
h. Gently pull out any excess length of cable
out through the grommet.
i. Wedge grommet into hole.
(See Figure 5D-B.)
j. Tighten the grommet nut cap.
(See Figure 5E.)
NOTE: If only three (3) or four (4) holes are used in
the grommet, you need to seal the open
holes using the plugs supplied to make it
water tight. (See Figure 5D-A.)
Figure 5D A) Load Cell Wire in Multi-Hole Grommet
B) Grommet Wedged into Connector
Figure 5E Controller Grommet Locations
Always make sure all power is disconnected and locked out while display unit
cover is OFF.

5. Installing the Stand Alone Display Units
20 PNEG-2340 Feed-Link 2
Installing the Stand Alone Bin Mounted Display Units (Continued)
Figure 5F Display and Load Cell Wiring Diagram