Apollo Seiko BRC-2000 User manual

Brush Roller Cleaner
BRC-2000 / BRC-3000
Operation Manual
Thank you for purchasing the BRC.
Read these instructions thoroughly for proper use of this device.
Make sure to read "Safety Notes" before you use the device.
This information protects you from possible dangers during use.
Apollo Seiko Ltd.
Rev.2.50

page 2 of 12
Safety Notes
This manual includes the important information to use the device safely. This also includes useful information to
prevent avoiding injury or damaging property.
Please read this manual carefully prior to connecting or operating the BRC.
Keep this manual nearby the device all the time.
Supply only specified voltage
Do not connect to a power supply greater than the specified voltage. If not, electrical shock and /or damage to the
device may occur.
Make sure that the electrical outlet is properly grounded. If the outlet is not properly grounded, electrical shock
and/or damage to the device may occur.
Working ambient temperature and relative humidity
This device has been designed to use between 0～40 degree、10%～90%. Do not use this device under the
condition exceeding here-in.
Handle with care
Please be careful your fingers do not get caught in high-speed roller brushes.
Please make sure to turn off the power, when you replace brushes.
Please note water does not penetrate inside the device (including brushes.) It may cause electric shock or leak.
Please handle the device with care. If you drop or make a big impact/ vibration, it may cause malfunction.
If you note malfunction on unit
If the device become a malfunction, turn off the power immediately and contact a dealer you purchased the
device from.
The warranty period
The warranty period is one year after the product is delivered.
If an unexpected malfunction which our company bears responsibility occurs within the warranty period, we repair
it in free of charge.
Immunity from responsibility
We do take NO responsibility on a damage caused by misuse, mistake, accident, uses in abnormal condition or
natural disaster such as an earthquake, a fire etc.
We do take NO responsibility on contingency loss （Business loss、Business stop）caused by device stop.
We do take NO responsibility on a loss caused by the operation not mentioning on this manual.
We do take NO responsibility on a loss caused by a wrong connection with other equipment.
If for any reason the internal circuitry is tampered with altered or repaired without written consent of Apollo Seiko,
the warranty is null and void. The customer is allowed to make necessary tooling adjustment, replace solder
iron tips and make any necessary adjustments to the temperature controller.

page 3 of 12
Index
Safety Notes ..................................................................................................................... 2
1. Specifications............................................................................................................... 4
2. Descriptions................................................................................................................. 5
3. Dimensions ................................................................................................................. 6
4. Wiring Diagram............................................................................................................. 8
5. How to Use.................................................................................................................. 9
6. Maintenance...............................................................................................................10
7. Spare Parts ................................................................................................................11

page 4 of 12
1. Specifications
Specifications
Dimensions
BRC-2000 : 139mm(W) X80mm(D) X55mm(H)
BRC-3000 : 124mm(W) X80mm(D) X95mm(H)
Weight
Approx. 0.9kg
Brush
Φ25 SUS Brush (The spare is not attached)
Use
Remove carbide of iron tip
Control Input
DC24V 10mA
Input Power Supply
AC100~240V
Constitution
・BRC-3000 Main unit : 1 set
・AC Adaptor : 1 piece
・I/O Connector : 1 piece
・Fuse : 1 piece
・Screw for the Base Plate : 2 pcs
・Silicone Sheet for preventing scatter solder : 1 pcs
(A silicone sheet is attached to only BRC-3000-S type)

page 5 of 12
2. Descriptions
BRC-3000 is standard model to use silicone sheet to prevent solder spattering.
BRC-2000 is for compact robot use lower height model.
BRC-3000
BRC-2000
Brush
Tray
Tray
Brush
Knob
Knob
*This is BRC-3000-S type.

page 6 of 12
I/O connector
Sludge Cup
BRC-3000
2-M3 spot facing(Rear side)
DC24V Jack
3. Dimensions
(Standard Type)
(Solder Spatter Preventing Type *A silicone sheet is attached.)
BRC-3000
2×M3Countersink(Fitting hole)

page 7 of 12
BRC-2000
2-M3 spot facing(Rear side)

page 8 of 12
4. Wiring Diagram
A : SIG+
B : SIG-
C : TEST
A
C
B
I/O of Sequencer or Robot
BRC-2000 / 3000
DC24V
GND
SIG+
SIG-
TEST
SSR
●
Set the driving current of the internal SSR of SIG+ and SIG- to 100mA or less.

page 9 of 12
5. How to Use
The followings are examples. (The following pictures were taken without a tray.)
Please cut the silicone sheet according to the cleaning method.
Cleaning Examples
Silicone Sheet Cutting Examples
Example 1) The iron cartridge is moved from a brush to the other brush.
Example 2) The iron cartridge is inserted to the center of the brushes.
Example 3) The iron cartridge is moved from the front toward the back of the main unit.

page 10 of 12
6. Maintenance
4. Loosen the nuts on the side of the body.
DO NOT touch the brushes, so that you are likely to get injured.
1. Loosen the knob and remove the tray.
2. Remove the set screw.
3. Fix the shaft with a hexagon wrench.
5. Screw the fixed hexagon wrench
and take off the brushes.
Please turn off the power, when you work below.

page 11 of 12
7. Spare Parts
Descriptions
Parts Number
Remark
Brush
BRC-3106
2 pcs per 1 set
Silicone sheet
BRC-1100
3 pcs per 1 set

page 12 of 12
Apollo Seiko Ltd.
2271-7 Jinba, Gotenba-shi,
Shizuoka, Japan
TEL: [phone]
FAX: [phone]
E-mail: [e-mail]
URL: http://www.apolloseiko.co.jp