Applied Membranes AAA-126UV Series Manual

Installation and Service Manual
Under-The Counter 6 Stage
Reverse Osmosis System
With Ultraviolet Sterilization
Industry Leader in RO Expertise and Membrane Applications Since 1983™
2325 Cousteau Ct., Vista, CA 92081, USA • www.appliedmembranes.com
AAA6-MANUAL
System Flow Rate Model Number
12 Gallons Per Day AAA-126UV*
24 Gallons Per Day AAA-246UV*
36 Gallons Per Day AAA-366UV*
System Flow Rate Model Number
50 Gallons Per Day AAA-506UV*
75 Gallons Per Day AAA-756UV*
100 Gallons Per Day AAA-1006UV*
*A voltage code is added to the end of the model number. Example: AAA-126UVU

Installation and Service Manual – Under-the-Counter 6 Stage Reverse Osmosis System with UV
Systems and Components
Membranes, Filters,Chemicals
2325 Cousteau Ct., Vista, CA 92081 USA • www.appliedmembranes.com • E-mail: [email protected]
Page 2
Copyright © 2008 Applied Membranes, Inc. All Rights Reserved.
U = USA: 110-115v/ 60Hz, J = Japan: 100v/50-60Hz, E = Europe: 230v/50Hz
Introduction
Please read this entire service guide prior to beginning installation.
The Applied Membranes reverse osmosis drinking water system has been designed for quick and simple
installation and maintenance. By carefully reading this instruction manual and following the operational
guidelines you will ensure a successful installation and reliable operation. Routine maintenance is essential to
the longevity and performance of the system. Filters should be changed every three to six months depending
on the quality of the feed water supply.
ConditionsforOperation
Source Water Supply
Community/Private Non-Chlorinated – or chlorinated as long
as the carbon filter is in place and replaced
every 6 months. Membranes will be
damaged by chlorine.
System Pressure 40 psi minimum -100 psi maximum
Temperature 4º-38º C (40º-100º F)
Maximum Supply TDS Level 1500 ppm (mg/L)
Turbidity <1.0 Net Turbidity (NTU)
Chemical Parameters
Hardness (CaCO3) <175 mg/L (<10 gpg)
Iron (Fe) <0.1 mg/L
Manganese (Mn) <0.05 mg/L
Hydrogen Sulfide (H2S) 0.00 mg/L
Chlorine (CL2) 0.00 mg/L
Warnings
Only use this system on potable water supplies. Do not use this system where the
water is microbiologically unsafe or of unknown quality.
Never use hot water or allow the unit to freeze.
Incorrect installation or operation will void the warranty.

Installation and Service Manual – Under-the-Counter 6 Stage Reverse Osmosis System with UV
Systems and Components
Membranes, Filters,Chemicals
2325 Cousteau Ct., Vista, CA 92081 USA • www.appliedmembranes.com • E-mail: [email protected]
Copyright © 2008 Applied Membranes, Inc. All Rights Reserved.
Page 3
About Your RO System
Stages & Connection Points Installation Diagram
5 Stage Reverse Osmosis Water System
Stage Description Replacement Schedule
1st Stage Sediment pre-filter Every 3-6 months
2nd Stage Carbon block pre-filter Every 3-6 months
3rd Stage Carbon block pre-filter Every 3-6 months
4th Stage Reverse osmosis membrane Every 12 months
5th Stage Post carbon filter Every 3-6 months
6th Stage Ultraviolet sterilization unit (UV) Every 12 months (lamp)
Connection Location Tubing Color
System Feed (IN) From feed line to port at the entrance of the first filter housing. Blue
Reject Water From the flow restrictor to the drain saddle. Black
Product Water – Tank From the tee on the post-carbon inlet to the tank inlet/outlet. Orange
Product Water – Final From the ultraviolet system outlet to the faucet. Yellow

Installation and Service Manual – Under-the-Counter 6 Stage Reverse Osmosis System with UV
Systems and Components
Membranes, Filters,Chemicals
2325 Cousteau Ct., Vista, CA 92081 USA • www.appliedmembranes.com • E-mail: [email protected]
Page 4
Copyright © 2008 Applied Membranes, Inc. All Rights Reserved.
Preparing For Installation
Check the following list of components to ensure that all parts are packed with your system.
RO System Storage Tank Faucet Kit
Feed Adapter Kit
Drain Saddle
Tank Valve
Filter Wrench
Tubing: Blue, Yellow,
Orange & Black
Recommended Tool List:
Have the below tools on hand before beginning installation. These are not included with the system.
Variable speed drill with ⅛”, ¼" & 7/16” drill bits
½” and
7/16” open-end wrenches (or adjustable)
Phillips screwdriver
Utility knife
Teflon tape
CheckLocation:
Determine the location for the installation of the RO system. Avoid locations where the system might come in
contact with hot water pipes or other hazards. An electrical outlet is needed for the UV power supply.
Determine the location for the faucet. Check to see that drilling the faucet hole will not damage pipes or wires
running underneath the sink.
Determine the location for the storage tank. A maximum distance from tank to faucet of 15 feet is possible
(additional tubing will be needed). The system will produce a faster flow at the faucet with the shortest tubing
run from tank to faucet.

Installation and Service Manual – Under-the-Counter 6 Stage Reverse Osmosis System with UV
Systems and Components
Membranes, Filters,Chemicals
2325 Cousteau Ct., Vista, CA 92081 USA • www.appliedmembranes.com • E-mail: [email protected]
Copyright © 2008 Applied Membranes, Inc. All Rights Reserved.
Page 5
SystemMounting
Determine whether mounting the system to the wall is necessary or desired. This can be optional.
Dry wall anchors and screws may be necessary (not included with the system).
1. Mark screw locations at the desired positions. Use the two holes on the back of the RO System
mounting bracket for marker guides.
2. Screw the screws into the mounting wall on the marked positions. Use an anchoring device
appropriate for the type of material you are screwing into.
3. Hang the purification system onto the screws by the holes on the back of the unit.
FittingsandTubing:
Compression fittings are used throughout the system. To ensure an optimal seal, tubing should be cut with the
end square. An angled cut or distortion of the tubing will not provide an efficient seal and may cause leaks.
Determine the length of tubing needed for each connection and cut each segment of tubing to the appropriate
length.
To ensure a secure seal using quick connect fittings:
Push the tubing into the fitting, to the pipe stop. The collet
(gripper) has teeth which hold the tubing firmly in position while
the 'O' Ring provides a permanent leak proof seal.
Check the Seal: Pull on the tubing to check it is secure. It is
good practice to test the system prior to leaving site and/or
before use.
To Disconnect: Ensure system is depressurized before
removing fittings. Push in the collet against the face of the
fitting. With the collet held in this position the tube can be
removed. The fitting can then be re-used.

Installation and Service Manual – Under-the-Counter 6 Stage Reverse Osmosis System with UV
Systems and Components
Membranes, Filters,Chemicals
2325 Cousteau Ct., Vista, CA 92081 USA • www.appliedmembranes.com • E-mail: [email protected]
Page 6
Copyright © 2008 Applied Membranes, Inc. All Rights Reserved.

Installation and Service Manual – Under-the-Counter 6 Stage Reverse Osmosis System with UV
Systems and Components
Membranes, Filters,Chemicals
2325 Cousteau Ct., Vista, CA 92081 USA • www.appliedmembranes.com • E-mail: [email protected]
Copyright © 2008 Applied Membranes, Inc. All Rights Reserved.
Page 7
StartingYourInstallation
1. Shut Off the Water
a. Locate the valve in the cold water feed line you use for the supply.
Accidentally hooking up the system to the hot water supply line will permanently
damage the membrane (see conditions for operation). To assure you are using the
cold water line, turn on both the hot and cold faucet. After the water is warm to the
touch, feel the pipes under the sink. It will be easy to identify the hot and cold pipes.
b. Close the cold water valve. Turn on the cold water faucet only to assure that the line is completely
shut off and the line is drained. If no shut off valve is located under the sink, or if water continues to
come out of the faucet, turn off the main supply at the entry to the house.
FeedAdapterInstallation
For this, step, you will need:
oWrench
oTeflon Tape Feed Adapter Kit Blue Tubing
Slip Joint Adapter (with washer)
Ball Valve (with nut)
1. Install the ball valve into the slip joint adapter.
Wrap the threads on the ball valve with Teflon tape, approximately 3
wraps. Screw the ball valve into the slip joint adapter.

Installation and Service Manual – Under-the-Counter 6 Stage Reverse Osmosis System with UV
Systems and Components
Membranes, Filters,Chemicals
2325 Cousteau Ct., Vista, CA 92081 USA • www.appliedmembranes.com • E-mail: [email protected]
Page 8
Copyright © 2008 Applied Membranes, Inc. All Rights Reserved.
2. Install the Supply Feed
Wrap the slip joint adapter with Teflon tape, approximately 3 wraps.
a. Flex Line: Loosen nut and separate cold water riser tube
from faucet shank. Gently bend riser rube so that slip joint
fits onto faucet shank. Make sure the flat washer is on top
and the cone washer is on the bottom. Reinstall riser tubes
onto slip joint adapter and tighten.
b. Solid Copper Riser Tube: Same procedure as flex tubing
except you must cut a piece of the riser tube about ¾” to 1”
so the slip joint adapter can fit between faucet and riser tube
3. Connect the feed line to the ball valve.
Unscrew the nut from the ball valve. Slide the nut onto the tubing,
threaded sides facing the end of the tubing. Feed the nipple on the
ball valve into the tubing, pushing the tubing until it slides over the
lip. Slide the nut to the threads on the ball valve, and tighten the nut
down over the tubing. Use a wrench to tighten ¼ turn past finger-
tight.
4. Connect the other end of the tubing to the feed port on the RO
System.
Feed Valve OPEN Position
Feed Valve CLOSED Position
DrainSaddleInstallation
For this step you will need:
oVariable speed drill w/ ⅛” and ¼" drill bits
oPhillips Screwdriver
Drain Saddle Assembly
Black Tubing

Installation and Service Manual – Under-the-Counter 6 Stage Reverse Osmosis System with UV
Systems and Components
Membranes, Filters,Chemicals
2325 Cousteau Ct., Vista, CA 92081 USA • www.appliedmembranes.com • E-mail: [email protected]
Copyright © 2008 Applied Membranes, Inc. All Rights Reserved.
Page 9
1. Drill a ¼” hole in the drain pipe
a. Select a location for the drain hole based on the design of the plumbing. It should be installed above
the trap and on the vertical or horizontal tail piece. Locate the drain connection away from the
garbage disposal to prevent potential contamination and system fouling.
b. Starting with the ⅛” drill bit, drill a ⅛” hole in the drain pipe. Use the ¼” drill bit to enlarge the hole.
Clean the debris from the pipe and the hole before continuing.
2. Install the drain clamp
a. Remove the black plastic nut from the front of the drain saddle
assembly and set aside.
b. Place one half of the plastic drain saddle assembly on each
side of the drain pipe with the fitting, and clamp loosely using
the nuts and bolts included.
c. Align the hole drilled in the drain pipe with the hole in the drain
saddle. A drill bit or other long narrow object may be used to
help align correctly.
d. Use Phillips screwdriver to tighten the clamp. Avoid over-
tightening.
3. Install the drain tubing.
a. Slide the black nut onto the end of the black plastic tubing,
threads facing outward.
b. Insert the end of the black tubing into the fitting on the
drain saddle.
c. Secure the connection by tightening the nut onto the
threaded fitting.
4. Connect to the RO System
Connect the other end of the tubing to the ‘out’ side of the flow
restrictor on the RO System.
NOTE: Some states require the use of an air gap faucet. Check your local plumbing code to assure
compliance.

Installation and Service Manual – Under-the-Counter 6 Stage Reverse Osmosis System with UV
Systems and Components
Membranes, Filters,Chemicals
2325 Cousteau Ct., Vista, CA 92081 USA • www.appliedmembranes.com • E-mail: [email protected]
Page 10
Copyright © 2008 Applied Membranes, Inc. All Rights Reserved.
Mounting the Tank Ball Valve & Connecting the Tank
For this step you will need:
oTeflon Tape
Tank Valve
Storage Tank Orange Tubing
Note: Do not tamper with the air valve on the low side of the storage tank. It has been factory charged and
covered with a blue cap.
1. Locate the in/out port on the top top of the tank. Wrap the threads
with Teflon tape, approximately 3 wraps. Connect the tank ball
valve by threading onto the fitting. Do not over-tighten.
2. Insert the tubing into the quick connect fitting on the ball valve.
3. Connect the other end of the tubing to the tee on the post filter
inlet.
Tank Valve in OPEN Position Tank Valve in CLOSED
Position