Husky HD-105 User manual

OWNER'S MANUAL
Model HD-105 / HD-120 Bicycles
2
Table of Contents
Introduction
Specifications 4
Major Components 5
Safe Riding Recommendations
Safety Recommendations 9
Cargo Carrying Recommendations 11
ASSEMBLY
Caution about Assembly 12
Major Components 12
Basic Maintenance
Cleaning and Lubrication 17
Scheduled Maintenance 17
Fixing a Flat Tire 18
Replacing Brake Shoes 19
Warranty 20
Maintenance Records 22

3
Introduction
Congratulations on you purchase of your new Husky industrial bicycle.
You have purchased a bicycle that has many features and qualities.
Please take a few minutes and read through this manual before you ride
your bicycle for the first time. Learning about this product and safe riding
and maintenance will return many years of enjoyment and useful life.
Throughout this manual, there are several important safety notes, which
we recommend you read very carefully. Riding a bicycle is a sport, and
like many sports, it involves taking the risk of injury and damage. Since
most injuries result from unsafe riding or lack of proper maintenance, this
manual focuses on helping you learn about safe riding and how to keep
your bicycle in good riding condition.
This bicycle is designed for business and commercial use. The
performance and life of this product vary based on usage, riding surface
condition, environment, and carrying load weight. Proper maintenance,
regular inspection and replacement of worn-out components will not only
enhance the useful life and performance, but also will enhance the safety
to rider.
W
ARNING!
Cycling can be a hazardous activity.
You are responsible for safe riding and
proper maintenance of your bicycle.
Failure to observe the safety rules and
warnings throughout this manual may
result in property damage, personal
injury or death.
4
SPECIFICATIONS
Model HD-105, HD-105L, HD-120
Frame Size HD-105L (16”), HD-105/120 (19”)
Wheel Size 26 x 2.125”
Minimum Height 37” Ground to Saddle Top
Maximum Height 45” “ “
Length 68”
Width 26”
Frame Hi Tensile Steel
Fork Steel tubing with cast steel crown
Rims Aluminum or steel 26” x 36-spoke
Spokes HD-105: 12-gauge UCP
HD-120: 11-guage UCP
Hubs - Front 3/8" axle steel
Rear Shimano® E-110 Coaster Brake
Brakes Shimano® Coaster Brake
Drive Mechanism Single Speed
Sprockets Front 42T 3mm Chrome Plated
Rear 18 or 20T
Rear Drive Axle 15mm Solid Steel
Chain Type 1/2 x 1/8 Heavy Duty
Chain Guard Full Length Steel Black
Crank 165mm one-piece forged steel CP
Crank Bearings 12-ball #66
Handlebar 26"-wide chrome plated Steel
Handlebar Stem Steel 22.2mm
Saddle Husky anatomic large cruiser
Tires 26x2.125 balloon, all black
WEIGHT CAPACITY HD-105: 350 lbs including cargo
HD-120: 450 lbs including cargo
Gross Weight: HD-105: 44 lbs
HD-105L 40 lbs
HD-120: 48 lbs

FORK
FRONT WHEEL
REAR WHEEL
FRAME
CHAINGUARD
TIRE
CRANK
CHAIN
PEDAL
FENDER
SADDLE
SEATPOST
HANDLEBAR
GRIP
STEM
FRONTBASKET
MODELHD-105/120 COMPONENTS
FRAMEHEAD
TUBE

9
SAFE RIDING RECOMMENDATIONS
Good Sense Safety Tips
Whether you use your bicycle for business or pleasure riding, your safety
should always be your #1 concern. Here are some of the general
common sense rules you should observe:
ALWAYS WEAR A SAFETY HELMET - In a work place, we recommend
wearing a helmet or hard hat while riding your bicycle. Makesure your
helmet meets or exceeds ANSI and Snell safety standards. Look for
standard certification label inside the helmet. RIDING WITHOUT A
HELMET MAY RESULT IN SERIOUS INJURY IN THE EVENT OF AN
ACCIDENT.
KNOW ALL THE COMPONENTS OF THE BICYCLE AND THEIR
FUNCTION - In the next section of this manual, we have listed all the
components and their functions. Read this section and familiarize
yourself with these parts.
LEARN BIKE RIDING THOROUGHLY BEFORE RIDING ON A PUBLIC
ROAD OR STREET - Riding a bicycle requires balancing and
coordination skills. You need to learn the basic concept of riding and
familiarize yourself with special handling and riding techniques that are
unique to this type of bicycle. Dueto weight and size of these models,
the condition of the surface on which you ride your bicycle affects the
performance of your bicycle. You must learn to handle the bicycle in
different surface conditions. Try riding the bicycle in low speed, steering
the handlebar and experiencing the performance in different maneuvers.
FAMILIARIZE YOURSELF WITH LOCAL AND STATE LAWS AND
ORDINANCES - If you plan to ride your bicycle on the streets or public
trails or bike routes, you must learn about the laws regulating bicycle
riding as well as minimum safety equipment required. Most states and
cities require the use of hand signals by all bicycle riders. Learn these
signals and use them every time you are riding on a road or street.
ALWAYS RIDE SINGLE FILE ON A ROAD OR STREET.
If you plan to use bicycle in a work place where other workers and
vehicles are present, we recommend you install safety devices such as
horn, light, bell, mirror, and safety flag. Depending on the situation, you
may need one or more of these safety devices so that you can alert
others of your presence. Please contact your HUSKY dealer if you need
moreinformation on safety accessories.
CHECK YOUR BICYCLE BEFORE YOU RIDE to make sure it is in good
working condition. Check the air pressure, ride the bike for a few minutes
and check the brakes and other safety equipment.
NEVER USE HEADPHONES OR DEVICES THAT MAY IMPAIR YOUR
HEARING ABILITY WHILERIDING A BIKE - Inmany states it is illegal to
use headphones while riding a bicycle.
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SAFE RIDING AT NIGHT
We do not recommend riding your bicycle at night. If you have to ride at
night, please follow these rules:
LIGHTS - You should equip your bicycle with a high quality bicycle head
light for the front, usually mounted on the handle bar, and a blinking red
light mounted on the rear, normally below the saddle.
REFLECTORS - Your bicycle is equipped with a set of reflectors,
mounted on the front and rear as well as on the wheel spokes. Your
bicycle should reflect light from all directions. Make sure your reflectors
are clean and mounted correctly. Please refer to Standard Parts and
Component section of this Manual for more information about the
reflectors. Your bicycle also comes with reflector-mounted pedals.
REFLECTIVE GEAR - We recommend you use additional reflective gear
such as reflective safety vest, reflective helmet, or safety flag. Always
wear light color apparel when riding at night.
Remember, the objective is to see and be seen at distance when riding at
night.
SAFETY FLAGS - Safety flags are excellent for riding in high traffic
areas. Mounted on the rear axle and extending about 6 feet above the
ground, they allow others to spot a rider from far distance. Safety flags
are available at your HUSKY dealers.
SAFE RIDING IN WET CONDITIONS
You never know when you may get caught in a rainstorm or an afternoon
summer shower. If you ride your bicycle in your work place, you may run
into wet or slippery spots from time to time. Here are a few tips to help
make riding in wet or slick condition safer:
RIDE SLOWER - Your brakes performance is greatly reduced in wet
conditions. Lower speed helps you control the bike if you have to make a
sudden brake. If you live in an area where there is frequent rain or
showers, you may want to consult with your bicycle dealer about using
tires more suitable for wet conditions.
SPECIAL NOTE ON REAR COASTER BRAKE - Your bicycle is
equipped with a rear coaster brake (foot brake). It is important that you
minimize the chances of your foot slipping off the pedal when braking. Do
not ride in standing position in wet condition. Wearing shoes with non-
slip rubber soles or use of non-slip pedals is highly recommended for
areas with high rate of precipitation.
ENHANCE YOUR HANDLEBAR GRIP - The handlebar is the primary
control component of your bicycle and you must be sure you have a firm

11
grip of the handlebar in all conditions. Using gloves when riding your bike
helps minimize loss of grip in wet conditions.
FENDERS - HUSKY offers fenders as standard equipment for most of its
products. Fenders protect the rider from water and mud splashes.
SAFE RIDING ON STREETS
LEARN ABOUT YOUR STATE AND LOCAL BICYCLING LAWS - You
should obtain a copy of your local and state bicycling laws. Many bike
shops have a copy of the laws. You can also obtain a copy at your
nearest highway patrol office or your area cycling club. Learn these laws
thoroughly; they can save you life.
DO NOT RIDE AGAINST TRAFFIC - Stay as far right as possible and
allow room for cars to pass you as easily as possible. Try avoiding two-
lane roads with narrow shoulder or highways with high traffic.
RIDE DEFENSSIVELY - Always give right of way to autos, and never get
into a contest with an automobile driver. Be on the look out for cars
coming into the road from driveways, parking lots, or side streets. Make
an eye contact with the driver to make sure he/she can see you.
WATCH FOR PEDESTRIANS - Use your horn or bell to make sure
pedestrians can hear you are coming or passing from behind.
WATCH OUT FOR ROAD HAZARDS - One of the most common road
hazards are pot holes, cracks in the asphalt or concrete pavement
railroad tracks, and objects such as rocks, wires, tree limbs, or sand and
loose gravel. Any one of these hazards can cause you to lose control. If
necessary, dismount and walk your bike over or around the hazard. Do
not ride on railroad tracks.
BE CAREFUL AROUND PARKED CARS - When approaching parked
cars, be on the look out for people getting in or out of parked cars. Allow
a safe distance between your bike and parked cars with passengers to
avoid possible collision with open doors.
OBEY ALL TRAFFIC SIGNS - Stop at stop signs, red lights, and yield
signs. Use hand signals when turning or stopping.
DO NOT HITCH A RIDE ON A BIKE - Never hold on to another vehicle in
order to hitch a ride.
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Cargo Carrying Recommendations
CARRYING CARGO - Your Husky bicycle is designed to carry light
cargo. Weight distribution of cargo is very important. Do not stack
cargo too high. Whether you use a basket, or carrier rack, make sure that
the weight is not hampering your control of the bike. Spread the load
evenly in the cargo area and secure all loose parts or boxes. Basket
liners help keep small parts and objects from falling through the basket.
Your HUSKY dealer can assist you in choosing a basket liner to fit your
basket.
Do not attempt to jump a curb or a speed bump. Riding on uneven
surface or jumping curb may damage the frame or fork, especially when
your bicycle is loaded.
W
ARNING!
Avoid roads or ramps with steep downhill.
When riding down a ramp or hill, exercise
extreme caution and slow down, using your
foot brake.
Avoid sharp turns at high speeds.