APRILIA SHIVER 900 2019 User manual

APRILIA WOULD LIKE TO THANK YOU
for having chosen one of its products. We have compiled this booklet to provide a comprehensive overview of your vehicle's quality features. Please
read it carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features,
details and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon find yourself in
harmony with your new vehicle, and ride it fully satisfied for a long time. This booklet forms an integral part of the vehicle; should the vehicle be sold, it
must be transferred to the new owner.
SHIVER 900
Ed. 06_04/2019 Cod. 2Q000319 (IT-DE-FR-ES), 2Q000320 (EN-NL-EL-DA-FI-FR)

Theinstructionsgiveninthismanualareintendedtoprovideaclear,simpleguidetousingyourvehicle;italsodescribesroutinemaintenanceprocedures
and regular checks that should be carried out on the vehicle at an Aprilia Dealer or Authorised Workshop. The booklet also contains instructions for
simple repairs. Any operations not specifically described in this booklet require the use of special tools and/or particular technical knowledge: for these
operations, please take your vehicle to an Aprilia Dealer or Authorised Workshop.
2

Personal safety
Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment
Sections marked with this symbol indicate the correct use of the vehicle to prevent dam-
aging the environment.
Vehicle intactness
The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee
The symbols illustrated above are very important. They are used to highlight parts of the
booklet that should be read with particular care. The different symbols are used to make
each topic in the manual simple and quick to locate. Before starting the engine, read this
booklet carefully, particularly the "SAFE RIDING" section. Your safety as well as other's
does not only depend on the quickness of your reflexes and agility, but also on how well
youknow yourvehicle, thestate ofmaintenance ofthe vehicleitself andyour knowledge
of the rules for SAFE RIDING. For your safety, get to know your vehicle well so as to
safely ride and master it given any riding condition. IMPORTANT This booklet is an
integral part of the vehicle, and must be handed over to the new owner in the event of
sale.
3

4

INDEX
GENERAL RULES....................................................................... 7
Foreword............................................................................... 8
Motorcycle care..................................................................... 8
Carbon monoxide.................................................................. 11
Fuel....................................................................................... 12
Hot components.................................................................... 12
Coolant.................................................................................. 13
Used engine oil and gearbox oil............................................ 13
Brake and clutch fluid............................................................ 14
Battery hydrogen gas and electrolyte.................................... 14
Stand..................................................................................... 15
Reporting of defects that affect safety................................... 15
VEHICLE...................................................................................... 17
Arrangement of the main components...................................... 19
Dashboard................................................................................ 21
Digital instrument panel............................................................ 22
Light unit................................................................................... 23
Digital lcd display...................................................................... 23
Alarms................................................................................... 28
Mapping selection................................................................. 31
Control buttons...................................................................... 33
Advanced functions............................................................... 34
Ignition switch........................................................................ 62
Locking the steering wheel.................................................... 63
Horn button............................................................................... 64
Switch direction indicators........................................................ 64
High/low beam selector............................................................. 65
Passing button.......................................................................... 66
Start-up button.......................................................................... 66
Engine stop switch.................................................................... 67
Selector MODE......................................................................... 67
System ABS.............................................................................. 67
System ATC (Aprilia Traction Control)...................................... 71
Immobilizer system operation................................................ 76
Opening the saddle............................................................... 77
Glove..................................................................................... 78
USB Port............................................................................... 78
Identification.............................................................................. 79
USE.............................................................................................. 81
Checks...................................................................................... 82
Refuelling.................................................................................. 85
Rear shock absorbers adjustment............................................ 86
Rear shock absorbers setting................................................ 88
Front fork adjustment................................................................ 89
Front fork setting................................................................... 90
Justering af greb til forbremse.................................................. 91
Rear brake pedal adjustment.................................................... 92
Clutch lever adjustment............................................................ 92
Running in................................................................................. 92
Starting up the engine............................................................... 93
Moving off / riding...................................................................... 96
Stopping the engine.................................................................. 101
Parking...................................................................................... 101
Catalytic silencer....................................................................... 102
Stand......................................................................................... 103
Suggestion to prevent theft....................................................... 104
Safe driving............................................................................... 105
Basic safety rules...................................................................... 106
MAINTENANCE........................................................................... 111
Foreword................................................................................... 112
Engine oil level check............................................................ 112
Engine oil top-up................................................................... 113
Engine oil change.................................................................. 113
Engine oil filter replacement.................................................. 114
Tyres......................................................................................... 114
Spark plug dismantlement........................................................ 115
5

Removing the air filter............................................................... 116
Cooling fluid level...................................................................... 116
Coolant check........................................................................ 117
Coolant top-up....................................................................... 117
Checking the brake oil level...................................................... 118
Braking system fluid top up................................................... 118
Checking clutch fluid................................................................. 119
Topping up clutch fluid.......................................................... 119
Battery removal..................................................................... 119
Checking the electrolyte level................................................ 120
Charging the battery.............................................................. 120
Long periods of inactivity.......................................................... 121
Fuses........................................................................................ 122
Lamps....................................................................................... 126
Headlight adjustment............................................................. 127
Front direction indicators........................................................... 128
Rear optical unit........................................................................ 129
Rear turn indicators................................................................... 129
Number plate light..................................................................... 130
Rear-view mirrors...................................................................... 130
Front and rear disc brake.......................................................... 132
Periods of inactivity................................................................... 133
Cleaning the vehicle.................................................................. 134
Transport................................................................................... 137
Transmission chain................................................................... 138
Chain backlash check........................................................... 139
Chain backlash adjustment................................................... 140
Checking wear of chain, front and rear sprockets................. 140
Chain lubrication and cleaning.............................................. 141
TECHNICAL DATA...................................................................... 143
Data.......................................................................................... 150
PROGRAMMED MAINTENANCE............................................... 153
Scheduled maintenance table................................................... 154
Recommended products........................................................... 156
6

SHIVER 900
Chap. 01
General rules
7

Foreword
NOTE
CARRY OUT MAINTENANCE OPERATIONS AT HALF THE INTERVALS SPECI-
FIED IF THE VEHICLE IS USED IN PARTICULAR RAINY OR DUSTY CONDI-
TIONS, OFF ROAD OR FOR TRACK USE.
Motorcycle care
Aprilia recommends using quality products for cleaning the vehicle. The use of un-
suitable products can damage vehicle components. For cleaning do not use solvents
such as "nitro thinner", "cold cleaning agents", fuels or the like, or cleaning products
that contain alcohol.
WASHING THE MOTORCYCLE
Aprilia recommends softening with plenty water and then carefully removing insects
and stubborn stains before washing the vehicle.
To prevent stains, do not wash the motorcycle immediately after exposure to sunlight,
and do not wash it in the sun.
If the vehicle is used during the winter months, be sure to frequently wash the motor-
cycle. To remove anti-icing salt sprayed on roads in the winter, wash the motorcycle
with cold water immediately after use.
CAUTION
AFTER CLEANING YOUR MOTORCYCLE, THE EFFICIENCY OF THE BRAKING
SYSTEM MAY BE TEMPORARILY AFFECTED DUE TO THE PRESENCE OF WA-
TER ON THE FRICTION SURFACES. CONSIDER AN INCREASE IN BRAKING
SPACE, OPERATE THE BRAKES REPEATEDLY TO RESTORE NORMAL CON-
DITIONS. CARRY OUT THE PRE-RIDE CHECKS BEFORE USE.
8
1 General rules

USE OF HOT WATER INTENSIFIES THE EFFECT OF THE SALT. USE ONLY
PLENTY OF COLD WATER TO WASH AND REMOVE ANTI-ICING SALT
USE OF HIGH PRESSURE WASHING SYSTEMS (OR STEAM CLEANERS) CAN
DAMAGE THE SEALS, OIL SEALS, BRAKING SYSTEM, ELECTRICAL SYSTEM
AND THE SADDLE. DO NOT USE STEAM OR HIGH PRESSURE CLEANING SYS-
TEMS. DO NOT USE STEAM OR HIGH PRESSURE CLEANING SYSTEMS.
CLEANING OF SENSITIVE PARTS
BODYWORK
To keep the motorcycle bright, wash it regularly, especially if used in areas with high
levels of pollution or mud. Stubborn stains of tree resin, petrol, oil, brake liquid or bird
droppings should be removed immediately, otherwise the stains risk becoming per-
manent.
After washing it is easy to identify marks and residual stains, remove them from the
body using a soft cloth and brand-name, non-abrasive polish, and protect with a pro-
tective wax for cars. Periodic care, a thorough cleaning and regular protective wax for
the bodywork preserves the aesthetic quality of the motorcycle over the long term.
PLASTIC COMPONENTS
IF THE PLASTIC COMPONENTS ARE CLEANED USING AGGRESSIVE AGENTS,
THE SURFACE MAY BE DAMAGED. DO NOT USE CLEANING PRODUCTS CON-
TAININGALCOHOL,SOLVENTSORTHATAREABRASIVEFORTHECLEANING
9
1 General rules

OF PLASTIC PARTS. ROTARY BRUSHES OR SPONGES WITH HARD SURFA-
CES CAN MAKE SCRATCHES
CHROME PARTS AND POLISHED METAL
TREAT THE PARTS MADE OF CHROME, ALUMINIUM OR POLISHED STEEL IN
A SPECIAL MANNER. WASH THEM WITH PLENTY OF WATER AND CAR SHAM-
POO, POLISH AND REGULARLY BRIGHTEN THEM WITH POLISH PASTE, PRO-
TECT THEM WITH WAXES OR SUITABLE ACID-FREE PRODUCTS (E.G.
VASELINE)
RADIATOR
IF THE VEHICLE IS USED IN WINTER ON ROADS TREATED WITH SALT, WASH
THE RADIATOR FREQUENTLY TO PREVENT COSMETIC DAMAGE TO THE FIN-
ISH AND THE RISK OF ENGINE OVERHEATING. WASH WITH PLENTY OF
WATER. WASH WITH A LOW PRESSURE JET OF WATER, USING A GARDEN
HOSE FOR EXAMPLE.
RUBBER PARTS
Clean the rubber parts using water and mild shampoo (brand-name, suitable for car
bodies)
10
1 General rules

THE USE OF SILICONE SPRAY TO CLEAN THE RUBBER SEALS MAY CAUSE
DAMAGE. DO NOT USE OTHER PRODUCTS CONTAINING SILICON FOR
CLEANING THE MOTORCYCLE
Carbon monoxide
If you need to keep the engine running while working on the vehicle, please ensure
that you do so in an open or very well ventilated area. Never run the engine in an
enclosed area. If you do work in an enclosed area, make sure to use a fume extraction
system.
CAUTION
EXHAUST EMISSIONS CONTAIN CARBON MONOXIDE, A POISONOUS GAS
WHICH CAN CAUSE LOSS OF CONSCIOUSNESS AND EVEN DEATH.
CAUTION
CARBON MONOXIDE IS ODOURLESS AND COLOURLESS, THEREFORE IT
CANNOT BE DETECTED BY SMELL, SIGHT OR OTHER SENSES. DO NOT
BREATHE IN EXHAUST FUMES UNDER ANY CIRCUMSTANCES.
11
1 General rules

Fuel
CAUTION
FUEL USED TO DRIVE EXPLOSION ENGINES IS HIGHLY INFLAMMABLE AND
CAN BECOME EXPLOSIVE UNDER SPECIFIC CONDITIONS. IT IS THEREFORE
RECOMMENDED TO CARRY OUT REFUELLING AND MAINTENANCE PROCE-
DURES IN A VENTILATED AREA WITH THE ENGINE SWITCHED OFF. DO NOT
SMOKE DURING REFUELLING OR NEAR FUEL VAPOUR. AVOID ANY CON-
TACT WITH NAKED FLAME, SPARKS OR OTHER HEAT SOURCES WHICH MAY
CAUSE IGNITION OR EXPLOSION.
DO NOT ALLOW FUEL TO DISPERSE INTO THE ENVIRONMENT.
KEEP OUT OF THE REACH OF CHILDREN.
IF THE VEHICLE FALLS OR IS ON A STEEP INCLINE FUEL CAN LEAK.
Hot components
The engine and the exhaust system components get very hot and remain in this con-
ditionforacertaintimeinterval after the engine hasbeenswitchedoff.Beforehandling
these components, make sure that you are wearing insulating gloves or wait until the
engine and the exhaust system have cooled down.
12
1 General rules

Coolant
Coolant contains ethylene glycol, which may be flammable in certain conditions. Eth-
ylene glycol burns with an invisible flame which may still cause burns.
CAUTION
TAKEPARTICULARCARENOTTO SPILLCOOLANTONTO HOTPARTSOR THE
ENGINE AND EXHAUST SYSTEM; THE FLUID MAY CATCH FIRE AND BURN
WITH INVISIBLE FLAMES. WHEN CARRYING OUT MAINTENANCE OPERA-
TIONS, IT IS ADVISABLE TO WEAR LATEX GLOVES. WHILE POISONOUS,
COOLANT HAS A SWEET TASTE WHICH MAKES IT EXTREMELY APPEALING
TO ANIMALS. NEVER LEAVE COOLANT IN OPEN CONTAINERS WHERE IT MAY
BE REACHED AND DRUNK BY AN ANIMAL.
KEEP OUT OF THE REACH OF CHILDREN.
NEVER REMOVE THE RADIATOR CAP WHILE THE ENGINE IS STILL HOT.
COOLANT IS UNDER PRESSURE AND MAY CAUSE BURNS.
Used engine oil and gearbox oil
CAUTION
WHEN CARRYING OUT MAINTENANCE OPERATIONS, IT IS ADVISABLE TO
WEAR PROTECTIVE IMPERMEABLE GLOVES.
THE ENGINE OR GEARBOX OIL MAY CAUSE SERIOUS INJURIES TO THE SKIN
IF HANDLED FOR PROLONGED PERIODS OF TIME AND ON A REGULAR BA-
SIS.
WASH YOUR HANDS CAREFULLY AFTER HANDLING OIL.
13
1 General rules

HAND THE OIL OVER TO OR HAVE IT COLLECTED BY THE NEAREST USED
OIL RECYCLING COMPANY OR THE SUPPLIER.
DO NOT DISPOSE OF OIL IN THE ENVIRONMENT
KEEP OUT OF THE REACH OF CHILDREN.
Brake and clutch fluid
BRAKE FLUID MAY BE HARMFUL TO PAINTWORK, PLASTIC AND RUBBER.
WHEN SERVICING THE BRAKING SYSTEM PROTECT THESE COMPONENTS
WITH A CLEAN CLOTH. ALWAYS WEAR PROTECTIVE GOGGLES WHEN SERV-
ICING THESE SYSTEMS. BRAKE FLUID IS EXTREMELY HARMFUL TO THE
EYES. IN THE EVENT OF ACCIDENTAL CONTACT WITH THE EYES, RINSE THE
EYES IMMEDIATELY WITH PLENTY OF COOL, CLEAN WATER AND SEEK IM-
MEDIATE MEDICAL ATTENTION.
KEEP OUT OF THE REACH OF CHILDREN.
Battery hydrogen gas and electrolyte
CAUTION
THE BATTERY ELECTROLYTE IS TOXIC, CORROSIVE AND AS IT CONTAINS
SULPHURIC ACID, IT CAN CAUSE BURNS WHEN IN CONTACT WITH THE SKIN.
WHEN HANDLING BATTERY ELECTROLYTE, WEAR TIGHT-FITTING GLOVES
AND PROTECTIVE APPAREL. IN THE EVENT OF SKIN CONTACT WITH THE
ELECTROLYTIC FLUID, RINSE WELL WITH PLENTY OF CLEAN WATER. IT IS
PARTICULARLY IMPORTANT TO PROTECT YOUR EYES BECAUSE EVEN TINY
14
1 General rules

AMOUNTS OF BATTERY ACID MAY CAUSE BLINDNESS. IF THE FLUID GETS
IN CONTACT WITH YOUR EYES, WASH WITH ABUNDANT WATER FOR FIF-
TEEN MINUTES AND CONSULT AN EYE SPECIALIST IMMEDIATELY. THE BAT-
TERY RELEASES EXPLOSIVE GASES; KEEP IT AWAY FROM FLAMES,
SPARKS,CIGARETTES OR ANY OTHERHEATSOURCES. ENSURE ADEQUATE
VENTILATION WHEN SERVICING OR RECHARGING THE BATTERY.
KEEP OUT OF THE REACH OF CHILDREN.
BATTERY LIQUID IS CORROSIVE. DO NOT POUR OR SPILL ON PLASTIC COM-
PONENTS IN PARTICULAR. ENSURE THAT THE ELECTROLYTIC ACID IS COM-
PATIBLE WITH THE BATTERY BEING ACTIVATED.
Stand
BEFORE SETTING OFF, MAKE SURE THE STAND HAS BEEN COMPLETELY
RETRACTED TO ITS POSITION.
DO NOT REST THE RIDER OR PASSENGER WEIGHT ON THE SIDE STAND.
Reporting of defects that affect safety
Unless otherwise specified in this Use and Maintenance Manual, do not remove any
mechanical or electrical component.
CAUTION
SOME OF THE CONNECTORS ON THE VEHICLE MAY BE ACCIDENTALLY
SWAPPED, AND MAY COMPROMISE NORMAL VEHICLE OPERATION AND/OR
15
1 General rules

CAUSE IRREPARABLE DAMAGE TO PARTS OF THE VEHICLE IF INCORRECT-
LY INSTALLED.
16
1 General rules

SHIVER 900
Chap. 02
Vehicle
17

02_01
18
2 Vehicle

02_02
Arrangement of the main components (02_02)
Key:
1. Headlamp
2. Front left turn indicator
3. Dashboard
4. Clutch lever
5. Left light switch
6. Left rear-view mirror
7. Ignition switch
8. Fuel tank cap
9. Passenger/rider saddle
10. Taillight
11. Licence plate light
19
2 Vehicle

12. Rear left turn indicator
13. Passenger left footrest (snap on, closed/open)
14. Rider left footrest
15. Side stand
16. Gear shift lever
17. Horn
18. Front left brake calliper
19. Passenger right footrest (snap on, closed/open)
20. Rear right turn indicator
21. Main fuses
22. Secondary fuse box
23. Connector for AMP control unit pre-installation
24. ABS fuse
25. Battery
26. Rear brake oil tank
27. Ride by Wire throttle handle
28. Right rear-view mirror
29. Right light switch
30. Front brake lever
31. Front fork adjusters
32. Front right turn indicator
33. Coolant expansion tank
34. Front tone wheel
35. Front ABS sensor
36. Front right brake calliper
37. Engine oil load cap
38. Nut for adjusting shock absorber spring preload
39. Engine oil level inspection port
40. Rear brake lever
41. Rider right footrest
42. Screw adjusting rear shock absorber extension
43. Rear ABS sensor
44. Rear tone wheel
45. Rear brake calliper
20
2 Vehicle