APS CPS100 Series User manual

Operation Manual
CPS100 Series – Rev 1.12P/N 160953-10
CPS100Series
ProgrammableAC&DCPower
Supplies
–
ADAPTIVE Power Systems
Worldwide Supplier of Power Equipment
TM
Copyright 2018, Adaptive Power Systems, Inc. (APS) • All Rights Reserved • No reproduction without written authorization from APS.

CPS100 SERIES OPERATION MANUAL
CONTENTS
Entire Contents Copyright 2018 by Adaptive Power Systems, Inc. (APS) • All Rights Reserved • No reproduction without written authorization from APS.
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CPS100 SERIES OPERATION MANUAL
CONTENTS
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APS CPS100 Series Power Source Operation Manual Page 3 of 231
Table of Contents
1Contact Information .................................................................................................................11
2Warranty, Service and Safety Information ...............................................................................12
Limited Warranty .................................................................................................................................. 12
Service and Spare Parts Limited Warranty .......................................................................................... 12
Safety Information................................................................................................................................. 12
Safety Notices ........................................................................................................................................ 14
3Product Overview.....................................................................................................................16
General Description............................................................................................................................... 16
3.1.1 Models CPS106, CPS110 & CPS115 ................................................................................................................. 16
3.1.2 Model CPS120................................................................................................................................................... 17
3.1.3 Models CPS130, CPS140 & CPS150 ................................................................................................................. 17
Product Features ................................................................................................................................... 18
Standard versus Enhanced Versions .................................................................................................... 18
Output Voltage Coupling Modes.......................................................................................................... 19
Voltage Ranges ...................................................................................................................................... 19
Current Protection Modes.................................................................................................................... 20
Voltage & Current Output Profiles ....................................................................................................... 20
3.7.1 CPS106 Model VI Curves – 600W .................................................................................................................... 21
3.7.2 CPS110 Model VI Curves – 1000W .................................................................................................................. 22
3.7.3 CPS115 Model VI Curves – 1500W .................................................................................................................. 23
3.7.4 CPS120 Model VI Curves – 2000W .................................................................................................................. 24
3.7.5 CPS130 Model VI Curves – 3000W .................................................................................................................. 25
3.7.6 CPS140 Model VI Curves – 4000W .................................................................................................................. 26
3.7.7 CPS150 Model VI Curves – 5000W .................................................................................................................. 27
4Technical Specifications............................................................................................................28
Output.................................................................................................................................................... 28
Metering ................................................................................................................................................ 29
System Parameters, Protections & Control Interfaces........................................................................ 31
AC Input ................................................................................................................................................. 31
Programmable Functions...................................................................................................................... 32
Test Functions........................................................................................................................................ 32
Dimensions & Weight ........................................................................................................................... 32
4.7.1 Dimensions 2U Models CPS106, CPS110, CPS115.......................................................................................... 33
4.7.1 Dimensions 3U Model CPS120 ........................................................................................................................ 34
4.7.1 Dimensions 4U Models CPS130, CPS140, CPS150.......................................................................................... 35
Environmental ....................................................................................................................................... 36
Safety & Regulatory............................................................................................................................... 36
ENHANCED Versions - Additional Specifications ................................................................................. 37
Remote Control Interfaces.................................................................................................................... 37
4.11.1 RS232 Interface................................................................................................................................................. 37
4.11.2 RS485 Interface................................................................................................................................................. 38
4.11.3 USB Interface .................................................................................................................................................... 38
4.11.4 LAN Interface (Option on 2U models) ............................................................................................................. 38
4.11.5 GPIB Interface (Option) .................................................................................................................................... 39
Options for CPS106, CPS110, CPS115 .................................................................................................. 39
Options for CPS120, CPS130, CPS140, CPS150 .................................................................................... 39
5Unpacking and Installation .......................................................................................................40

CPS100 SERIES OPERATION MANUAL
CONTENTS
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Inspection .............................................................................................................................................. 40
Proper Lifting and Handling Guidelines................................................................................................ 40
5.2.1 Unpacking CPS106, CPS110, CPS115 and CPS120 Models............................................................................. 41
5.2.2 Unpacking CPS130, CPS140 and CPS150 Models ........................................................................................... 42
Ship Kits.................................................................................................................................................. 44
5.3.1 CPS Series Ship Kit Contents............................................................................................................................. 44
AC Input Connections............................................................................................................................ 45
5.4.1 AC Input Wire Sizes by Model.......................................................................................................................... 46
5.4.2 AC Input Terminal as Safety Cover .................................................................................................................. 46
5.4.3 Input Power Cord Installation .......................................................................................................................... 47
5.4.4 Grounding Requirements................................................................................................................................. 47
5.4.5 Check Line Voltage............................................................................................................................................ 48
Cleaning.................................................................................................................................................. 48
Powering Up .......................................................................................................................................... 48
In Case of Malfunction .......................................................................................................................... 48
Output Terminals .................................................................................................................................. 49
5.8.1 Rear Panel Models CPS106, CPS110, CPS115 ................................................................................................. 49
5.8.2 Rear Panel Model CPS120................................................................................................................................ 49
5.8.3 Rear Panel Models CPS130, CPS140, CPS150 ................................................................................................. 50
5.8.4 Output Terminal Connections ......................................................................................................................... 51
5.8.5 Recommended Output Wire Size.................................................................................................................... 51
5.8.6 Output Power Cord Connection ...................................................................................................................... 52
5.8.7 Connecting a UUT............................................................................................................................................. 52
5.8.8 Remote Voltage Sense ..................................................................................................................................... 53
Rear Panel Controls and Connectors.................................................................................................... 54
5.9.1 CPS106, CPS110, CPS115 Rear Panel Overview.............................................................................................. 54
5.9.2 CPS120 Rear Panel Overview........................................................................................................................... 54
5.9.3 CPS130, CPS140, CPS150 Rear Panel Overview.............................................................................................. 55
5.9.4 AUX I/O Card Connectors (CPS120 ~ CPS150 Models)................................................................................... 56
5.9.5 EXT I/O Card Connectors (CPS106, CPS110 & CPS115 Models)..................................................................... 56
5.9.6 AUX I/O Card Pin Assignments......................................................................................................................... 57
Remote Control Programming Interfaces............................................................................................ 58
5.10.1 RS232 Serial Interface....................................................................................................................................... 58
5.10.2 RS485 Serial Interface....................................................................................................................................... 59
5.10.3 USB Interface .................................................................................................................................................... 60
5.10.4 LAN Interface (Option on CPS106, CPS110 & CPS115)................................................................................... 60
5.10.5 GPIB Interface (Option on all CPS Models)...................................................................................................... 61
5.10.6 Remote Control Commands ............................................................................................................................ 62
Installation of Optional Remote Control Interfaces ............................................................................ 63
Instrument Rack Installation................................................................................................................. 64
5.2.1 Installing Rack Mount Handles ........................................................................................................................ 64
5.2.2 Rack Installation................................................................................................................................................ 65
6Front Panel Operation ..............................................................................................................66
Powering On .......................................................................................................................................... 66
Operating Modes .................................................................................................................................. 67
Front Panel Layout ................................................................................................................................ 68
Front Panel Controls.............................................................................................................................. 69
6.4.1 LCD Touch Screen ............................................................................................................................................. 69
6.4.2 Soft Keys............................................................................................................................................................ 70
6.4.3 Decimal Keypad ................................................................................................................................................ 70
6.4.4 Multi-Function Keys.......................................................................................................................................... 70
6.4.5 ADJUST Shuttle Knob........................................................................................................................................ 71

CPS100 SERIES OPERATION MANUAL
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6.4.6 Cursor Keys ....................................................................................................................................................... 71
Menu Structure ..................................................................................................................................... 71
MAIN Screen .......................................................................................................................................... 73
SETTING Screens.................................................................................................................................... 74
6.7.1 Output & More Settings................................................................................................................................... 75
6.7.2 Measurement Settings..................................................................................................................................... 80
6.7.3 Waveform Viewer ............................................................................................................................................ 83
6.7.4 Limitation (User Limits) .................................................................................................................................... 83
MENU Screens....................................................................................................................................... 84
6.8.1 Config ................................................................................................................................................................ 85
6.8.2 LCD Setting ........................................................................................................................................................ 95
6.8.3 Calibration......................................................................................................................................................... 96
6.8.4 Master/Slave..................................................................................................................................................... 96
6.8.5 Other ................................................................................................................................................................. 97
OUTPUT MODE Screens........................................................................................................................ 98
6.9.1 Power Line Distortion Testing (PLD) ................................................................................................................ 99
6.9.2 Harmonics....................................................................................................................................................... 106
6.9.3 IEC Standards .................................................................................................................................................. 113
6.9.4 Special Functions. ........................................................................................................................................... 141
6.9.5 Test Mode ....................................................................................................................................................... 145
PARALLEL / SERIES / 3-PHASE Screen................................................................................................. 147
STORE / RECALL Screens ..................................................................................................................... 148
LOCK Screen......................................................................................................................................... 150
7Remote Control Programming................................................................................................151
Overview.............................................................................................................................................. 151
Command Syntax ................................................................................................................................ 151
7.2.1 Command Terminators .................................................................................................................................. 151
7.2.2 Numeric Parameters ...................................................................................................................................... 151
7.2.3 Parameter Unit Options .................................................................................................................................151
Syntax Notation Convention............................................................................................................... 152
IEEE488.2 Common Commands......................................................................................................... 152
Measurement Commands.................................................................................................................. 153
Harmonics Measurement Commands............................................................................................... 154
Status Commands ............................................................................................................................... 155
Programming Commands................................................................................................................... 156
7.8.1 OUTPUT Sub-system ...................................................................................................................................... 156
7.8.2 LIMIT Sub-system ........................................................................................................................................... 159
7.8.1 CCMODE Sub-system ..................................................................................................................................... 160
7.8.2 LIST Sub-system .............................................................................................................................................. 160
7.8.3 PULSE Sub-system .......................................................................................................................................... 166
7.8.4 STEP Sub-system............................................................................................................................................. 167
Synthesis Commands .......................................................................................................................... 168
System Commands.............................................................................................................................. 169
External Input Control Mode Commands.......................................................................................... 170
Master / Slave Configuration Commands.......................................................................................... 171
7.2.1 Master / Slave Programming Commands ..................................................................................................... 171
7.2.2 Master / Slave Measurement Commands .................................................................................................... 171
8Master Slave Operation..........................................................................................................174
Overview.............................................................................................................................................. 174
Restrictions .......................................................................................................................................... 174

CPS100 SERIES OPERATION MANUAL
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Setting up a Unit as a Slave ................................................................................................................. 174
Setting up a Unit as a Master.............................................................................................................. 176
Multi-Unit Modes of Operation.......................................................................................................... 177
8.5.1 Parallel Mode System Use ............................................................................................................................. 178
8.5.2 Series Mode System Use................................................................................................................................ 179
8.5.3 Three-Phase System Use................................................................................................................................ 180
8.5.4 AC Input Wiring Configurations by Region.................................................................................................... 181
Multi-Unit Programming Instructions ................................................................................................ 187
9USB Driver Installation............................................................................................................188
Overview.............................................................................................................................................. 188
USB Driver Installation ........................................................................................................................ 188
Disabling Driver Signature Enforcement in Windows 10 .................................................................. 192
VISA Access using NI Explorer............................................................................................................. 195
10 LAN Interface Configuration ...................................................................................................196
Overview.............................................................................................................................................. 196
Local LAN use....................................................................................................................................... 196
10.2.1 Setting a Static IP address – Windows 10...................................................................................................... 196
10.2.2 Setting a Manual Power Source IP address................................................................................................... 199
10.2.3 Testing the LAN Connection........................................................................................................................... 199
LAN Web Server Use ........................................................................................................................... 200
10.3.1 Browser Web Control..................................................................................................................................... 202
10.3.2 Recommendations for LAN settings: ............................................................................................................. 203
10.3.3 View & Modify Configuration ........................................................................................................................ 203
10.3.4 Web server Help Page .................................................................................................................................... 205
11 Calibration ..............................................................................................................................206
Overview.............................................................................................................................................. 206
Calibration equipment required......................................................................................................... 206
Calibration Equipment Setup.............................................................................................................. 207
Calibration Procedure ......................................................................................................................... 207
11.4.1 Accessing Calibration Mode........................................................................................................................... 208
11.4.2 Voltage Setting & Measurement Calibration................................................................................................ 208
11.4.1 Current Measurement Calibration ................................................................................................................ 210
Saving Calibration Coefficients ........................................................................................................... 214
12 Fixed Waveform Library .........................................................................................................215
Overview.............................................................................................................................................. 215
Waveform Details................................................................................................................................ 215
12.2.1 FIXED Waveform No 0.................................................................................................................................... 215
12.2.2 FIXED Waveform No 1.................................................................................................................................... 216
12.2.3 FIXED Waveform No 2.................................................................................................................................... 216
12.2.4 FIXED Waveform No 3.................................................................................................................................... 216
12.2.5 FIXED Waveform No 4.................................................................................................................................... 217
12.2.6 FIXED Waveform No 5.................................................................................................................................... 217
12.2.7 FIXED Waveform No 6.................................................................................................................................... 217
12.2.8 FIXED Waveform No 7.................................................................................................................................... 218
12.2.9 FIXED Waveform No 8.................................................................................................................................... 218
12.2.10 FIXED Waveform No 9.................................................................................................................................... 218
12.2.11 FIXED Waveform No 10.................................................................................................................................. 219
12.2.12 FIXED Waveform No 11.................................................................................................................................. 219
12.2.13 FIXED Waveform No 12.................................................................................................................................. 219
12.2.14 FIXED Waveform No 13.................................................................................................................................. 220

CPS100 SERIES OPERATION MANUAL
CONTENTS
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12.2.15 FIXED Waveform No 14.................................................................................................................................. 220
12.2.16 FIXED Waveform No 15.................................................................................................................................. 220
12.2.17 FIXED Waveform No 16.................................................................................................................................. 221
12.2.18 FIXED Waveform No 17.................................................................................................................................. 221
12.2.19 FIXED Waveform No 18.................................................................................................................................. 221
12.2.20 FIXED Waveform No 19.................................................................................................................................. 222
12.2.21 FIXED Waveform No 20.................................................................................................................................. 222
12.2.22 FIXED Waveform No 21.................................................................................................................................. 222
12.2.23 FIXED Waveform No 22.................................................................................................................................. 223
12.2.24 FIXED Waveform No 23.................................................................................................................................. 223
12.2.25 FIXED Waveform No 24.................................................................................................................................. 223
12.2.26 FIXED Waveform No 25.................................................................................................................................. 224
12.2.27 FIXED Waveform No 26.................................................................................................................................. 224
12.2.28 FIXED Waveform No 27.................................................................................................................................. 224
12.2.29 FIXED Waveform No 28.................................................................................................................................. 225
12.2.30 FIXED Waveform No 29.................................................................................................................................. 225
13 Error Messages & Troubleshooting.........................................................................................226
Overview.............................................................................................................................................. 226
Problem Matrix.................................................................................................................................... 226
14 CE MARK Declaration of Conformity.......................................................................................228
Index .............................................................................................................................................229

CPS100 SERIES OPERATION MANUAL
CONTENTS
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Table of Tables
Table 3-1: CPS100 Series Output Coupling Modes...............................................................................................19
Table 3-2: Available Voltage Ranges by Output Mode.........................................................................................19
Table 5-1: CPS Series Included Accessories Ship Kit .............................................................................................44
Table 5-2: AC Input Wire Sizes by Model .............................................................................................................46
Table 5-3: Recommend Output Wire Sizes by model...........................................................................................51
Table 5-4: AUX I/O Analog Pin Functions .............................................................................................................57
Table 5-5: AUX I/O Digital Input Pin Functions.....................................................................................................57
Table 5-6: RS232 DB9 Pin Assignments ................................................................................................................58
Table 5-7: IEEE-488 Connector Pin Assignments ..................................................................................................62
Table 6-1: Cursor Keypad Functions.....................................................................................................................71
Table 6-2: Available Measurements and Units.....................................................................................................81
Table 6-3: Configurable Protection Modes ..........................................................................................................94
Table 6-4: IEC 61000-4 Test standards supported on Enhanced Models...........................................................113
Table 6-5: Transient Function Specifications......................................................................................................142
Table 7-1: IEEE488.2 Common Commands Supported.......................................................................................152
Table 7-2: Measurement Commands .................................................................................................................153
Table 7-3: Measurement Commands .................................................................................................................154
Table 7-4: Status Commands..............................................................................................................................155
Table 7-5: Error Codes - Stand-alone Mode .......................................................................................................155
Table 7-6: Error Codes –Master / Slave Mode ...................................................................................................155
Table 7-7: OUTPUT Sub-system Commands.......................................................................................................158
Table 7-8: LIMIT Sub-system Commands ...........................................................................................................159
Table 7-9: CCMODE Sub-system Commands......................................................................................................160
Table 7-10: LIST Sub-system Commands ............................................................................................................163
Table 7-11: PULSE Sub-system Commands ........................................................................................................166
Table 7-12: STEP Sub-system Commands...........................................................................................................167
Table 7-13: Waveform Synthesis System Commands ........................................................................................169
Table 7-14: System Commands ..........................................................................................................................169
Table 7-15: External Input Commands ...............................................................................................................170
Table 7-16: Master / Slave Programming Commands........................................................................................171
Table 7-17: Master / Slave Configuration Commands........................................................................................172
Table 8-1: Multi-Unit Programming Summary ...................................................................................................187
Table 11-1: Required Calibration Equipment List...............................................................................................206
Table 13-1: Troubleshooting Matrix...................................................................................................................227

CPS100 SERIES OPERATION MANUAL
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Table of Figures
Figure 3-1: CPS106 Model VI Curves ....................................................................................................................21
Figure 3-2: CPS110 Model VI Curves ....................................................................................................................22
Figure 3-3: CPS115 Model VI Curves ....................................................................................................................23
Figure 3-4: CPS120-Model VI Curves ....................................................................................................................24
Figure 3-5: CPS130-Model VI Curves ....................................................................................................................25
Figure 3-6: CPS140-Model VI Curves ....................................................................................................................26
Figure 3-7: CPS150-Model VI Curves ....................................................................................................................27
Figure 4-1: Dimension drawing 2U Models ..........................................................................................................33
Figure 4-2: Dimension drawing 3U Model............................................................................................................34
Figure 4-3: Dimension drawing 4U Models ..........................................................................................................35
Figure 5-1: Model 5L18-36 VI Curve .....................................................................................................................40
Figure 5-2: Lifting Do's and Don'ts Chart ..............................................................................................................41
Figure 5-3: CPS100 Series Ship Kit Content ..........................................................................................................44
Figure 5-4: Output Terminal Locations - 2U Models ............................................................................................49
Figure 5-5: Output Terminal Locations - 3U Models ............................................................................................49
Figure 5-6: Output Terminal Locations - 4U Models ............................................................................................50
Figure 5-7: Voltage Sense Connections ................................................................................................................53
Figure 5-8: Rear Panel Callouts – 2U Models .......................................................................................................54
Figure 5-9: Rear Panel Callouts – 3U Model .........................................................................................................54
Figure 5-10: Rear Panel Callouts – 4U Models .....................................................................................................55
Figure 5-11: AUX I/O Option Card Connections ...................................................................................................56
Figure 5-12: CPS106, CPS110 or CPS115 rear panel with optional LAN+GPIB Interfaces.....................................58
Figure 5-13: RS232 Connector ..............................................................................................................................58
Figure 5-14: Interface Installation on 2U Models.................................................................................................63
Figure 5-15: Interface Installation on 3U and 4U Models ....................................................................................63
Figure 5-16: Cabinet Installation Drawing ............................................................................................................65
Figure 6-1: Power-On Diagnostics Screen ............................................................................................................66
Figure 6-2: CPS100 Series Front Panel Displays and Controls ..............................................................................68
Figure 6-3: Complete Menu Structure Overview .................................................................................................72
Figure 6-4: SETTING Menu Structure....................................................................................................................74
Figure 6-5: Menu Structure ..................................................................................................................................84
Figure 6-6: Output Mode Menu Structure ...........................................................................................................98
Figure 6-7: Illustration of a LIST Transient............................................................................................................99
Figure 6-8: Illustration of a PULE Transient ........................................................................................................102
Figure 6-9: Illustration of a STEP Transient ........................................................................................................104
Figure 6-10: IEC 6100-4-11 Standard Voltage Variation.....................................................................................118
Figure 6-11: IEC 61000-4-13 Flat Curve ..............................................................................................................120
Figure 6-12: IEC 61000-4-13 Over Swing ............................................................................................................120
Figure 6-13: IEC 4-28 Frequency Variation Sequence ........................................................................................138
Figure 6-14: IEC 4-28 Frequency Transition Time tp ..........................................................................................139
Figure 6-15: STORE / RECALL Menu Structure....................................................................................................148
Figure 7-1: Transient Front Panel vs Commands relationship............................................................................163
Figure 8-1: Measurement Readings Wye Configurations versus Delta Configuration .......................................181
Figure 9-1: Device Driver, Other Devices, USB Entry..........................................................................................189

CPS100 SERIES OPERATION MANUAL
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APS CPS100 Series Power Source Operation Manual Page 10 of 231
Figure 9-2: Driver installation prompt................................................................................................................190
Figure 9-3: Driver Publisher verification Prompt................................................................................................190
Figure 9-4: Driver Install Completed...................................................................................................................191
Figure 9-5: NI-VISA USB Devices entry for CPS100.............................................................................................191
Figure 10-1: CPS100 Series Web server Home Page ..........................................................................................200
Figure 10-2: Browser Web Control Page ............................................................................................................202
Figure 10-3: View & Modify Page - Short Form ..................................................................................................203
Figure 10-4: View & Modify Page - Long Form ...................................................................................................204
Figure 10-5: Web Server Help Screen Contents .................................................................................................205
Figure 11-1: Calibration Equipment Setup .........................................................................................................207