ARB 3414020 User manual

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If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.
Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: [phone] Fax: [phone]
WA:[phone] NSW: [phone] ACT: [phone] SA: [phone] QLD: [phone] NT: [phone] TAS: [phone]
PART Nos 3414020 Suits standard dual cabs & all single cabs and cab chassis
3414030 Suits 89-91 extra cabs & 4 Runners
3414060 Suits Feb ’92 on SR5 4 runners with OE flares
3414070 Suits extra cabs, 4 runners without OE flares & SRS dual
cabs from Feb ’92 on
WARNING
THIS BULL BAR MUST NOT BE FITTED TO AIRBAG EQUIPPED VEHICLES.
FITMENT TO AIRBAG EQUIPPED VEHICLES MAY INTERFERE WITH THE
PROPER OPERATION OF THE AIRBAGS AND MAY RESULT IN SERIOUS INJURY.
TAKE NOTE OF THE FOLLOWING:
•THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS
USING ONLY THE HARDWARE SUPPLIED.
•IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT, CONTACT YOUR
NEAREST AUTHORISED ARB STOCKIST. REPAIRS OR MODIFICATIONS TO THE
IMPACT ABSORPTION SYSTEM MUST NOT BE ATTEMPED.
•DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN
THOSE SPECIFIED BY ARB.
•DO NOT REMOVE LABELS FROM THIS BULL BAR.
•THIS PRODUCT OR IT’S FIXING MUST NOT BE MODIFIED IN ANY WAY.

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TOOLS REQUIRED –
Basic Tool Kit
½” drill and ½” drill bit
PROCEDURE – Refer to winch fitment details overleaf before
proceeding
1. Remove the standard bumper and skirt.
2. Remove splash pan and strengthening plates where fitted.
3. FRONT LEAF SPRING MODELS ONLY
Remove the bolts that retain the front shackle pin retaining plates. Remove
shackle pin nuts and washer. With a soft hammer knock pins back flush with
chassis. Do not remove pins.
4. FOR 4 RUNNER VEHICLES ONLY
Refit 2 indicator plastic plugs to square holes in indicator brackets in bull bar.
Using 2 self-tapping screws from ARB kit and 2 original screws refit
indicators into bull bar. Use the 2 original screws where the plastic plugs were
fitted and the 2 new screws from the back of the bar through the bracket and
into the light.
When the bull bar is fitted reconnect to original plugs.
5. ALL MODELS
Lift bull bar into position. Fit four 12mm bolts (with 17mm head) and spring
washers supplied and four 14mm bolts, spring and flat washers supplied
through bull bar holes into chassis.
6. Fit two 12mm x 40mm bolts & spring washers behind air deflectors into front
chassis cross member. Do not fully tighten yet.
7. Fit 4 original bumper bar mounting bolts through bull bar wing brackets into
side bumper bar chassis mounts.
Part Nos:
3414020
3414030
3414060
3414070
8. Fit two 12mm x 35mm bolts, flat & spring washers supplied with offset 38mm
washer to rear of bull bar to chassis with offset washer clamping bar to
chassis.

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9. Tighten all bolts and refit shackle pins if fitting to leaf spring model.
10. Fit the new indicators supplied as follows:
a. Push plastic plugs into holes in indicator recess in each wing. Put the
indicator into the indicator recess and secure in place with the screws
supplied.
b. Connect a wiring loom to each of the indictors and then wire into the
vehicle wiring.
11. Refit tow hook.
12. ALL MODELS
Refit registration plate using 6mm hardware.
13. Trim off excess inner plastic from mudguard with knife.
NOTE: Driving Lights. Due to the difficulty in accessing the driving light
mounting nuts when the winch is fitted we have provided 2 additional
mounting brackets. Fasten the driving lights to the brackets then using the
8mm bolts, spring washers and washers, bolt bracket and driving lights to bull
bar pan. Adjust as necessary.
ROLLER FAIRLEAD & WINCH FITMENT
New mounting holes must be drilled in the roller fairlead to line up with the winch
mounting holes in the bull bar.
1. Remove the circlips which retain side pins.
2. Remove side pins and side rollers from roller fairlead.
3. Position fairlead hard up against roller fairlead bracket.
4. From rear of bar using holes in bull bar as a guide mark out new hole positions
on roller fairlead and drill out to ½”.
5. The winch clutch handle must be rotated to be easily accessible when fitted
into the bull bar. Remove all the Allen head boles retaining the clutch and
gear box and rotate this assembly 2 holes clockwise. Refit all bolts and
tighten.
6. Mount the control box bracket to the centre of the bull bar with nuts and bolts
supplied prior to fitting winch. Fit the 50mm OD rubber grommet to the hole
in the top pan of the bull bar and mount the control box onto the bracket using
original nuts on control box.
Feed the cables through the grommet and connect to the winch as per winch
manual.

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If the control box is to be mounted under the bonnet see Note 1 below.
Part Nos:
3414020
3414030
3414060
3414070
7. Position the winch on top of a 20 litre or 60 litre drum with the mounting holes
facing upwards.
8. Note: Only for Part No 3414020
Place 8mm packers over the winch mounting holes.
9. Place the bull bar on top of the winch and align mounting holes. Using bolts
supplied with winch and 3/8” washers in ARB kit, fit and finger tighten the
two upper bolts.
10. Place roller fairlead in position over two lower holes and fit two 1 ¾” x 3/8”
bolts and 3/8” washers supplied in ARB kit and finger tighten.
11. Ensure winch and roller fairlead are aligned and tighten all bolts.
12. Using 6” bolts supplied, place a flat washer under the head of both bolts and
insert bolts through roller fairlead bracket and side rollers. Fit nylon nuts and
tighten so that rollers turn freely.
13. Fit bull bar to vehicle following procedure on page 1.
14. Wire up winch as per winch instructions.
15. If driving lights are fitted, wire up.
16. Check operation of winch as per winch manual.

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UNDER NO CIRCUMSTANCES IS THE WINCH TO BE USED BEFORE
THE OWNER’S MANUAL HAS BEEN READ AND UNDERSTOOD.
FAILURE TO COMPREHEND THE MANUAL CONTENTS COULD
RESULT IN OPERATION DANGER AND WINCH FAILURE.
Note 1
When fitting the control box under the bonnet ARB bracket number 3751214 is
required along with one 1500mm length red cable and two 1500mm black cables.
Fit the cables to the winch before mounting the bull bar to the vehicle. Identify
and tag the cables with number codes for easier identification later.
Fit the bull bar to the vehicle as per fitting instructions and feed the cables through
the radiator support panel up to the control box. Be sure to insulate the cables
against any sharp edges.