Ironman4x4 ISNORKEL021 User manual

ISNORKEL021
FORD RANGER
3.0L Turbo Diesel Intercooled
INSTALLATION
GUIDE
• Ironman4x4Snorkelfitstothelefthandsideofthe
FordRanger.
• Itwilltakeabout3hourstoinstall.
• Belowisalistofsomerequiredtoolsforinstalling
yourIronman4x4Snorkel:
- Hole Saw (95mm)
- Step Drill
- Air Hacksaw
- Pop-Rivet Gun
IMPORTANT: Snorkel installations should only be done by a qualified person and it is the
responsibility of this person to ensure correct fitment and to ensure the installation is water tight.
NOTE: Only use “sensor safe” sealant during installation

Page 2 of 6
1. Before installation check snorkel application
is compatible with your vehicle.
2. Remove left hand front mudguard liner, air
cleaner assembly and Ranger badge.
3. Apply masking tape to left hand front mudguard.
4 Tape template to mudguard making sure it is
lined up with top of mudguard (bonnet opening)
and rear of mudguard (door opening).
5. Using a felt tipped pen, mark all holes through
template onto mudguard. Remove template.
6. Drill mounting holes to 16mm and using a 95mm
hole saw, cut the remaining hole for air entry
hose.

Page 3 of 6
9. Using thred lock, screw all mounting studs into
snorkel body and attach pillar mounting bracket
loosely to snorkel using M6 Bolts provied.
7. De-burr and rust-proof all holes (this applies to
all holes drilled after this step).
10. Apply masking tape to left hand front windscreen
pillar. Hold snorkel body in position on front
mudguard and mark location of mounting
holes through pillar bracket onto pillar (edge
of mounting bracket should be in line with the
crease on pillar).
8. Open left hand front door and carefully remove
front section of door rubber and plastic trim from
windscreen pillar.
11. Remove snorkel body and remove pillar bracket
from snorkel.

12. Drill holes for pillar bracket to 5mm and attach
pillar bracket with pop rivets provided.
13. Apply masking tape to plastic trim removed
in Step 8. Hold trim in position on pillar, mark
location of pillar bracket onto plastic trim and
remove trim from pillar.
14. Rule two straight lines across trim using marks in
previous step as a guide.
Rule a line 5mm from step in trim between lines
marked previously.
15. Remove section of trim by drilling a series of
3.5mm holes and cuttign between holes to create
a slot.
Page 4 of 6

18. Position air cleaner adaptor over air cleaner
intake and drill two mounting holes to 5mm.
19. Seal adaptor to air cleaner intake using silicone
sealant and secure in place using pop rivets
provided.
20. Refit air cleaner assembly to vehicle.
Page 5 of 6
17. Remove intake duct from air cleaner housing.
16. Refit plastic trim to pillar allowing bracket to pass
through slot craeted in previous step (enlarge slot
to clear bracket if required). Refit door rubber.

22. Attach snorkel body to mudguard using M8
Nylcok nuts and Bowdy washers, making sure
snorkel outlet engages with rubber joiner and
secure with hose clamp.
Re-attach to pillar mounting bracket using M6
Bolts.
23. Refit mudguard liner.
24. Check all hose connections for potential leaks
and seal as required.
25. Fit Ironman 4x4 Air Ram and secure with hose
clamp provided.
Page 6 of 6
21. From under mudguard, fit rubber joiner to air
cleaner adaptor and secure in place with hose
clamp.