ARC FLEX Mini M User manual

FLEXMiniM
Instruction Manual

Flex Mini-M Instruction Manual
August 2021 v1.0
Page 1 of 38
Service Information
Your New Radio System
Thank you for your purchase of ARC Flex Mini-M radio remote control system. Without a
doubt, our Flex Mini-M system is the ultimate solution for providing precise, undeterred, and
safe control of your material.
If your product ever needs modification or service, please contact our representative in your
country or at the following location:
World Headquarter:
Advanced Radiotech Corporation
No.3, South 1st Road, Chien Chen District
Kaohsiung, Taiwan
Telephone:
[phone]
Fax Number:
[phone]
Website:
www.advanced-radiotech.com
E-mails:
[email protected]
[email protected]
All rights reserved. This notice applies to all copyrighted materials included with this product,
including, but not limited to, this manual and software embodied within the product. This
manual is intended for the sole use of the person(s) to whom it was provided, and any
unauthorized distribution of the manual or dispersal of its contents is strictly forbidden. This
manual may not be reproduced in whole or in part by any means whatsoever without the
expressed written permission of ARC.

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PRODUCT MANUAL SAFETY INFORMATION
Advanced Radiotech Corporation (ARC) offers a broad range of radio remote control product for
material handling applications. This manual has been prepared by ARC to provide information and
recommendations for the installation, use, operation and service of ARC’s material handling products
and systems (ARC Products). Anyone who uses, operates, maintains, services, installs or owns ARC
Products should know, understand, and follow the instructions and safety recommendations in this
manual for ARC Products.
The recommendations in this manual do not take precedence over any of the following requirements
relating to cranes, hoists lifting devices or other material handling equipment which use or include
ARC Products:
 Instructions, manuals, and safety warnings of the manufacturers of the equipment where the
radio system is used.
 Plant safety rules and procedures of the employers and the owners of facilities where the
ARC Products are being used.
 Safety standards and practices for the industries in which ARC Products are used.
This manual does not include or address the specific instructions and safety warnings of these
manufacturers or any of the other requirements listed above. It is the responsibility of the owners,
users and operators of the ARC Products to know, understand and follow all of these requirements. It
is the responsibility of the employer to make its employees aware of all of the above listed
requirements and to make certain that all operators are properly trained. No one should use ARC
Products prior to becoming familiar with and being trained in these requirements and the
instructions and safety recommendations in this manual.
WARRANTY INFORMATION
For information on ARC’s product warranties, please contact ARC representative nearest to you or
visit www.advanced-radiotech.com.

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Table of Contents
Page
1. Radio Controlled Safety 4
2. General System Information
2.1 Transmitter
2.1.1 External Illustration 8
2.1.2 Internal Illustration 9
2.2 Receiver
2.2.1 External Illustration 10
2.2.2 Internal Illustration 11
3. Function Settings
3.1 Transmitter
3.1.1 Transmitter Firmware Version 12
3.1.2 Transmitter Channel Settings 12
3.1.3 Transmitter Keypad Settings 14
3.1.4 Remote Pairing 15
3.1.5 Transmitter START & ON/OFF Function Settings 19
3.1.6 Transmitter Inactivity Timer Settings 19
3.1.7 Transmitter Output Power Settings 19
3.1.8 Infrared Programming 20
3.2 Receiver
3.2.1 Receiver Channel Setting 20
3.2.2 Receiver Channel Scanning Functions 21
3.2.3 Receiver Output Types 22
3.2.4 Dipswitch Settings 23
3.2.5 Indicator Light and Buzzer Installation 27
3.2.6 External Antenna Connection 27
3.2.7 System Channels Table 28
4. Receiver Installation
4.1 Output Diagram 29
4.2 Pre-installation Precautions 29
4.3 Step-By-Step Installation 30
5. Operating Procedures 33
6. Status & Warnings
6.1 Transmitter Status Indications 35
6.2 Receiver Status Indications 36
6.3 Receiver Power Indications 36
7. General Specifications 37
8. EU Declaration of Conformity 38

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1. Radio Controlled Safety
WARNINGS and CAUTIONS
Throughout this document WARNING and CAUTION statements have been deliberately placed to highlight
items critical to the protection of personnel and equipment.
WARNING – A warning highlights an essential operating or maintenance procedure, practice, etc. which if
not strictly observed, could result in injury or death of personnel, or long term physical hazards.
Warnings are highlighted as shown below:
WARNING
CAUTION – A caution highlights an essential operating or maintenance procedure, practice, etc. which if
not strictly observed, could result in damage to, or destruction of equipment, or loss of functional
effectiveness. Cautions are highlighted as shown below:
CAUTION
WARNINGS and CAUTIONS SHOULD NEVER BE DISREGARDED.
The safety rules in this section are not intended to replace any rules or regulations of any applicable local, state,
or federal governing organizations. Always follow your local lockout and tagout procedure when maintaining any
radio equipment. The following information is intended to be used in conjunction with other rules or regulations
already in existence. It is important to read all of the safety information contained in this section before installing
or operating the Radio Control System.

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1.1 CRITICAL INSTALLATION CONSIDERATIONS
WARNING
PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT, READ AND DEVELOP AN
UNDERSTANDING OF THE CONTENTS OF THIS MANUAL AND THE OPERATION MANUAL OF THE
EQUIPMENT OR DEVICE TO WHICH THIS EQUIPMENT WILL BE INTERFACED. FAILURE TO FOLLOW
THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
ALL EQUIPMENT MUST HAVE A MAINLINE CONTACTOR INSTALLED AND ALL TRACKED CRANES,
HOISTS, LIFTING DEVICES AND SIMILAR EQUIPMENT MUST HAVE A BRAKE INSTALLED. FAILURE TO
FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
AN AUDIBLE AND/OR VISUAL WARNING MEANS MUST BE PROVIDED ON ALL REMOTE-CONTROLLED
EQUIPMENT AS REQUIRED BY CODE, REGULATION, OR INDUSTRY STANDARD. THESE AUDIBLE
AND/OR VISUAL WARNING DEVICES MUST MEET ALL GOVERNMENTAL REQUIREMENTS. FAILURE TO
FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
FOLLOW YOUR LOCAL LOCKOUT TAGOUT PROCEDURE BEFORE MAINTAINING ANY REMOTE-
CONTROLLED EQUIPMENT. ALWAYS REMOVE ALL ELECTRICAL POWER FROM THE CRANE, HOIST,
LIFTING DEVICE OR SIMILAR EQUIPMENT BEFORE ATTEMPTING ANY INSTALLATION PROCEDURES.
DE-ENERGIZE AND TAGOUT ALL SOURCES OF ELECTRICAL POWER BEFORE TOUCH-TESTING ANY
EQUIPMENT. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND
DAMAGE TO EQUIPMENT.
THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO
STATE SAFETY CRITICAL MAINTAINED FUNCTIONS, I.E., MAGNETS, VACUUM LIFTS, PUMPS,
EMERGENCY EQUIPMENT, ETC. A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH
SEPARATE POWER CONSIDERATIONS MUST BE PROVIDED. FAILURE TO FOLLOW THIS WARNING
COULD RESULT IN SERIOUS INJURY OR DEATH OR DAMAGE TO EQUIPMENT.
1.2 GENERAL
Radio controlled material handling equipment operates in several directions. Cranes, hoists, lifting devices and
other material handling equipment can be large, and operate at high speeds. Quite frequently, the equipment is
operated in areas where people are working in close proximity to the material handling equipment. The operator
must exercise extreme caution at all times. Workers must constantly be alert to avoid accidents. The
following recommendations have been included to indicate how careful and thoughtful actions may prevent inju-
ries, damage to equipment, or even save a life.
1.3 PERSONS AUTHORIZED TO OPERATE RADIO
CONTROLLED CRANES
Only properly trained persons designated by management should be permitted to operate radio controlled
equipment.
Radio controlled cranes, hoists, lifting devices and other material handling equipment should not be operated by
any person who cannot read or understand signs, notices and operating instructions that pertain to the equipment.
Radio controlled equipment should not be operated by any person with insufficient eyesight or hearing or by any
person who may be suffering from a disorder or illness, is taking any medication that may cause loss of
equipment control, or is under the influence of alcohol or drugs.

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1.4 SAFETY INFORMATION AND RECOMMENDED
TRAINING FOR RADIO CONTROLLED EQUIPMENT
OPERATORS
Anyone being trained to operate radio controlled equipment should possess as a minimum the following
knowledge and skills before using the radio-controlled equipment.
The operator should:
 have knowledge of hazards pertaining to equipment operation
 have knowledge of safety rules for radio-controlled equipment
 have the ability to judge distance of moving objects
 know how to properly test prior to operation
 be trained in the safe operation of the radio transmitter as it pertains to the crane, hoist, lifting device or
other material handling equipment being operated
 have knowledge of the use of equipment warning lights and alarms
 have knowledge of the proper storage space for a radio control transmitter when not in use
 be trained in transferring a radio control transmitter to another person
 be trained how and when to report unsafe or unusual operating conditions
 test the transmitter emergency stop and all warning devices prior to operation; testing should be done on
each shift, without a load
 be thoroughly trained and knowledgeable in proper and safe operation of the crane, hoist, lifting device, or
other material handling equipment that utilizes the radio control
 know how to keep the operator and other people clear of lifted loads and to avoid “pinch” points
 continuously watch and monitor status of lifted loads
 know and follow cable and hook inspection procedures
 know and follow the local lockout and tagout procedures when servicing radio-controlled equipment
 know and follow all applicable operating and maintenance manuals, safety procedures, regulatory
requirements, and industry standards and codes
The operator shall not:
 lift or move more than the rated load
 operate the material handling equipment if the direction of travel or function engaged does not agree
with what is indicated on the controller
 use the crane, hoist or lifting device to lift, support or transport people
 lift or carry any loads over people
 operate the crane, hoist or lifting device unless all persons, including the operator, are and remain clear
of the supported load and any potential pinch points
 operate a crane, hoist or lifting device when the device is not centered over the load
 operate a crane, hoist or lifting device if the chain or wire rope is not seated properly in the sprockets,
drum or sheave
 operate any damaged or malfunctioning crane, hoist, lifting device or other material handling equipment

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 change any settings or controls without authorization and proper training
 remove or obscure any warning or safety labels or tags
 leave any load unattended while lifted
 leave power on the radio-controlled equipment when the equipment is not in operation
 operate any material handling equipment using a damaged controller because the unit may be unsafe
 operate manual motions with other than manual power
 operate radio-controlled equipment when low battery indicator is on
WARNING
THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER. IF ANY PRODUCT
PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED, THE EQUIPMENT SHOULD IMMEDIATELY BE
TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR. DAMAGED AND INOPERABLE
RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO ARC FOR EVALUATION AND REPAIR.
FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO
EQUIPMENT.
1.5 TRANSMITTER UNIT
Transmitter switches should never be mechanically blocked ON or OFF. When not in use, the operator should
turn the transmitter OFF. A secure storage space should be provided for the transmitter unit, and the transmitter
unit should always be placed there when not in use. This precaution will help prevent unauthorized people from
operating the material handling equipment.
Spare transmitters should be stored in a secure storage space and only removed from the storage space after
the current transmitter in use has been turned OFF, taken out of the service area and secured.
1.6 PRE-OPERATION TEST
At the start of each work shift, or when a new operator takes control of the crane, operators should do,
as a minimum, the following steps before making lifts with any crane or hoist:
Test all warning devices.
Test all direction and speed controls.
Test the transmitter emergency stop.
1.7 BATTERIES
WARNING
KNOW AND FOLLOW PROPER BATTERY HANDLING, CHARGING AND DISPOSAL PROCEDURES.
IMPROPER BATTERY PROCEDURES CAN CAUSE BATTERIES TO EXPLODE OR DO OTHER SERIOUS
DAMAGE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND
DAMAGE TO EQUIPMENT.

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2. General System Information
2.1 Transmitter
2.1.1 External Illustration
1. Pushbutton 1 (PB1) 6. Pushbutton 6 (PB6)
2. Pushbutton 2 (PB2) 7. Pushbutton 7 (PB7)
3. Pushbutton 3 (PB3) 8. Pushbutton 8 (PB8)
4. Pushbutton 4 (PB4) 9. Status LED Indicator
5. Pushbutton 5 (PB5) 10. Battery Cover Screw
11. System Information
2
4
6
8
9
1
3
5
7
10
11

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2.1.2 Internal Illustration
1. Pushbutton 1 (PB1) 8. Pushbutton 8 (PB8)
2. Pushbutton 2 (PB2) 9. Status LED Indicator
3. Pushbutton 3 (PB3) 10. RF/Encoder Board
4. Pushbutton 4 (PB4) 11. Function Dipswitch
5. Pushbutton 5 (PB5) 12. Infrared Sensors
6. Pushbutton 6 (PB6) 13. Battery Contacts
7. Pushbutton 7 (PB7) 14. Programming Port
2
4
6
8
9
1
3
5
7
10
12
11
13
14

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2.2 Receiver
2.2.1 External Illustration
1. External Antenna Port (optional) 6. Remote Pairing Button
2. Status LED Indicator 7. System Information
3. Power LED Indicator 8. Cord Grip
4. Output LED Indicators 9. Mounting Bracket (optional)
5. Infrared Sensors 10. Mounting Bracket Release

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2.2.2 Internal Illustration
1. RF/Decoder Board 6. Remote Pairing Button
2. INT/EXT Antenna Dipswitch 7. Internal Antenna
3. Function Dipswitches 8. MCX External Antenna Connector
4. Infrared Sensors 9. CN6 Function Output Connector
5. 12~24VDC Photo FET Outputs 10. Programming Port
11. Channel Dipswitch
INT
EXT
1
2
3
4
5
6
7
8
9
10
11

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ON DIP
ON DIP
ON DIP
PB1PB2
3. Function Settings
3.1 Transmitter
3.1.1 Transmitter Firmware Version
1. Set dipswitch position 7~9 to “100”.
2. Reinsert batteries and press any pushbutton to display
the transmitter firmware version with red, green and
orange blinks.
3. Exit firmware version mode by reset dipswitch position 7~9 to “000”.
3.1.2 Transmitter Channel Settings
1. Set dipswitch position 7~9 to “010”.
2. Reinsert batteries and press any pushbutton to proceed.
3. The Status LED displays current channel setting with red and green blinks. A green
blink represents the tens (+10) and a red blink represents the units (+1). For example,
1 green blink followed by 5 red blinks is channel 15.
4. Change transmitter channel by pressing PB1 to increment
the units (+1) and PB2 to increment the tens (+10). For
example, press PB2 two times and then PB1 four times is
channel 24 (Status LED blinks 2 greens and 4 reds). Make
sure the newly selected channel is shown on the Status
LED before proceeding to the next step below.
ON
DIP

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PB3
ON DIP
5. Transfer the newly selected channel to the receiver by press and hold PB3
pushbutton until the Status LED turns to constant green (transfer complete). If
constant green is not shown on the Status LED after more than 10 seconds
(transfer incomplete); the transmitter will revert back to its previous channel setting.
Make sure the receiver power is turned on and within the operating distance during
the entire process. Skip step 6 if changing receiver channel is not required.
6. Exit transmitter channel settings by reset dipswitch position 7~9 to “000”.
Note: When selecting a new channel, make sure each button press does not exceed 3 seconds.
Important Note:
Step 5 illustrated above is strictly required if you are intending to change the entire system
channel (both transmitter and receiver). The entire system no longer works if step 5 is
skipped because the transmitter and receiver channels are now different (new vs. old). In
this case you would have to redo step 1~3 and step 5 to transfer the newly selected
transmitter channel to the receiver.

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PB1PB2
ON DIP
PB3PB4
PB5PB6
PB8 PB7
PB2
Typ e 1
PB1
PB3PB4
PB5PB6
PB8 PB7
PB2 ON
OFF
Ty p e 2
PB3PB4
PB5PB6
PB8 PB7
START
Ty p e 3
STOP
3.1.3 Transmitter Keypad Settings
1. Set dipswitch position 7~9 to “001”.
2. Reinsert batteries and press any pushbutton to proceed.
3. The Status LED displays current keypad type with red and green blinks. A
green blink represents the tens (+10) and a red blink represents the units (+1).
4. Change keypad type by pressing PB1 to increment the units (+1) and PB2 to
increment the tens (+10). For example, press PB1 two times is keypad type 2
(Status LED blinks 2 reds).
5. Exit transmitter keypad settings by reset dipswitch position 7~9 to “000”
Note: When selecting a new keypad type, make sure each button press does not exceed 3 seconds.
ON DIP

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ON DIP
3.1.4 Remote Pairing
A. Transmitter-to-Transmitter Pairing:
1. Set dipswitch position 7~9 to “100”.
2. Reinsert batteries and press any pushbutton to proceed.
3. Status LED displays firmware version with red, green and orange blinks.
4. Output data (original transmitter) by press and hold PB2.
5. Receive data (new transmitter) by press and hold PB1 (Status LED blinks green).
6. When the Status LED (receiving data end) turns to constant green while both
pushbuttons are still pressed down the pairing is completed.
→
Output data – original transmitter Receive data – new transmitter
(press and hold PB2) (press and hold PB1)
7. Exit transmitter-to-transmitter remote pairing mode by reset dipswitch position 7~9
to “000”.
Note: During remote pairing make sure the distance between the two transmitters is within 1 meter.
ON DIP
PB1PB2

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ON DIP
S2 DIP 10
ON DIP
ON DIP
ON DIP
S2 DIP 10
B. Receiver-to-Transmitter Pairing (Manual Mode):
1. Set transmitter dipswitch position 7~9 on transmitter to “100”.
2. Reinsert batteries and press any pushbutton to proceed.
3. Status LED displays firmware version with red, green and orange blinks.
4. Set receiver S2 dipswitch position 10 to “0” for manual remote pairing mode.
5. Output data (receiver) by press and hold the PAIRING button on receiver.
6. Receive data (transmitter) by press and hold PB3 (Status LED blinks green).
7. When the transmitter Status LED turns to constant green while both PB3 and the
PAIRING button are still pressed down the pairing is completed.
→ →
S2 dipswitch position 10 set to “0” Output data – receiver Receive data – transmitter
(press and hold the Pairing button) (press and hold PB3)
8. Exit receiver-to-transmitter manual remote pairing mode by reset transmitter
dipswitch position 7~9 to “000”.
Important Note:
Make sure the pairing process is executed within distance of 10 meters from one another and
no other active receivers nearby. During pairing process, the receiver MAIN outputs must be
deactivated.
PB3

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ON DIP
ON DIP
C. Receiver-to-Transmitter Pairing (Auto Mode):
1. Set transmitter dipswitch position 7~9 on transmitter to “100”.
2. Reinsert batteries and press any pushbutton to proceed.
3. Status LED displays firmware version with red, green and orange blinks.
4. Set receiver S2 dipswitch position 10 to “1” for auto remote pairing mode.
5. Receive data (transmitter) by press and hold PB3 (Status LED blinks green).
6. When the transmitter Status LED turns to constant green while PB3 is still
pressed down the pairing is completed.
7. Exit receiver-to-transmitter auto remote pairing mode by reset transmitter
dipswitch position 7~9 to “000”.
Important Note:
Make sure the pairing process is executed within distance of 10 meters from one another and
no other active receivers nearby. During pairing process, the receiver MAIN outputs must be
deactivated.
PB3
ON DIP
S2 DIP 10

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ON DIP
ON DIP
S2 DIP 10
ON DIP
S2 DIP 10
ON DIP
D. Transmitter-to-Receiver Pairing (Manual Mode):
1. Set transmitter dipswitch position 7~9 on transmitter to “100”.
2. Reinsert batteries and press any pushbutton to proceed.
3. Status LED displays firmware version with red, green and orange blinks.
4. Set receiver S2 dipswitch position 10 to “0” for manual remote pairing mode.
5. Output data (transmitter) by press and hold PB4 (Status LED blinks green).
6. Receive data (receiver) by press and hold the PAIRING button on receiver.
7. When the transmitter Status LED turns to constant green while both PB4 and the
PAIRING button are still pressed down the pairing is completed.
→ →
S2 dipswitch position 10 set to “0” Receive data – receiver Output data – transmitter
(press and hold the Pairing button) (press and hold PB4)
8. Exit transmitter-to-receiver manual remote pairing mode by reset transmitter
dipswitch position 7~9 to “000”.
Important Note:
Make sure the pairing process is executed within distance of 10 meters from one another and
no other active receivers nearby. During pairing process, the receiver MAIN outputs must be
deactivated.
PB4

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3.1.5 Transmitter START & ON/OFF Function Settings
When transmitter goes into sleep mode the system is temporarily deactivated (MAIN
outputs deactivated). Press the START, ON/OFF or ANY pushbuttons to wake up the
system (MAIN outputs reactivated).
* for keypad Type-2 and Type-3 with START and ON/OFF pushbutton.
* keypad Type-1 set to ANY pushbutton reactivation.
3.1.6 Transmitter Inactivity Timer Settings
Set how long the transmitter enters the sleep mode when not in use (pushbutton not pressed).
When transmitter goes into sleep mode the receiver MAIN outputs are deactivated.
Dipswitch
Settings Time Dipswitch Settings Time
1 xxx000xxxx 1 minute 5 xxx100xxxx 10 minutes
2 xxx001xxxx 20 seconds 6 xxx101xxxx 30 minutes
3 xxx010xxxx 3 minutes 7 xxx110xxxx 60 minutes
4 xxx011xxxx 5 minutes 8 xxx111xxxx
Constant On
(sleep mode
disabled)
3.1.7 Transmitter Output Power Settings
1mW offers the shortest operating range with lowest battery consumption while 10mW
offers the longest operating range with highest battery consumption (manufacture
preset at 2mW).
Dipswitch
Settings
Output
Power Dipswitch
Settings
Output
Power
1 000xxxxxxx 1mW 5 100xxxxxxx 5mW
2 001xxxxxxx 2mW 6 101xxxxxxx 6mW
3 010xxxxxxx 3mW 7 110xxxxxxx 8mW
4 011xxxxxxx 4mW 8 111xxxxxxx 10mW
Dipswitch
Settings Function
1 xxxxxxxxx0 START or ON/OFF
Reactivation
2 xxxxxxxxx1 ANY Pushbutton
Reactivation
ON DIP