ARC FLEX4EX User manual

Industrial radio remote control systems
FLEX4EX
/4ES
Instruction Manual

Flex 4ES/EX Instruction Manual
September 2016
Page 2 of 37
PRODUCT MANUAL SAFETY INFORMATION
Advanced Radiotech Corporation (ARC) offers a broad range of radio remote control product for
material handling applications. This manual has been prepared by ARC to provide information and
recommendations for the installation, use, operation and service of ARC’s material handling products
and systems (ARC Products). Anyone who uses, operates, maintains, services, installs or owns ARC
Products should know, understand, and follow the instructions and safety recommendations in this
manual for ARC Products.
The recommendations in this manual do not take precedence over any of the following requirements
relating to cranes, hoists lifting devices or other material handling equipment which use or include
ARC Products:
xInstructions, manuals, and safety warnings of the manufacturers of the equipment where the
radio system is used.
xPlant safety rules and procedures of the employers and the owners of facilities where the
ARC Products are being used.
xSafety standards and practices for the industries in which ARC Products are used.
This manual does not include or address the specific instructions and safety warnings of these
manufacturers or any of the other requirements listed above. It is the responsibility of the owners,
users and operators of the ARC Products to know, understand and follow all of these requirements. It
is the responsibility of the employer to make its employees aware of all of the above listed
requirements and to make certain that all operators are properly trained. No one should use ARC
Products prior to becoming familiar with and being trained in these requirements and the
instructions and safety recommendations in this manual.
WARRANTY INFORMATION
For information on ARC’s product warranties, please contact ARC representative nearest to you or
visit www.advanced-radiotech.com.
FCC WARNINGS and CAUTIONS
zThis equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions,
may cause harmful interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the interference by one or more of the following
measures:
ȹReorient or relocate the receiving antenna.
ȹIncrease the separation between the equipment and receiver.
ȹConnect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
ȹConsult the dealer or an experienced radio/TV technician for help.
zġAny changes or modifications not expressly approved by the party responsible for compliance
could void the authority to operate equipment.
zThis device and its antenna must not be co-located or operating in conjunction with any other
antenna or transmitter.
zEnd-users and installers must be provided with antenna installation instructions and transmitter
operating conditions for satisfying RF exposure compliance.
zFor product available in the USA/Canada market, only channel 1~ can be operated. Selection of
other channels is not possible

Flex 4ES/EX Instruction Manual
September 2016
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Table of Contents
Page
1. Introduction 4
2. Radio Controlled Safety 5
2.1. CRITICAL INSTALLATION CONSIDERATIONS 6
2.2. GENERAL 6
2.3. PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED CRANES 6
2.4. SAFETY INFORMATION AND RECOMMENDED TRAINING FOR RADIO CONTROLLED
EQUIPMENT OPERATORS 7
2.5. TRANSMITTER UNIT 8
2.6. PRE-OPERATION TEST 8
2.7. BATTERIES 8
3. General System Information 9
3.1. Transmitter 9
3.1.1. External Illustration 9
3.2. Receiver 10
3.2.1. External Illustration 10
4. Function Settings 11
4.1. Transmitter 11
4.1.1. Transmitter Firmware Version 11
4.1.2. Transmitter Channel Settings 11
4.1.3. Remote Pairing 13
4.1.4. Transmitter Start Function Settings 14
4.1.5. Transmitter Inactivity Timer Settings 14
4.1.6. Infrared Programming 15
4.1.7. Pushbutton Function Settings 15
4.1.8. Display Frequency Band 18
4.1.9. Output Feedback Settings 18
4.1.10. Infrared Function Settings 18
4.1.11. Zero-G Sensor Settings 18
4.2. Receiver 19
4.2.1. Receiver Channel Settings 19
4.2.2. Output Relay Configurations 19
4.2.3. Dipswitch Settings 23
4.2.4. Jumper Settings 25
4.2.5. Fuse Ratings 26
4.2.6. Indicator Light and Buzzer Installation 26
4.2.7. Other Function Output Relays Settings 26
4.2.8. System Channels Table 27
5. Receiver Installation 28
5.1. Output Relay Contact Diagrams 28
5.2. Pre-installation Precautions 29
5.3. Step-By-Step Installation 29
6. Operating Procedures 32
6.1. General Operation 32
6.2. A/B Pushbutton Select Operation 33
6.3. Pitch & Catch Operation 33
6.4. Changing Batteries 33
6.5. Battery Charging 34
6.6. System Status Light Indications 35
6.6.1. Transmitter Status Indications 35
6.6.2. Receiver Status Indications 36
6.6.3. Receiver Power Indications 36
6.6.4. Receiver COM Indications 36
7. General Specifications 37

Flex 4ES/EX Instruction Manual
September 2016
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1. Introduction
The Flex ES/EX radio remote control systems are designed for control of industrial
equipment and machinery such as overhead traveling cranes, jib cranes, gantry cranes, tower
cranes, electric hoists, winches, monorails, conveyor belts, mining equipment, and all other
material handling equipment where wireless control is preferred.
Each Flex ES/EX system consists of a transmitter handset and a receiver unit. Other
standard-equipped accessories include transmitter waist belt, vinyl pouch, pushbutton labels,
LED labels, output cable and instruction manual CD.
List of notable features include:
* Advanced Controls – the system utilizes dual advanced microprocessor controls with
32bit CRC and Hamming Code, providing ultra fast, safe, precise, and error-free encoding
and decoding.
* Frequency Hopping RF Transceiver – the system automatically search and lock onto a
free and uninterrupted channel at every system startup or during operation when
encountering radio interference. The system is also capable of two-way communication
between the transmitter and receiver and as well as receiver to receiver with system status
and relay output feedbacks.
* Programmable Transmitter Access Card (TAC) – the optional transmitter access card
feature (TAC) further guard against any unauthorized personnel from operating the
transmitter. The TAC can also be individually programmed unlocking any specific function
or functions on the transmitter allowing a more experienced or qualified user to operate.
TAC function is not available on the 4-button Flex 4ES/EX models.
* Zero-G Sensor Imbedded – the transmitter is embedded with a Zero-G sensor to guard
against any unintended control of the crane or equipment when transmitter is thrown or
dropped.
* Wireless Remote Pairing Function – system information can be transferred wirelessly
between two transmitters or between a transmitter and a receiver without the hassle of
resetting the spares.
* Reliable Pushbuttons – the pushbuttons have gold plated contacts and are rated for more
than two million press cycles. The defined snap-action steps provide positive tactile
feedback even wearing gloves.
* Low Power Consumption – requires only two “AA” alkaline batteries for more than 100
hours of uninterrupted operation between replacements.
* Durable Nylon and Fiberglass Composite Enclosures – highly resistance to breakage
and deformation even in the most abusive environments. The receiver enclosures and
output cables are UL94-V0 rated. The transmitter and receiver enclosures are IP66 rated.
* Full Compliance – all systems are fully complied with the FCC Part-15 Rules and
European Safety Standards.
* Other Optional Accessories and Features – transmitter magnet mount, transmitter belt
clip, transmitter lanyard, transmitter rubber guard, miniature indicator light and buzzer,
charging station, Ni-MH rechargeable batteries, and many others.

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September 2016
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2. Radio Controlled Safety
WARNINGS and CAUTIONS
Throughout this document WARNING and CAUTION statements have been deliberately placed to highlight items
critical to the protection of personnel and equipment.
WARNING – A warning highlights an essential operating or maintenance procedure, practice, etc. which if
not strictly observed, could result in injury or death of personnel, or long term physical hazards.
Warnings are highlighted as shown below:
WARNING
CAUTION – A caution highlights an essential operating or maintenance procedure, practice, etc. which if
not strictly observed, could result in damage to, or destruction of equipment, or loss of functional
effectiveness. Cautions are highlighted as shown below:
CAUTION
WARNINGS and CAUTIONS SHOULD NEVER BE DISREGARDED.
The safety rules in this section are not intended to replace any rules or regulations of any applicable local, state,
or federal governing organizations. Always follow your local lockout and tagout procedure when maintaining any
radio equipment. The following information is intended to be used in conjunction with other rules or regulations
already in existence. It is important to read all of the safety information contained in this section before installing
or operating the Radio Control System.

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September 2016
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2.1. CRITICAL INSTALLATION
CONSIDERATIONS
WARNING
PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT, READ AND DEVELOP AN
UNDERSTANDING OF THE CONTENTS OF THIS MANUAL AND THE OPERATION MANUAL OF THE
EQUIPMENT OR DEVICE TO WHICH THIS EQUIPMENT WILL BE INTERFACED. FAILURE TO FOLLOW
THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
ALL EQUIPMENT MUST HAVE A MAINLINE CONTACTOR INSTALLED AND ALL TRACKED CRANES,
HOISTS, LIFTING DEVICES AND SIMILAR EQUIPMENT MUST HAVE A BRAKE INSTALLED. FAILURE TO
FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
AN AUDIBLE AND/OR VISUAL WARNING MEANS MUST BE PROVIDED ON ALL REMOTE CONTROLLED
EQUIPMENT AS REQUIRED BY CODE, REGULATION, OR INDUSTRY STANDARD. THESE AUDIBLE
AND/OR VISUAL WARNING DEVICES MUST MEET ALL GOVERNMENTAL REQUIREMENTS. FAILURE TO
FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
FOLLOW YOUR LOCAL LOCKOUT TAGOUT PROCEDURE BEFORE MAINTAINING ANY REMOTE
CONTROLLED EQUIPMENT. ALWAYS REMOVE ALL ELECTRICAL POWER FROM THE CRANE, HOIST,
LIFTING DEVICE OR SIMILAR EQUIPMENT BEFORE ATTEMPTING ANY INSTALLATION PROCEDURES.
DE-ENERGIZE AND TAGOUT ALL SOURCES OF ELECTRICAL POWER BEFORE TOUCH-TESTING ANY
EQUIPMENT. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND
DAMAGE TO EQUIPMENT.
THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO
STATE SAFETY CRITICAL MAINTAINED FUNCTIONS, I.E., MAGNETS, VACUUM LIFTS, PUMPS,
EMERGENCY EQUIPMENT, ETC. A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH
SEPARATE POWER CONSIDERATIONS MUST BE PROVIDED. FAILURE TO FOLLOW THIS WARNING
COULD RESULT IN SERIOUS INJURY OR DEATH OR DAMAGE TO EQUIPMENT.
2.2. GENERAL
Radio controlled material handling equipment operates in several directions. Cranes, hoists, lifting devices and
other material handling equipment can be large, and operate at high speeds. Quite frequently, the equipment is
operated in areas where people are working in close proximity to the material handling equipment. The operator
must exercise extreme caution at all times. Workers must constantly be alert to avoid accidents. The following
recommendations have been included to indicate how careful and thoughtful actions may prevent injuries,
damage to equipment, or even save a life.
2.3. PERSONS AUTHORIZED TO OPERATE
RADIO CONTROLLED CRANES
Only properly trained persons designated by management should be permitted to operate radio controlled
equipment.
Radio controlled cranes, hoists, lifting devices and other material handling equipment should not be operated by
any person who cannot read or understand signs, notices and operating instructions that pertain to the equipment.
Radio controlled equipment should not be operated by any person with insufficient eyesight or hearing or by any
person who may be suffering from a disorder or illness, is taking any medication that may cause loss of
equipment control, or is under the influence of alcohol or drugs.

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September 2016
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2.4. SAFETY INFORMATION AND
RECOMMENDED TRAINING FOR RADIO
CONTROLLED EQUIPMENT OPERATORS
Anyone being trained to operate radio controlled equipment should possess as a minimum the following
knowledge and skills before using the radio controlled equipment.
The operator should:
xhave knowledge of hazards pertaining to equipment operation
xhave knowledge of safety rules for radio controlled equipment
xhave the ability to judge distance of moving objects
xknow how to properly test prior to operation
xbe trained in the safe operation of the radio transmitter as it pertains to the crane, hoist, lifting device or
other material handling equipment being operated
xhave knowledge of the use of equipment warning lights and alarms
xhave knowledge of the proper storage space for a radio control transmitter when not in use
xbe trained in transferring a radio control transmitter to another person
xbe trained how and when to report unsafe or unusual operating conditions
xtest the transmitter emergency stop and all warning devices prior to operation; testing should be done on
each shift, without a load
xbe thoroughly trained and knowledgeable in proper and safe operation of the crane, hoist, lifting device, or
other material handling equipment that utilizes the radio control
xknow how to keep the operator and other people clear of lifted loads and to avoid “pinch” points
xcontinuously watch and monitor status of lifted loads
xknow and follow cable and hook inspection procedures
xknow and follow the local lockout and tagout procedures when servicing radio controlled equipment
xknow and follow all applicable operating and maintenance manuals, safety procedures, regulatory
requirements, and industry standards and codes
The operator shall not:
xlift or move more than the rated load
xoperate the material handling equipment if the direction of travel or function engaged does not agree
with what is indicated on the controller
xuse the crane, hoist or lifting device to lift, support or transport people
xlift or carry any loads over people
xoperate the crane, hoist or lifting device unless all persons, including the operator, are and remain clear
of the supported load and any potential pinch points
xoperate a crane, hoist or lifting device when the device is not centered over the load
xoperate a crane, hoist or lifting device if the chain or wire rope is not seated properly in the sprockets,
drum or sheave

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September 2016
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xoperate any damaged or malfunctioning crane, hoist, lifting device or other material handling equipment
xchange any settings or controls without authorization and proper training
xremove or obscure any warning or safety labels or tags
xleave any load unattended while lifted
xleave power on the radio controlled equipment when the equipment is not in operation
xoperate any material handling equipment using a damaged controller because the unit may be unsafe
xoperate manual motions with other than manual power
xoperate radio controlled equipment when low battery indicator is on
WARNING
THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER. IF ANY PRODUCT
PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED, THE EQUIPMENT SHOULD IMMEDIATELY BE
TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR. DAMAGED AND INOPERABLE
RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO MAGNETEK FOR EVALUATION AND
REPAIR. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND
DAMAGE TO EQUIPMENT.
2.5. TRANSMITTER UNIT
Transmitter switches should never be mechanically blocked ON or OFF. When not in use, the operator should
turn the transmitter OFF. A secure storage space should be provided for the transmitter unit, and the transmitter
unit should always be placed there when not in use. This precaution will help prevent unauthorized people from
operating the material handling equipment.
Spare transmitters should be stored in a secure storage space and only removed from the storage space after the
current transmitter in use has been turned OFF, taken out of the service area and secured.
2.6. PRE-OPERATION TEST
At the start of each work shift, or when a new operator takes control of the crane, operators should do, as
a minimum, the following steps before making lifts with any crane or hoist:
Test all warning devices.
Test all direction and speed controls.
Test the transmitter emergency stop.
2.7. BATTERIES
WARNING
KNOW AND FOLLOW PROPER BATTERY HANDLING, CHARGING AND DISPOSAL PROCEDURES.
IMPROPER BATTERY PROCEDURES CAN CAUSE BATTERIES TO EXPLODE OR DO OTHER SERIOUS
DAMAGE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND
DAMAGE TO EQUIPMENT.

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September 2016
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3. General System Information
3.1. Transmitter
3.1.1. External Illustration
1. STOP Button 7. Pushbutton 4 (PB4)
2. Power Key Switch 8. Battery Cover Screw
3. Status LED Indicator 9. System Information
4. Pushbutton 1 (PB1) 10. Lanyard and Waist Belt
5. Pushbutton 2 (PB2) Attachment Slot
6. Pushbutton 3 (PB3)

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3.2. Receiver
3.2.1. External Illustration
1. External Antenna Port (optional) 7. Remote Pairing Button
2. COM LED Indicator 8. System Information
3. Status LED Indicator 9. Cord Grip
4. Power LED Indicator 10. Mounting Bracket
5. Output Relay LED Indicators 11. Mounting Bracket Release
6. Infrared Sensors

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September 2016
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4. Function Settings
4.1. Transmitter
4.1.1. Transmitter Firmware Version
1) Rotate the power switch key to OFF ( 0 ) position.
2) With the STOP button elevated, press and hold PB1 and PB3
at the same time.
3) Rotate the power switch key to ON ( I ) position.
4) Let go PB1 and PB3 at the same time. The Status LED
displays firmware version with red, green and orange blinks.
5) Exit Firmware Version mode by rotate the power switch key to
OFF ( 0 ) position.
4.1.2. Transmitter Channel Settings
A. Unassigned Channel Scheme (no preset system channel)
When both transmitter and receiver is set to unassigned channel scheme (no
preset channel) the system automatically search and lock onto a free and
uninterrupted channel at every transmitter startup. Pitch & Catch, t-type, and multi-
receiver configurations can not set to unassigned channel scheme.
1) Rotate the power switch key to OFF ( 0 ) position.
2) With the STOP button elevated, press and hold PB1 and PB2
at the same time.
3) Rotate the power switch key to ON ( I ) position.
4) Let go PB1 and PB2 at the same time (entered Channel
Setting mode). The Status LED displays current channel
setting with red and green blinks. A green blink represents the
tens (+10) and a red blink represents the units (+1). For
example, 1 green blink followed by 5 red blinks is channel 15. Channel unassigned
is represented by constant orange on the Status LED.
5) Change transmitter channel to “channel unassigned” by pressing PB4 one time
(Status LED displays constant orange).
6) Transfer “channel unassigned”setting to the receiver by rotate and hold the power
switch key at START position until the Status LED turns to constant green (transfer
complete). Turn off the transmitter power if constant green is not shown on the
Status LED after more than 10 seconds (transfer incomplete); the transmitter will
revert back to its previous channel setting. Make sure the receiver power is turned
on and within the operating distance during the entire process. When transmitter is
set to “channel unassigned”the receiver must also set to “channel unassigned”in
order for the entire system to work.
7) Exit Channel Setting mode by rotate the power switch key to OFF ( 0 ) position.

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September 2016
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B. Assigned Channel Scheme (preset system channel)
Both transmitter and receiver is assigned with a matching preset channel (channel
01~). Pitch & Catch, t-type, and multi-receiver configurations must set to
assigned channel scheme.
1) Rotate the power switch key to OFF ( 0 ) position.
2) With the STOP button elevated, press and hold PB1 and PB2
at the same time.
3) Rotate the power switch key to ON ( I ) position.
4) Let go PB1 and PB2 at the same time (entered Channel
Setting mode). The Status LED displays current channel
setting with red and green blinks. A green blink represents the
tens (+10) and a red blink represents the units (+1). For example, 1 green blink
followed by 5 red blinks is channel 15. Channel unassigned is represented by
constant orange on the Status LED.
5) Change transmitter channel by pressing PB1 to increment the units (+1) and PB2 to
increment the tens (+10). For example, press PB2 two times and then PB1 four
times is channel 24 (Status LED blinks 2 greens and 4 reds).
6) Transfer the newly selected channel to the receiver by rotate and hold the power
switch key at START position until the Status LED turns to constant green (transfer
complete). Turn off the transmitter power if constant green is not shown on the
Status LED after more than 10 seconds (transfer incomplete); the transmitter will
revert back to its previous channel setting. Make sure the receiver power is turned
on and within the operating distance during the entire process. Skip step 6 if
changing receiver channel is not required.
7) Exit Channel Setting mode by rotate the power switch key to OFF ( 0 ) position.
Note: When selecting a new channel, make sure each button press does not exceed 3 seconds.
Important Note:
Step 6 illustrated above is strictly required if you are intending to change the entire system
channel (both transmitter and receiver). The entire system no longer works if step 6 is skipped
because the transmitter and receiver channels are now different (new vs. old). In this case you
would have to redo step 1~4 and step 6 to transfer the newly selected transmitter channel to
the receiver.

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4.1.3. Remote Pairing
A. Transmitter-to-Transmitter Pairing:
1) Rotate the power switch key to OFF ( 0 ) position.
2) With the STOP button elevated, press and hold PB1 and
PB3 at the same time.
3) Rotate the power switch key to ON ( I ) position.
4) Let go PB1 and PB3 at the same time (entered Remote
Pairing mode). The Status LED displays firmware version
with red, green and orange blinks.
5) Output data (original transmitter) by press and hold PB2 (Status LED off).
6) Receive data (new transmitter) by press and hold PB1 (Status LED blinks green).
7) When the Status LED (receiving data end) turns to constant green while both
pushbuttons are still pressed down the pairing is completed.
8) Exit Remote Pairing mode by rotate the power switch key to OFF ( 0 ) position.

Output data – original transmitter Receive data – new transmitter
(press and hold PB2) (press and hold PB1)
Note: During remote pairing make sure the distance between the two transmitters is within 1 meter.
B. Receiver-to-Transmitter Pairing:
JP8 Open Method: After the transmitter enters the Remote Pairing mode, output receiver data
by press and hold the PAIRING button located on the receiver cover and receive data by press
and hold PB3 on the transmitter, both at the same time. When the transmitter Status LED turns
to constant green while both pushbuttons are still pressed down the pairing is completed.
 
Set JP8 to “Open” Output data – receiver Receiving data – transmitter
(press and hold the Pairing button) (press and hold PB3)
JP8 Short Method (press Pairing button not required): After the transmitter enters the
Remote Pairing mode, press and hold PB3 on the transmitter until the Status LED turns to
constant green the pairing is completed. Make sure the pairing process is executed within
distance of 10 meters from one another and no other active receivers nearby. During pairing
process the receiver MAIN relays must be deactivated (relay open).

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September 2016
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Service Information
Your New Radio Remote Control System
Thank you for your purchase of ARC Flex ES/EX radio remote control system. Without a doubt, our
Flex ES/EX system is the ultimate solution for providing precise, undeterred, and safe control of your
material.
If your product ever needs modification or service, please contact our representative in your country
or at the following location:
World Headquarter:
Advanced Radiotech Corporation
288-1, Hsin Ya Road, Chien Chen District
Kaohsiung, Taiwan
Telephone:
[phone]
Fax Number:
[phone]
Website:
www.advanced-radiotech.com
E-mails:
[email protected]
[email protected]
All rights reserved. This notice applies to all copyrighted materials included with this product, including,
but not limited to, this manual and software embodied within the product. This manual is intended for
the sole use of the person(s) to whom it was provided, and any unauthorized distribution of the
manual or dispersal of its contents is strictly forbidden. This manual may not be reproduced in whole
or in part by any means whatsoever without the expressed written permission of ARC.

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4.1.4. Transmitter Start Function Settings
When transmitter goes into sleep mode the system is temporarily deactivated (MAIN relays
opened). Execute the START command or press any pushbutton to wake up the system
(MAIN relays closed).
4.1.5. Transmitter Inactivity Timer Settings
Set how long the system enters the sleep mode when the transmitter is not in use (pushbutton
not pressed). When transmitter goes into sleep mode the receiver MAIN relays are deactivated.
Dipswitch
Settings Time
Dipswitch
Settings Time
1 xxx000xxxx 1 minute 5 xxx100xxxx 10 minutes
2 xxx001xxxx 20 seconds 6 xxx101xxxx 30 minutes
3 xxx010xxxx 3 minutes 7 xxx110xxxx 60 minutes
4 xxx011xxxx 5 minutes 8 xxx111xxxx
Constant On
(sleep mode
disabled)
Dipswitch
Settings Function
1 xxxxxxxxx0START
Reactivation
2 xxxxxxxxx1Any Button
Reactivation

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4.1.6. Infrared Programming
Other custom functions and settings not listed in this manual can
be programmed via the infrared IR programmer unit, such as the
system serial number, frequency range, relay output status
feedback, new and updated functions, and many others. Please
contact ARC representative for more details.
4.1.7. Pushbutton Function Settings
1) Rotate the power switch key to OFF ( 0 ) position..
2) With the STOP button elevated, press and hold PB3 and PB4 at the
same time.
3) Rotate the power switch key to ON ( I ) position.
4) Let go PB3 and PB4 at the same time (entered Pushbutton Function mode).
5) The Status LED displays current pushbutton function setting with orange, green and
red blinks. An orange blink represents the hundreds (+100), a green blink represents
the tens (+010) and a red blink represents the units (+001). For example, 1orange
blink followed by 2green blinks and 5red blinks is pushbutton function no.125.
Pushbutton function number with “0” is represented by no orange, green or red blink.
For example, 1orange blink followed by 5red blinks is pushbutton function no.105.
6) Set pushbutton function number by pressing PB3 to increment the hundreds (+100),
PB2 to increment the tens (+010), PB1 to increment the units (+001), and PB4 to reset
(000 - constant orange). For example, press PB3 one time, PB2 four times, PB1 six
times is pushbutton function no.146(Status LED blinks 1orange, 4greens and 6reds)
7) Exit Pushbutton Function mode by rotate the power switch key to OFF ( 0 ) position.
4.1.7.1. Toggled Pushbutton with LED Indication – Standard Right/Left
Pushbutton Configuration
Set pushbutton toggled function (latching output relay) with
LED indications. LED 1 ~ 4 shown inside the shaded box
illustrates which LED on the transmitter lights up when the
designated pushbutton is pressed.
* PB1…PB4  Pushbutton number.
* Normal  Normal momentary contact.
* LED 1 ~ LED 4  Pushbutton toggled function with designated LED indication.
Function
Number Display Type PB1 PB2 PB3 PB4
1 1 Red Normal Normal Normal LED 4
2 2 Reds Normal Normal LED 3 LED 4
3 3 Reds Normal LED 2 LED 3 LED 4
4 4 Reds LED 1 LED 2 LED 3 LED 4

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4.1.7.2. A/B Pushbutton Select with LED Indication – Standard Right/
Left Pushbutton Configuration
There are 4 different types of A/B selector sequence available. Choose one that is
most suitable for your application. Refer to section 5.1 output relay connections.
Type-A selector sequence : A  B
Type-B selector sequence : Off  A  B
Type-C selector sequence : A  B  A+B
Type-D selector sequence : Off  A  B  A+B
Function
Number Display Type PB1 PB2 PB3 PB4
29 2 Greens + 9 Reds Normal Normal A/1&2 Normal
30 3 Greens Normal Normal B/1&2 Normal
31 3 Greens + 1 Red Normal Normal C/1&2 Normal
32 3 Greens + 2 Reds Normal Normal D/1&2 Normal
33 3 Greens + 3 Reds Normal Normal Normal A/3&4
34 3 Greens + 4 Reds Normal Normal Normal B/3&4
35 3 Greens + 5 Reds Normal Normal Normal C/3&4
36 3 Greens + 6 Reds Normal Normal Normal D/3&4
37 3 Greens + 7 Reds Normal Normal A/1&2 A/3&4
38 3 Greens + 8 Reds Normal Normal A/1&2 B/3&4
39 3 Greens + 9 Reds Normal Normal A/1&2 C/3&4
40 4 Greens Normal Normal A/1&2 D/3&4
41 4 Greens + 1 Red Normal Normal B/1&2 B/3&4
42 4 Greens + 2 Reds Normal Normal B/1&2 C/3&4
43 4 Greens + 3 Reds Normal Normal B/1&2 D/3&4
44 4 Greens + 4 Reds Normal Normal C/1&2 C/3&4
45 4 Greens + 5 Reds Normal Normal C/1&2 D/3&4
46 4 Greens + 6 Reds Normal Normal D/1&2 D/3&4
* PB1…PB4  Pushbutton number.
* Normal  Normal momentary contact.
* A/1&2 ~ D/3&4  A/B pushbutton select function with designated LED indication.

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4.1.7.3. Toggled Pushbutton with LED Indication – Inline Top/Bottom
Pushbutton Configuration
Set pushbutton toggled function (latching output relay) with
LED indications. LED 1 ~ 4 shown inside the shaded box
illustrates which LED on the transmitter lights up when the
designated pushbutton is pressed. Refer to section 4.2.4
JP4/JP5 inline jumper settings.
* PB1…PB4  Pushbutton number.
* Normal  Normal momentary contact.
* LED 1 ~ LED 4  Pushbutton toggled function with designated LED indication.
4.1.7.4. A/B Pushbutton Select with LED Indication – Inline Top/Bottom
Pushbutton Configuration
There are 4 different types of A/B selector sequence available. Choose one that is
most suitable for your application. Refer to section 4.2.4 JP4/JP5 inline jumper
settings and section 5.1 output relay connections.
Type-A selector sequence : A  B
Type-B selector sequence : Off  A  B
Type-C selector sequence : A  B  A+B
Type-D selector sequence : Off  A  B  A+B
Function
Number Display Type PB1 PB2 PB3 PB4
101 1 orange + 1 Red Normal Normal A/1&2 Normal
102 1 orange + 2 Reds Normal Normal B/1&2 Normal
103 1 orange + 3 Reds Normal Normal C/1&2 Normal
104 1 orange + 4 Reds Normal Normal D/1&2 Normal
33 3 Greens + 3 Reds Normal Normal Normal A/3&4
34 3 Greens + 4 Reds Normal Normal Normal B/3&4
35 3 Greens + 5 Reds Normal Normal Normal C/3&4
36 3 Greens + 6 Reds Normal Normal Normal D/3&4
105 1 orange + 5 Reds Normal Normal A/1&2 A/3&4
Function
Number Display Type PB1 PB2 PB3 PB4
1 1 Red Normal Normal Normal LED 4
17 1 Green + 7 Reds Normal Normal LED 3 LED 4
18 1 Green + 8 Reds Normal LED 2 LED 3 LED 4
19 1 Green + 9 Reds LED 1 LED 2 LED 3 LED 4

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106 1 orange + 6 Reds Normal Normal A/1&2 B/3&4
107 1 orange + 7 Reds Normal Normal A/1&2 C/3&4
108 1 orange + 8 Reds Normal Normal A/1&2 D/3&4
109 1 orange + 9 Reds Normal Normal B/1&2 B/3&4
110 1 orange + 1 Green Normal Normal B/1&2 C/3&4
111 1 orange + 1 Green
+ 1 Red Normal Normal B/1&2 D/3&4
112 1 orange + 1 Green
+ 2 Reds Normal Normal C/1&2 C/3&4
113 1 orange + 1 Green
+ 3 Reds Normal Normal C/1&2 D/3&4
114 1 orange + 1 Green
+ 4 Reds Normal Normal D/1&2 D/3&4
* PB1…PB4  Pushbutton number.
* Normal  Normal momentary contact.
* A/1&2 ~ D/3&4  A/B pushbutton select function with designated LED indication.
4.1.8. Display Frequency Band
1) Rotate the power switch key to OFF ( 0 ) position.
2) With the STOP button elevated, press and hold PB1 and PB3
at the same time.
3) Rotate the power switch key to ON ( I ) position.
4) Let go PB2 and PB4 at the same time (entered Frequency
Band Display mode).
5) The Status LED displays the preset transmitter frequency band
with orange, green and red blinks. An orange blink represents
the hundreds (+100), a green blink represents the tens (+010) and a red blink
represents the units (+001). For example, 4 orange blinks followed by 3green
blinks and 3red blinks is 433MHz.
6) Exit Frequency Band Display mode by rotate the power switch key to OFF ( 0 ) position.
4.1.9. Output Feedback Settings
Up to 4 assignable relay outputs can be programmed into the system and feedback to the
transmitter LED indicators during operation. These settings require using the infrared IR
programmer unit. Please contact ARC representative for more details.
4.1.10. Infrared Function Settings
The transmitter is embedded with infrared sensors for infrared start function. These settings
require using the infrared IR programmer unit. Please contact ARC representative for more
details.
4.1.11. Zero-G Sensor Settings
The transmitter is embedded with a Zero-G sensor to guard against any unintended control of
the crane or equipment when transmitter is thrown or dropped. When triggered, the receiver
MAIN relays are deactivated with the exception of the horn output that can be assigned to any

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of the Function output relays (K25, K26 or K30). This horn output setting requires the infrared
IR programmer unit. Please contact ARC representative for more details.
4.2. Receiver
4.2.1. Receiver Channel Settings
Set the receiver channel by configuring the channel dipswitch
located on the decoder board, only the first 6 dip positions are
used for channel programming. The system channels table on
section 4.2.8 illustrates which dipswitch setting corresponds to
which channel. Once the receiver channel is altered do make
sure to change the transmitter channel as well. The channel on
both transmitter and receiver must be identical in order for the
system to work (refer to section 4.1.2 part B). When set to all
zeros (000000), the receiver becomes unassigned channel
scheme (refer to section 4.1.2 part A).
Example:
Top position  “1”
Bottom position  “0”
The above dipswitch setting “1 0 0 1 0 0” corresponds to “channel 36” in the system channels table
on section 4.2.8.
4.2.2. Output Relay Configurations
4.2.2.1. Output Relay Types
1. 2 output relays per motion – single speed only
Output relays with Forward (F) and Reverse (R) 1st speed only.
2. 3 output relays per motion – shared 2nd speed output relay
Output relays with Forward 1st speed (F1), Reverse 1st speed (R1) and
Forward/Reverse 2nd speed (F/R2). Forward and Reverse 2nd speed (F/R2) shared
the same output relay.
3. 4 output relays per motion – separate 1st and 2nd speed output relays
Output relays with Forward 1st speed (F1), Reverse 1st speed (R1), Forward 2nd speed
(F2) and Reverse 2nd speed (R2). Forward and Reverse 2nd speed are separate
output relays.